Reassembly - Suzuki DF 90 Service Manual

REASSEMBLY

Assembly is reverse order of disassembly with special atten-
tion to the following steps.
If original components are not replaced, each piston,
piston pin and conrod is to be assembled and installed
in its original order and position.
PISTON TO CONROD
1. Apply engine oil to piston pin 2, piston pin bore and conrod
3.
2. Fit conrod 3 to piston 1 as shown in figure and insert
piston pin 2 through piston and conrod.
3. Install piston pin circlips 4.
NOTE:
• Make sure conrod is installed in direction as shown in figure.
• Circlip should be installed with gap facing either up or down
as shown in figure.
Do not re-use circlip once removed. Always use a new
circlip.
POWER UNIT
Up mark "O"
Flywheel
side
Circlip
or
2
4
6-57
1
3
Oil hole
4
1
3