Yamaha YP250R 2005 Service Manual page 156

3
1
2
2
1
FRONT AND REAR BRAKES
4
5
1
2
2
a
EAS06190
DISASSEMBLING THE FRONT BRAKE
CALIPER
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
• brake hose union bolt 1
• copper washers 2
• brake hose 3
• brake caliper bolts 4
• brake caliper 5
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
2. Remove:
• brake caliper bracket 1
• brake caliper housing 2
3. Remove:
• brake caliper pistons 1
• brake caliper dust seals and piston seals 2
M MMM M MMM M M MMM
a. Blow compressed air into the brake hose
joint opening a to force out the pistons
from the brake caliper.
WARNING
• Cover the brake caliper pistons with a
rag. Be careful not to get injured when the
pistons are expelled from the brake cali-
per.
• Never try to pry out the brake caliper pis-
tons.
b. Remove the brake caliper dust seals and
piston seals.
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CHAS
M M MMM M M MMM M
L L LLL L L LLL L
M MMM M MMM
L LLL L LLL