Reassembly - Suzuki DF 90 Service Manual

REASSEMBLY

Assembly is reverse order of disassembly with special atten-
tion to the following steps.
• Do not re-use O-ring and seal once removed. Always
use new parts.
• Lubricate all components and O-rings with PTT fluid
before assembly.
• Do not re-use PTT fluid. Always refill with new fluid.
TILT CYLINDER COVER
1. Apply PTT fluid to cylinder cover seal, then install cylinder
cover.
2. Tighten four bolts securely.
Cylinder cover bolt : 4.7 N . m (0.47 kg-m, 3.4 lb.-ft.)
UPPER EYE
1. Apply Thread Lock super 1333B to threads of upper eye
before threading it onto tilt rod.
2. Tighten upper eye to specified torque.
Upper eye : 108 N . m (10.8 kg-m, 78.0 lb.-ft.)
99000-32020 : Thread Lock super 1333B
PTT PUMP CASE
1. Install four O-rings to PTT body.
NOTE:
Lubricate O-ring with PTT fluid before installing PTT body.
2. Install PTT pump case, then tighten three bolts to specified
torque.
PTT pump case bolt :
1 1 1 1 1 8 N . m (0.8 kg-m, 5.8 lb.-ft.)
2 2 2 2 2 5.5 N . m (0.55 kg-m, 4.0 lb.-ft.)
MANUAL RELEASE VALVE
1. Oil and install seal washer 1 and manual release valve 2.
2. Tighten valve to specified torque.
Manual release valve : 3.6 N . m (0.36 kg-m, 2.6 lb.-ft.)
3. Install snap ring 3.
POWER TRIM AND TILT
O-ring
8-9