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200 EXC AUS
KTM 200 EXC AUS Manuals
Manuals and User Guides for KTM 200 EXC AUS. We have
3
KTM 200 EXC AUS manuals available for free PDF download: Owner's Manual
KTM 200 EXC AUS Owner's Manual (150 pages)
2014
Brand:
KTM
| Category:
Motorcycle
| Size: 3.99 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
17
Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)
17
Electric Starter Button (EXC AUS)
17
Overview of Indicator Lamps (EXC EU/AUS)
17
Overview of Indicator Lamps (SIX DAYS EU)
17
Overview of Indicator Lamps (300 XC-W SIX DAYS USA)
18
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
20
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Exc, XC-W
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Adjusting the Speedometer Functions
23
Setting the Clock
23
Querying Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
24
Unit of Measurement Menu
25
Display Mode SPEED/CLK (Time)
25
Setting the Clock
25
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
26
Display Mode SPEED/ODO (Odometer)
26
Display Mode SPEED/TR1 (Trip Master 1)
26
Display Mode SPEED/TR2 (Trip Master 2)
27
Setting TR2 (Trip Master 2)
27
Display Mode SPEED/A1 (Average Speed 1)
27
Display Mode SPEED/A2 (Average Speed 2)
28
Display Mode SPEED/S1 (Stop Watch 1)
28
Display Mode SPEED/S2 (Stop Watch 2)
28
Table of Functions
28
Table of Conditions and Menu Activation
29
Six Days
29
Speedometer Overview
29
Activation and Test
30
Setting Kilometers or Miles
30
Setting the Speedometer Functions
30
Setting the Clock
31
Viewing the Lap Time
31
Display Mode SPEED (Speed)
32
Display Mode SPEED/H (Service Hours)
32
Setup Menu
32
Setting the Unit of Measurement
33
Display Mode SPEED/CLK (Time)
33
Setting the Clock
33
Display Mode SPEED/LAP (Lap Time)
34
Viewing the Lap Time
34
Display Mode SPEED/ODO (Odometer)
34
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
35
Setting TR2 (Trip Master 2)
35
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
36
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
8 Preparing for Use
39
Advice on First Use
39
Running in the Engine
40
Preparing the Vehicle for Difficult Riding Conditions
40
Preparations for Riding on Dry Sand
41
Preparations for Riding on Wet Sand
41
Preparations for Riding on Wet and Muddy Surfaces
42
Preparations for Riding at High Temperatures and Low Speeds
42
Preparing for Riding at Low Temperatures or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Start off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
10 Service Schedule
48
Service Work (as Additional Order)
49
11 Tuning the Chassis
50
Checking the Basic Chassis Setting with the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Sag of the Unloaded Rear Wheel
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
53
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
54
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
56
Adjusting the Spring Preload of the Fork (EXC, XC-W)
57
Handlebar Position
57
Adjusting the Handlebar Position
58
12 Service Work on the Chassis
59
Raising the Motorcycle with the Lift Stand
59
Removing the Motorcycle from the Lift Stand
59
Bleeding the Fork Legs
59
Cleaning the Dust Boots of the Fork Legs
60
Loosening the Fork Protection
60
Positioning the Fork Protection
61
Removing the Fork Legs
61
Installing the Fork Legs
61
Removing the Fork Protector
62
Installing the Fork Protector
63
Removing the Lower Triple Clamp (EXC, XC-W)
63
Removing the Lower Triple Clamp (SIX DAYS)
64
Installing the Lower Triple Clamp (EXC, XC-W)
64
Installing the Lower Triple Clamp
66
Six Days)
66
Checking the Play of the Steering Head Bearing
68
Adjusting the Play of the Steering Head Bearing
68
Greasing the Steering Head Bearing
69
Removing the Front Fender
69
Installing the Front Fender
69
Removing the Shock Absorber
70
Installing the Shock Absorber
70
Removing the Seat
71
Mounting the Seat
71
Removing the Air Filter Box Lid
72
Installing the Air Filter Box Lid
72
Removing the Air Filter
72
Installing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
73
Sealing the Air Filter Box
73
Removing the Main Silencer
74
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling of the Main Silencer
74
Removing the Fuel Tank
75
Installing the Fuel Tank
76
Checking the Chain for Dirt
77
Cleaning the Chain
77
Checking the Chain Tension
77
Adjusting the Chain Tension
78
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
79
Checking the Frame
80
Checking the Swingarm
81
Checking the Routing of the Throttle Cable
81
Checking the Rubber Grip
82
Additionally Securing the Rubber Grip
82
Adjusting the Basic Position of the Clutch Lever
82
Checking/Correcting the Fluid Level of the Hydraulic Clutch
83
Changing the Hydraulic Clutch Fluid
83
Removing the Engine Guard (SIX DAYS)
84
Installing the Engine Guard (SIX DAYS)
85
13 Brake System
86
Checking the Free Travel of the Hand Brake Lever
86
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
86
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
86
Checking the Brake Discs
87
Checking the Front Brake Fluid Level
87
Adding Front Brake Fluid
87
Checking the Front Brake Linings
88
Changing the Front Brake Linings
89
Checking the Free Travel of Foot Brake Lever
90
Adjusting the Basic Position of the Foot Brake Lever
90
Checking the Rear Brake Fluid Level
91
Adding Brake Fluid for the Rear Brake
91
Checking the Rear Brake Linings
92
Changing the Brake Linings of the Rear Brake
92
14 Wheels, Tires
95
Removing the Front Wheel
95
Installing the Front Wheel
95
Removing the Rear Wheel
96
Installing the Rear Wheel
96
Checking the Tire Condition
97
Checking the Tire Air Pressure
98
Checking the Spoke Tension
98
15 Electrical System
100
Removing the Battery (All 200/250/300 Models)
100
Installing the Battery (All 200/250/300 Models)
100
Recharging the Battery (All 200/250/300 Models)
101
Changing the Main Fuse (All 200/250/300 Models)
102
Removing the Headlight Mask with the Headlight
103
Refitting the Headlight Mask with the Headlight
103
Changing the Headlight Bulb
103
Changing the Turn Signal Bulb (All EXC Models)
104
Checking the Headlight Setting
105
Adjusting the Headlight Range
105
Changing the Speedometer Battery
105
16 Cooling System
107
Checking the Antifreeze and Coolant Level
107
Checking the Coolant Level
108
Draining the Coolant
108
Refilling with Coolant
109
17 Tuning the Engine
111
Checking the Play in the Throttle Cable
111
Adjusting the Play in the Throttle Cable
111
Carburetor - Idle
111
Carburetor - Adjusting the Idle Speed
112
Emptying the Carburetor Float Chamber
113
Checking the Basic Position of the Shift Lever
114
Adjusting the Basic Position of the Shift Lever
114
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
114
Engine Characteristic - Setting the Auxiliary Spring X (All 250/300 Models)
114
18 Service Work on the Engine
116
Checking the Gear Oil Level
116
Changing the Gear Oil
116
Draining the Gear Oil
117
Refilling with Gear Oil
117
Adding Gear Oil
118
19 Cleaning, Care
120
Cleaning the Motorcycle
120
Checks and Maintenance Steps for Winter Operation
121
20 Storage
122
Preparing for Use after Storage
122
21 Troubleshooting
123
22 Technical Data
125
Engine
125
All 125 Models
125
All 200 Models
125
All 250 Models
126
All 300 Models
126
Engine Tightening Torques
127
All 125/200 Models
127
All 250/300 Models
128
Capacities
129
Gear Oil
129
Coolant
129
Fuel
129
Chassis
129
Electrical System
130
Tires
131
Fork
131
EXC EU, All 200 Models
131
250/300 Exc Eu/Aus, XC-W Usa
131
Exc Six Days Eu
132
250/300 Six Days
132
Shock Absorber
133
All 125/200 Models
133
All 250/300 Models
133
Chassis Tightening Torques
134
Carburetor
135
22.10.1 All 125 Models
135
22.10.2 200 Exc Eu
135
22.10.3 200 Exc aus
135
22.10.4 200 XC-W Usa
135
22.10.5 250 Exc Eu, 250 Exc Six Days Eu
136
22.10.6 250/300 Exc aus
136
22.10.7 250 XC-W Usa
136
22.10.8 300 Exc Eu, 300 Exc Six Days Eu
137
22.10.9 300 XC-W Usa, 300 XC-W Six Days Usa
137
Carburetor Tuning (All 125 Models)
137
Carburetor Tuning (All 200 Models)
138
Carburetor Tuning (All 250 Models)
139
Carburetor Tuning (All 300 Models)
140
General Carburetor Tuning
141
23 Substances
142
24 Auxiliary Substances
144
25 Standards
146
Index
147
Advertisement
KTM 200 EXC AUS Owner's Manual (139 pages)
201 year
Brand:
KTM
| Category:
Motorcycle
| Size: 4.41 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (XC-W)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (XC-W)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
17
Electric Starter Button (200/250/300 EXC EU, 250/300 EXC SIX DAYS EU, XC-W)
17
Electric Starter Button (EXC AUS)
17
Overview of Indicator Lamps (All EXC Models)
17
Speedometer
17
Overview
17
Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Adjusting the Speedometer Functions
18
Setting the Clock
19
Querying Lap Time
19
Display Mode SPEED (Speed)
20
Display Mode SPEED/H (Operating Hours)
20
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
21
Display Mode SPEED/ODO (Odometer)
21
Display Mode SPEED/TR1 (Trip Master 1)
21
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
22
Display Mode SPEED/A2 (Average Speed 2)
22
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
23
6.14.19 Table of Functions
23
6.14.20 Table of Conditions and Menu Activation
23
Opening the Filler Cap
24
Closing the Filler Cap
24
Fuel Tap
25
Choke
25
Shift Lever
25
Kick Starter
26
Foot Brake Lever
26
Side Stand
26
Steering Lock (All EXC Models)
26
Locking the Steering (All EXC Models)
27
Unlocking the Steering (All EXC Models)
27
7 Preparing for Use
28
Advice on First Use
28
Running in the Engine
29
Preparing the Vehicle for Difficult Riding Conditions
29
Preparations for Riding on Dry Sand
30
Preparations for Riding on Wet Sand
30
Preparations for Riding on Wet and Muddy Surfaces
31
Preparations for Riding at High Temperatures and Low Speeds
31
Preparing for Riding at Low Temperatures or in Snow
32
8 Riding Instructions
33
Checks and Maintenance Work When Preparing for Use
33
Starting
33
Start off
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Transport
35
Refueling
36
9 Service Schedule
37
Service Work (as Additional Order)
38
10 Tuning the Chassis
39
Checking the Basic Chassis Setting with the Rider's Weight
39
Compression Damping of Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the High-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring the Sag of the Unloaded Rear Wheel
41
Checking the Static Sag of the Shock Absorber
41
Checking the Riding Sag of the Shock Absorber
42
Adjusting the Spring Preload of the Shock Absorber
42
Adjusting the Riding Sag
43
Checking the Basic Setting of the Fork
43
Adjusting the Compression Damping of the Fork
44
Adjusting the Rebound Damping of the Fork
45
Adjusting the Spring Preload of the Fork (EXC EU/AUS, XC-W)
46
Handlebar Position
46
Adjusting the Handlebar Position
47
11 Service Work on the Chassis
48
Raising the Motorcycle with the Lift Stand
48
Removing the Motorcycle from the Lift Stand
48
Bleeding the Fork Legs
48
Cleaning the Dust Boots of the Fork Legs
49
Loosening the Fork Protection
49
Positioning the Fork Protection
50
Removing the Fork Legs
50
Installing the Fork Legs
50
Removing the Fork Protector
51
Installing the Fork Protector
52
Removing the Lower Triple Clamp (EXC EU/AUS, XC-W)
52
Removing the Lower Triple Clamp (EXC SIX DAYS)
53
Installing the Lower Triple Clamp (EXC EU/AUS, XC-W)
53
Installing the Lower Triple Clamp (EXC SIX DAYS)
55
Checking the Play of the Steering Head Bearing
57
Adjusting the Play of the Steering Head Bearing
57
Greasing the Steering Head Bearing
58
Removing the Front Fender
58
Installing the Front Fender
58
Removing the Shock Absorber
58
Installing the Shock Absorber
59
Removing the Seat
60
Mounting the Seat
60
Removing the Air Filter Box Lid
60
Installing the Air Filter Box Lid
60
Removing the Air Filter
61
Installing the Air Filter
61
Cleaning the Air Filter and Air Filter Box
61
Sealing the Air Filter Box
62
Removing the Main Silencer
62
Installing the Main Silencer
62
Changing the Glass Fiber Yarn Filling of the Main Silencer
63
Removing the Fuel Tank
63
Installing the Fuel Tank
64
Checking the Chain for Dirt
65
Cleaning the Chain
65
Checking the Chain Tension
66
Adjusting the Chain Tension
66
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
67
Adjusting the Chain Guide
69
Checking the Frame
70
Checking the Swingarm
70
Checking the Routing of the Throttle Cable
70
Checking the Rubber Grip
71
Additionally Securing the Rubber Grip
71
Adjusting the Basic Position of the Clutch Lever
71
Checking/Correcting the Fluid Level of the Hydraulic Clutch
72
Changing the Hydraulic Clutch Fluid
73
Removing the Engine Guard (EXC SIX DAYS)
74
Installing the Engine Guard (EXC SIX DAYS)
74
12 Brake System
75
Checking the Free Travel of the Hand Brake Lever
75
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
75
Adjusting the Basic Position of the Hand Brake Lever (XC-W)
75
Checking the Brake Discs
76
Checking the Front Brake Fluid Level
76
Adding Front Brake Fluid
76
Checking the Front Brake Linings
77
Changing the Front Brake Linings
78
Checking the Free Travel of Foot Brake Lever
79
Adjusting the Basic Position of the Foot Brake Lever
79
Checking the Rear Brake Fluid Level
80
Adding Brake Fluid for the Rear Brake
80
Checking the Rear Brake Linings
81
Changing the Brake Linings of the Rear Brake
81
13 Wheels, Tires
84
Removing the Front Wheel
84
Installing the Front Wheel
84
Removing the Rear Wheel
85
Installing the Rear Wheel
85
Checking the Tire Condition
86
Checking the Tire Air Pressure
87
Checking the Spoke Tension
87
14 Electrical System
89
Removing the Battery (All 200/250/300 Models)
89
Installing the Battery (All 200/250/300 Models)
89
Recharging the Battery (All 200/250/300 Models)
90
Changing the Main Fuse (All 200/250/300 Models)
91
Removing the Headlight Mask with the Headlight
92
Refitting the Headlight Mask with the Headlight
92
Changing the Headlight Bulb
92
Changing the Turn Signal Bulb (All EXC Models)
93
Checking the Headlight Setting
94
Adjusting the Headlight Range
94
Changing the Speedometer Battery
94
15 Cooling System
96
Checking the Antifreeze and Coolant Level
96
Checking the Coolant Level
97
Draining the Coolant
97
Refilling with Coolant
98
16 Tuning the Engine
100
Checking the Play in the Throttle Cable
100
Adjusting the Play in the Throttle Cable
100
Carburetor - Idle
100
Carburetor - Adjusting the Idle Speed
101
Emptying the Carburetor Float Chamber
102
Checking the Basic Position of the Shift Lever
103
(All 250/300 Models)
103
Engine Characteristic - Setting the Auxiliary
103
Spring X (All 250/300 Models)
103
17 Service Work on the Engine
105
Checking the Gear Oil Level
105
Changing the Gear Oil
105
Draining the Gear Oil
106
Refilling with Gear Oil
106
Adding Gear Oil
107
18 Cleaning, Care
109
Cleaning the Motorcycle
109
Checks and Maintenance Steps for Winter Operation
110
19 Storage
111
Preparing for Use after Storage
111
20 Troubleshooting
112
21 Technical Data
114
Engine
114
Exc Eu, 125 Exc Six Days Eu
114
All 200 Models
114
All 250 Models
115
All 300 Models
115
Engine Tightening Torques
116
All 125/200 Models
116
All 250/300 Models
117
Capacities
118
Gear Oil
118
Coolant
118
Fuel
118
Chassis
118
Electrical System
119
Tires
119
Fork
120
EXC EU, All 200 Models
120
250/300 Exc Eu, 250/300 Exc Aus, 250/300 XC-W
120
Exc Six Days Eu
121
Shock Absorber
122
All 125/200 Models
122
All 250/300 Models
122
Chassis Tightening Torques
123
Carburetor
124
21.10.1 125 Exc Eu, 125 Exc Six Days Eu
124
21.10.2 200 Exc Eu
124
21.10.3 200 Exc aus
124
21.10.4 200 XC-W Usa
124
21.10.5 250 Exc Eu, 250 Exc Six Days Eu
125
21.10.6 250/300 Exc aus
125
21.10.7 250 XC-W Usa
125
21.10.8 300 Exc Eu, 300 Exc Six Days Eu
126
21.10.9 300 XC-W Usa
126
Carburetor Tuning (125 EXC EU, 125 EXC SIX DAYS EU)
126
Carburetor Tuning (All 200 Models)
127
Carburetor Tuning (All 250 Models)
128
Carburetor Tuning (All 300 Models)
129
General Carburetor Tuning 16.7 Adjusting the Basic Position of the Shift 22
131
23 Auxiliary Substances
133
Engine Characteristic - Auxiliary Spring 24 STANDARDS
135
Index
136
KTM 200 EXC AUS Owner's Manual (136 pages)
2012 Motorcycle
Brand:
KTM
| Category:
Motorcycle
| Size: 4.26 MB
Table of Contents
Table of Contents
4
Means of Representation
7
Important Information
8
View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
Serial Numbers
12
Chassis Number
12
Type Label
12
Key Number (All EXC Models)
12
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
13
Controls
14
Clutch Lever
14
Hand Brake Lever
14
Throttle Grip
14
Kill Switch (All EXC Models)
14
Short Circuit Button (XC-W)
15
Light Switch (All EXC Models)
15
Turn Signal Switch (All EXC Models)
15
Horn Button (All EXC Models)
15
Emergency off Switch (200 EXC AUS)
15
Emergency off Switch (250/300 EXC AUS)
16
Electric Starter Button (250/300 EXC EU, EXC SIX DAYS, 250/300 XC-W)
16
Electric Starter Button (250/300 EXC AUS)
16
Light Switch (XC-W)
16
Overview of Indicator Lamps (All EXC Models)
16
Speedometer
17
Speedometer Activation and Test
17
Tripmaster Switch
17
Setting Kilometers or Miles
17
Setting the Clock
18
Adjusting the Speedometer Functions
18
Querying Lap Time
19
Display Mode SPEED (Speed)
19
Display Mode SPEED/H (Operating Hours)
19
Display Mode SPEED/CLK (Clock)
20
Display Mode SPEED/LAP (Lap Time)
20
Display Mode SPEED/ODO (Odometer)
20
Display Mode SPEED/TR1 (Trip Master 1)
20
Display Mode SPEED/TR2 (Trip Master 2)
21
Display Mode SPEED/A1 (Average Speed 1)
21
Display Mode SPEED/A2 (Average Speed 2)
21
Display Mode SPEED/S1 (Stop Watch 1)
22
Display Mode SPEED/S2 (Stop Watch 2)
22
Fuel Tap
23
Opening the Filler Cap
23
Closing the Filler Cap
24
Shift Lever
24
Kickstarter
24
Foot Brake Lever
25
Side Stand
25
Steering Lock (All EXC Models)
25
Locking the Steering (All EXC Models)
25
Unlocking the Steering (All EXC Models)
26
Preparing for Use
27
Advice on First Use
27
Running in the Engine
28
Preparing the Vehicle for Difficult Operating Conditions
28
Preparations for Riding on Dry Sand
29
Preparations for Riding on Wet Sand
29
Preparations for Riding on Wet and Muddy Surfaces
30
Preparations for Riding at High Temperatures and Low Speeds
30
Preparing for Rides at Low Temperatures or in Snow
31
Riding Instructions
32
Checks and Maintenance Work When Preparing for Use
32
Starting
32
Start off
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Refueling
34
Service Schedule
36
Maintenance Work (as an Additional Order)
37
Tuning the Chassis
38
Checking the Basic Chassis Setting with the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the Rebound Damping of the Shock Absorber
39
Measuring the Sag of the Unloaded Rear Wheel
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
41
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
42
Checking the Basic Setting of the Fork
42
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
43
Adjusting the Spring Preload of the Fork
44
Handlebar Position
44
Adjusting the Handlebar Position
44
Service Work on the Chassis
46
Raising the Motorcycle with the Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding the Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
47
Loosening the Fork Protection
47
Positioning the Fork Protection
48
Removing the Fork Legs
48
Installing the Fork Legs
48
Removing the Fork Protector
49
Installing the Fork Protector
50
Removing the Lower Triple Clamp (EXC EU/AUS, XC-W)
50
Removing the Lower Triple Clamp X (EXC SIX DAYS)
50
Installing the Lower Triple Clamp (EXC EU/AUS, XC-W)
51
Installing the Lower Triple Clamp (EXC SIX DAYS)
52
Checking the Play of the Steering Head Bearing
54
Adjusting the Play of the Steering Head Bearing
54
Greasing the Steering Head Bearing
55
Removing the Start Number Plate (XC-W)
55
Installing the Start Number Plate (XC-W)
55
Removing the Front Fender
56
Installing the Front Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
56
Removing the Seat
57
Mounting the Seat
57
Removing the Air Filter Box Lid
58
Installing the Air Filter Box Lid
58
Removing the Air Filter
58
Installing the Air Filter
58
Cleaning the Air Filter and Air Filter Box
59
Removing the Main Silencer
59
Installing the Main Silencer
60
Changing the Glass Fiber Yarn Filling of the Main Silencer
60
Removing the Fuel Tank
60
Installing the Fuel Tank
61
Checking the Chain for Dirt
62
Cleaning the Chain
62
Checking the Chain Tension
63
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
63
Adjusting the Chain Tension
65
Adjusting the Chain Guide
66
Checking the Frame
67
Checking the Swingarm
67
Checking the Throttle Cable Routing
67
Checking the Rubber Grip
68
Additionally Securing the Rubber Grip
68
Adjusting the Basic Position of the Clutch Lever
68
Checking the Fluid Level of the Hydraulic Clutch
69
Changing the Hydraulic Clutch Fluid
69
Brakes
71
Checking Free Travel of Hand Brake Lever
71
Adjusting the Basic Position of the Hand Brake Lever (XC-W)
71
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
71
Checking the Brake Discs
72
Checking the Front Brake Fluid Level
72
Adding Front Brake Fluid
72
Checking the Front Brake Linings
73
Changing the Front Brake Linings
74
Checking the Free Travel of Foot Brake Lever
75
Adjusting the Basic Position of the Foot Brake Lever
75
Checking the Rear Brake Fluid Level
76
Adding Brake Fluid for the Rear Brake
76
Checking the Rear Brake Linings
77
Removing the Rear Brake Linings
77
Installing the Rear Brake Linings
78
Changing the Rear Brake Linings
78
Wheels, Tires
80
Removing the Front Wheel
80
Installing the Front Wheel
80
Removing the Rear Wheel
81
Installing the Rear Wheel
81
Checking the Tire Condition
82
Checking the Tire Air Pressure
83
Checking the Spoke Tension
83
Electrical System
85
Removing the Battery (All 250/300 Models)
85
Installing the Battery (All 250/300 Models)
85
Recharging the Battery (All 250/300 Models)
85
Changing the Main Fuse (All 250/300 Models)
86
Removing the Headlight Mask with the Headlight (All EXC Models)
87
Refitting the Headlight Mask with the Headlight (All EXC Models)
88
Changing the Headlight Bulb (All EXC Models)
88
Checking the Headlight Setting (All EXC Models)
89
Adjusting the Headlight Range (All EXC Models)
89
Changing the Speedometer Battery
89
Cooling System
91
Checking the Antifreeze and Coolant Level
91
Checking the Coolant Level
92
Draining the Coolant
92
Refilling with Coolant
93
Tuning the Engine
95
Checking the Play in the Throttle Cable
95
Adjusting the Play in the Throttle Cable
95
Carburetor
95
Carburetor - Adjusting the Idle Speed
96
Emptying the Carburetor Float Chamber
97
Checking the Basic Position of the Shift Lever
98
Adjusting the Basic Position of the Shift Lever
98
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
98
Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)
98
Service Work on the Engine
100
Checking the Gear Oil Level
100
Changing the Gear Oil
100
Draining the Gear Oil
101
Refilling with Gear Oil
101
Adding Gear Oil
102
Cleaning, Care
103
Cleaning the Motorcycle
103
Checks and Maintenance Steps for Winter Operation
104
Storage
105
Preparing for Use after Storage
105
Troubleshooting
106
Technical Data - Engine
108
125 Exc Eu, 125 Exc Six Days Eu
108
All 200 Models
108
All 250 Models
109
All 300 Models
109
Capacity - Transmission Oil
110
Capacity - Coolant
110
Technical Data - Engine Tightening Torques
111
All 125/200 Models
111
All 250/300 Models
112
Technical Data - Carburetor
113
125 Exc Eu, 125 Exc Six Days Eu
113
200 Exc Eu
113
200 Exc aus
113
200 XC-W Usa
113
250 Exc Eu, 250 Exc Six Days Eu
114
250 Exc aus
114
250 XC-W Usa
114
300 Exc Eu, 300 Exc Six Days Eu
114
300 Exc aus
115
300 XC-W Usa
115
Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)
115
Carburetor Configuration (All 200 Models)
117
Carburetor Configuration (All 250 Models)
118
Carburetor Configuration (All 300 Models)
119
General Carburetor Configuration
120
Technical Data - Chassis
121
Lighting Equipment
122
Tires
122
Capacity - Fuel
122
Technical Data - Fork
123
All 125/200 Models
123
All 250/300 Models
123
Technical Data - Shock Absorber
125
All 125/200 Models
125
All 250/300 Models
125
Technical Data - Tightening Torques for Chassis
127
Substances
128
Auxiliary Substances
130
Standards
132
Index
133
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