Chas - Yamaha YP250R 2005 Service Manual

FRONT WHEEL AND BRAKE DISC............................................................... 4-1
REMOVING THE FRONT WHEEL............................................................ 4-3
CHECKING THE FRONT WHEEL ............................................................ 4-3
CHECKING THE BRAKE DISC.................................................................4-5
ADJUSTING THE FRONT WHEEL STATIC BALANCE ........................... 4-6
INSTALLING THE FRONT WHEEL .......................................................... 4-8
REAR WHEEL AND BRAKE DISC.................................................................4-9
REMOVING THE REAR WHEEL ............................................................ 4-11
CHECKING THE REAR WHEEL............................................................. 4-11
ADJUSTING THE REAR WHEEL STATIC BALANCE............................ 4-12
INSTALLING THE REAR WHEEL........................................................... 4-12
FRONT AND REAR BRAKES....................................................................... 4-13
FRONT BRAKE PADS ............................................................................4-13
REAR BRAKE PADS............................................................................... 4-14
REPLACING THE FRONT BRAKE PADS .............................................. 4-15
REPLACING THE REAR BRAKE PADS................................................. 4-17
FRONT BRAKE MASTER CYLINDER....................................................4-19
REAR BRAKE MASTER CYLINDER ......................................................4-22
DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER ............. 4-25
DISASSEMBLING THE REAR BRAKE MASTER CYLINDER................ 4-25
CHECKING THE FRONT AND REAR BRAKE MASTER
CYLINDERS ........................................................................................... 4-26
ASSEMBLING AND INSTALLING THE FRONT BRAKE MASTER
CYLINDER ............................................................................................. 4-27
ASSEMBLING AND INSTALLING THE REAR BRAKE MASTER
CYLINDER ............................................................................................. 4-29
FRONT BRAKE CALIPER....................................................................... 4-33
REAR BRAKE CALIPER .........................................................................4-36
DISASSEMBLING THE FRONT BRAKE CALIPER ................................4-38
DISASSEMBLING THE REAR BRAKE CALIPER ..................................4-39
CHECKING THE FRONT AND REAR BRAKE CALIPERS ....................4-40
ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPER ....... 4-41
ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER..........4-43
FRONT FORK................................................................................................4-47
REMOVING THE FRONT FORK LEGS.................................................. 4-50
DISASSEMBLING THE FRONT FORK LEGS ........................................ 4-50
CHECKING THE FRONT FORK LEGS .................................................. 4-52
ASSEMBLING THE FRONT FORK LEGS .............................................. 4-53
INSTALLING THE FRONT FORK LEGS ................................................ 4-58
HANDLEBAR ................................................................................................4-59
REMOVING THE HANDLEBAR..............................................................4-61
CHECKING THE HANDLEBAR ..............................................................4-61
CHAPTER 4
CHASSIS

CHAS