Engine Tightening Torques; All 125/200 Models - KTM 125 EXC EU Owner's Manual

21 TECHNICAL DATA
Crankshaft bearing
Conrod bearing
Piston pin bearing
Pistons
Piston rings
X (upper edge of piston to upper edge of cylinder)
Z (height of control flap)
Primary transmission
Clutch
Gearbox
Transmission ratio
1st gear
2nd gear
3rd gear
4th gear
5th gear
6th gear
Ignition
Ignition point (BTDC)
Spark plug
Spark plug electrode gap
Starting aid
21.2

Engine tightening torques

21.2.1

All 125/200 models

Screw, membrane
Locking screw for bearing
Screw, alternator cover
Screw, centrifugal timer
Screw, exhaust control cover
Screw, exhaust flange
Screw, ignition system/stator
Screw, lock washer, axle for control
flap
Screw, locking lever
Screw, water pump wheel
Adjustment cable, exhaust control
Bleeder screw, cylinder head
Screw, clutch cover
Screw, clutch slave cylinder
Screw, clutch spring
Screw, engine case
Screw, exhaust control
Screw, gear oil level check
Screw, intake flange/reed valve housing M6
Screw, kick starter stop plate
Screw, shift lever
Screw, shifting gate
Screw, water pump cover
Screw, cylinder head
1 grooved ball bearing/1 roller bearing
Needle bearing
Needle bearing
Aluminum cast
2 rectangular rings
0... 0.10 mm (0... 0.0039 in)
48.5 mm (1.909 in)
26:72
Multidisc clutch in oil bath/hydraulically activated
6-gear, claw shifted
14:32
16:26
20:25
22:23
25:22
26:20
Contactless controlled fully electronic ignition with digital igni-
tion adjustment, type Kokusan
1.9 mm (0.075 in)
NGK BR 7 ES
0.60 mm (0.0236 in)
Kick starter and electric starter
M4
M5
M5
M5
M5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M7
2 Nm (1.5 lbf ft)
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
8 Nm (5.9 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
18 Nm (13.3 lbf ft)
114
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Loctite 243™
®
Loctite 243™
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®
Loctite 243™
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Loctite 222
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
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–
®
Loctite 243™
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–
–
–
–
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
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