Page 2 COPYRIGHT © 1998 CANON INC Printed in Japan Imprimé au Japon Use of this manual should be strictly supervised to avoid disclosure confidential information. Prepared by PERIPHERAL PRODUCTS QUALITY PLANNING DIV. PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT. CANON INC. 5-1, Hakusan 7-chome, Toride-City, Ibaraki-Pref. 302-8501, Japan...
Page 3: Chapter 1 Product Information
PREFACE This Service Manual contains basic information required for after-sales service of the laser beam printer (hereinafter referred to as the “printer”) CLBP-460PS. This information is vital to the service technician in maintaining the high print quality and performance of the printer. The paper feeder and duplexing unit, which are prepared for the printer as options, are also described in this manual.
Page 4 DTP system This manual was produced on an Apple PowerMacintosh 9500/200 personal computer and out- put by an Apple LaserWriter 16/600 PS laser beam printer. All graphics were produced with Macromedia FreeHand (J), and all documents and page lay- outs were created with QuarkXPress (E). The video images were captured with SONY digital video camcorder and MASS microsystems Quickimage 24 video capture board, and modified with Adobe Photoshop™...
Page 5: Table Of Contents
CONTENTS CHAPTER 1 PRODUCT INFORMATION FEATURES ......1-1 INSTALLATION ....... 1-13 SPECIFICATIONS....1-3 A. Notes.........1-13 A. Printer.......1-3 B. Choosing a Location ..1-13 B. Video Controller ....1-5 C. Unpacking and Installation III. SAFETY INFORMATION ..1-8 .........1-15 A. Laser Safety ......1-8 D. Storing and Handling B.
Page 6 CHAPTER 3 THE MECHANICAL SYSTEM INTRODUCTION...... 3-1 M. Upper Fixing Roller ...3-28 A. Outline ......3-1 N. Lower Fixing Roller ...3-30 B. Removal of the O. 90-Fan/60-Fan Air Filter ...3-32 Toner Cartridge P. 40-Fan Air Filter ....3-32 whit Manual Operation ..3-2 SWITCHES/SENSORS .....3-33 EXTERNALS ......
Page 7 U. Waste Toner Full Sensor ..3-44 A. Locations ......3-58 V. OHT Sensor .......3-45 B. DC Controller PCB ..... 3-59 W. Density Sensor ....3-45 C. Connector PCB ....3-60 VI. SOLENOIDS/CLUTCHES ..3-47 D. Low-voltage Power A. Locations ......3-47 Supply Unit .......3-60 B. Multi-purpose Tray E.
Page 8 VIII. MAINTENANCE AND E. Standard Tools ....4-64 SERVICING......4-59 F. Special Tools .....4-65 A. Periodic Replacement Parts G. List of Lubricants and ......... 4-59 Cleaners ......4-66 B. Expected Service Life of IX. SERVICE MODE .....4-67 Consumable Parts....4-59 A. Outline ......4-67 C.
Page 9 CHAPTER 1 PRODUCT INFORMATION FEATURES ......1-1 VI. MAINTENANCE AND SPECIFICATIONS....1-3 SERVICING BY THE III. SAFETY INFORMATION..1-8 CUSTOMER ......1-26 IV. PARTS OF THE PRINTER ..1-9 VII. OPERATION......1-28 INSTALLATION ....... 1-13...
Page 11: Features
I. FEATURES 1. The smallest and lightest color printer This printer is the smallest and lightest printer among the Canon color laser beam printers. 2. High resolution and high speed printing The printer features continuous tone 256-level grayscale/color output at 600 x 600 dpi with the standard memory configuration of 32MB.
Page 12 CHAPTER 1 9. Automatic PDL switching The printer supports Hewlett-Packard PCL 5C and Adobe PostScript 3 . The printer can automatically switch PDL between PCL and PostScript according to the received data. 1 - 2...
Page 13: Specifications
(Lower heater: 490 W (127 V), 450 W (240 V)) 8) Paper pick-up Multi-purpose tray Cassette Paper feeder (option) Paper types Plain paper, labels, OHT (recommended by Canon) (Note 4), envelopes, postcards Paper size Multi-purpose tray Plain paper (60-135 g/m Canon recommended paper) from 76.2...
Page 14 About 50 sheets of 75g/m paper 10) Duplex printing Automatic duplex printing Only plain paper (60-105 g/m Canon recommended paper) can be printed on both sides automatically when the duplexing unit (option) is installed. Manual duplex printing Not to be used.
Page 15: Video Controller
CHAPTER 1 B. Video Controller 1) CPU 32-bit RISC processor: MIPS R4300 (133MHz) 2) RAM Standard 32MB Maximum 192MB 3) ROM Flash ROM: 16MB (PCL/PostScript) 4) ROM /RAM DIMM slot 4 (ROM:1, RAM:3) 5) Host interface Standard: IEEE 1284 parallel interface, Ethernet (10/100Base-T, AUI) Option: Expansion interface (Token Ring) 6) PDL...
Page 16 CHAPTER 1 PostScript fonts: 136 (117 Adobe Type 1 fonts, 19 Truetype fonts) Pitch Size Remarks Type face (CPI) (Points) • Adobe Type 1 PostScript fonts It is possible to print both portrait AlbertusMT, AlbertusMT-Italic, AlbertusMT-Light, and landscape ori- AntiqueOlive-Roman, AntiqueOlive-Bold, AntiqueOlive- entations.
Page 17 About 4 images (2 sheets) /min.(A4, full color) About 10 images (5 sheets) /min.(A4, mono-color) 2) Paper types Letter, Legal, Executive, A4, B5 size plain paper (60-105 g/m Canon recommended paper) 3) Dimensions 500 (width) x 708 (depth) x 218 (height) mm 4) Weight About 13.0 kg...
Page 18: Safety Information
CHAPTER 1 III. SAFETY INFORMATION A. Laser Safety The laser/scanner unit emits invisible laser beam. DO NOT disassemble the unit as the laser beam, can possibly damage your eyes. The unit cannot be adjusted in the field. The following label is attached to the cover of the unit: DANGER Invisible laser radiation when open.
Page 19: Parts Of The Printer
CHAPTER 1 IV. PARTS OF THE PRINTER A. External View 1. External view of the printer 1: Top cover 2: Face-down delivery slot 3: Control panel 4: Test print switch 5: Power switch 6: Universal cassette 7: ITB unit drawer 8: Multi-purpose tray 9: Drum cartridge drawer Fig.
Page 20 CHAPTER 1 2. External view of the duplexing unit 15: Duplexing unit 16: Duplex feed unit Fig. 1-4-3 3. External view of the paper feeder 17: Paper feeder 18: Paper cassette Fig. 1-4-4 1 - 10...
Page 21: Cross Sectional View
CHAPTER 1 B. Cross Sectional View 1. Cross sectional view of the printer Fig. 1-4-5 1: Photosensitive drum 13: Cassette paper pick-up roller 2: Primary charging roller 14: Secondary transfer roller 3: Density sensor 15: ITB cleaning roller 4: Laser/scanner unit 16: Cassette 5: Drum cartridge 17: Feed belt unit...
Page 22 CHAPTER 1 2. Cross sectional view of the duplexing unit Fig. 1-4-6 1: Pressure roller 2: Duplex feed roller 3: Reversing roller 3. Cross sectional view of the paper feeder Fig. 1-4-7 1: Pick-up roller 2: Feed roller 1 3: Feed roller 2 4: Separation roller 1 - 12...
Page 23: Installation
CHAPTER 1 V. INSTALLATION A. Notes This printer was carefully adjusted and strictly inspected before being packed. To ensure that it performs as intended, it is very important to install the printer correctly. The service engineer should have a complete knowledge of the printer, choose a good location, install the printer according to the proper procedure, and check it out before it is used.
Page 24 CHAPTER 1 Do not install the printer in these places: • Areas exposed to direct sunlight If unavoidable, hang heavy curtains to shut out the direct sunlight. • Areas exposed to the direct wind from the air-conditioning duct. • Near magnets or equipment that produces a magnetic field •...
Page 25 CHAPTER 1 C. Unpacking and Installation If the boxed printer is brought into a warm place from a cold place, condensation will form on the printer surfaces. This will cause various problems, such as print defects. To stop this hap- pening, leave the printer in its box to acclimatize it to room temperature before unpacking it.
Page 26 CHAPTER 1 2. Unpacking and installing the drum cartridge 1) Open the drum cartridge drawer. 2) Remove the drum cartridge out of its protection bag. 3) Remove the protective tape from the drum cartridge. 4) Insert the drum cartridge into the printer. Be careful not to damage the photosensitive drum.
Page 27 CHAPTER 1 Note: Refer to “B. Removal of toner cartridge with manual operation” on page 3-2 when replac- ing the toner cartridge without using the toner cartridge replacement function. 1) Insert one end of the power cord into the printer and the other end into the outlet. Be sure to use the supplied power cord.
Page 28 CHAPTER 1 6) Push the top cover unlock button and open the top cover. 7) Open the toner cartridge compartment cover. Fig. 1-5-9 Note: At this point, the compartment of the black toner cartridge is stopped at the installation slot by the toner cartridge replacement function. 8) Check the marker and choose the toner cartridge with the same color as the marker.
Page 29 CHAPTER 1 10) Turn the toner cartridge in the direction of the arrow until it stops. Fig. 1-5-11 11) Close the toner cartridge compartment cover, then close the top cover. When the top cover is closed, the rotary starts to rotate and stops at the next toner car- tridge (Magenta) installation position automatically.
Page 30 CHAPTER 1 5. Unpacking and installing the duplexing unit 1) Unpack the duplexing unit and remove the carton. 2) Take out the accessories. 3) Remove the plastic bag covering the duplexing unit and remove adhesive tapes. 4) Remove the packing materials from the duplexing unit. 5) Place the duplexing unit on a flat surface.
Page 31 CHAPTER 1 Note: If the user is using a duplexing unit, it must be installed between the paper feeder and the printer. Install the duplexing unit on the paper feeder, and then install the printer on the duplex- ing unit. Do not attempt to lift the printer and duplexing unit together because it is dan- gerous.
Page 32 CHAPTER 1 8. Unpacking and installing the TokenRing network card 1) Turn OFF the printer and unplug the power cable and interface cables from the printer. If COOLING DOWN is displayed in the message area when turning OFF the power, do not unplug the power cable until the message disappears.
Page 33: D. Storing And Handling Cartridges And Itb Unit
CHAPTER 1 D. Storing and Handling Cartridges and ITB unit The toner cartridges, drum cartridge and ITB unit can be affected by the environment and changes over time whether it is still sealed in the box or installed in the printer, regardless of the number of prints.
Page 34 CHAPTER 1 b. Cartridge validity period The validity of a cartridge is two and a half years from the date of manufacture (printed on the cartridge in an abbreviated form). The expiry date (date of manufacture plus two and a half years) is given on the cartridge box and the shipping box.
Page 35 CHAPTER 1 8) Do not touch or open the protective shield of the drum cartridge. Fig. 1-5-19 Note: The photosensitive drum is protected by the protective shield as blank spots or black lines may appear on the prints if the drum is exposed to strong light. Therefore, avoid opening the shield.
Page 36: Maintenance And Servicing By The Customer
CHAPTER 1 VI. MAINTENANCE AND SERVICING BY THE CUSTOMER The customer should do the following maintenance to maximize printer performance. Table 1-6-1 Item Maintenance Replace the toner cartridge when the message appeared or image Toner cartridge defects occurred. Replace the drum cartridge when the message appeared or image defects Drum cartridge occurred.
Page 37 CHAPTER 1 Table 1-6-2 Item Maintenance Toner density sensor Clean the detection window of the density sensor with the attached brush when replacing the drum cartridge. Note: Put the drum cartridge in the protective bag to protect it from the light when cleaning the detection window. Cleaning brush Toner density sensor 1 - 27...
Page 38: Operation
CHAPTER 1 VII. OPERATION A. Control Panel The control panel of this printer allows the user to perform the basic printer operation, change the printer configuration that cannot be controlled by the software application, identify the avail- able typefaces, and check the printer status. The control panel consists of 2 LCDs, 2 LEDs and 8 operation keys.
Page 39 CHAPTER 1 OFF: Indicates that the printer is offline. Display window (LCD): 3 Consists of the message area (16 columns x 2) and the graphics area. The message area dis- plays the status of the printer or the name of the currently functioning menu. The graphics area displays a graphic representation of the printer that shows the area of the printer to which an error message applies.
Page 40: B. Control Panel Menu
CHAPTER 1 B. Control Panel Menu The control panel menu consists of the menus relating to printing and menus relating to the sys- tem, printer and network setups. Press the MENU key to go to the control panel menu when “READY” or “POWER SAVER MODE”...
Page 41 CHAPTER 1 • CONFIGURATION • TEST PAGE • PS FONT LIST • PCL FONT LIST • JOB LOG (only when the optional hard disk is installed) • MENU HELP See page 4-7 for details of test prints. 3. RESET menu The RESET menu allows the user to clear jobs in the queues, format the hard disk, reset values in the SETUP menu to the default values and restart the printer.
Page 42 CHAPTER 1 4. SYSTEM SETUP menu In the SYSTEM SETUP menu, settings relating to the printer system can be specified. The submenus in the SYSTEM SETUP menu are shown below. (Default values are in the square brackets.) Submenu Options Remarks PRINTER NAME Use this submenu to give the printer [C LBP-460PS]...
Page 43 CHAPTER 1 5. PRINTER SETUP menu The PRINTER SETUP menus are used to set PDL, paper size, and the ability to print using low toner. The submenus in the PRINTER SETUP menus are shown below. (Default values are in square brackets.) Submenu Options...
Page 44 CHAPTER 1 Submenu Options Remarks COVER PAGE YES/NO [NO] Use this submenu to specify whether the printer should print a Cover Page at the end of each print job. The Cover page lists the name of the user, the document name, the number of pages, the printer name and the job status.
Page 45 CHAPTER 1 8. VISUALCAL menu The VISUALCAL menu allows you to print “Limits and 30% Match” and “Gray Balance” to adjust highlights, shadows and contrast of the printer. See Page 4-7 for details of “Limits and 30% Match” and “Gray Balance” test prints. Submenu Options Remarks...
Page 46 CHAPTER 1 Submenu Options Remarks PRINT GRAYS YES/NO [YES] Use this submenu to specify whether or not the printer should make “Gray Balance” test print. Select “YES” to make “Gray Balance” test print and go to “BEST PATCH (ROW)”. Select “NO” to go to “PRINT CLOR TEST”. BEST PATCH (ROW) Locate the color patch that best matches -4, -3, -2, -1, 0, 1, 2, 3,...
Page 47 CHAPTER 1 Submenu Options Remarks ETHERNET ON/OFF [ON] Select “ON” to enable Ethernet network communication. ETHERNET SPEED Select “AUTODETECT” to automatically 10 TWISTED PAIR/ detect the speed at which data can be 10 AUI/ 10 AUTO/100/ transferred over the Ethernet network, or optionally specify the speed of your AUTODETECT Ethernet network.
Page 48 CHAPTER 1 11. NETWORK PROTOCOL SETUP menu The NETWORK PROTOCOL SETUP menus are used to specify and setup TCP/IP Ethernet, TCP/IP TokenRing, Apple Talk, and IPX (Novell) network protocols. The submenus in the NETWORK PROTOCOL SETUP menus are shown below. (Default val- ues are in the square brackets.) Submenu Options...
Page 49 CHAPTER 1 Submenu Options Remarks In some cases, the values may differ from the above. GATEWAY ADDRESS [127.000.000.001] If your TCP/IP network has a gateway, and users outside the gateway plan to print to the printer using TCP/IP, enter the gateway address here. ENABLE APPLETALK YES/NO [NO] Select “YES”...
Page 50 CHAPTER 1 12. NETWORK SERVICE SETUP menu The NETWORK SERVICE SETUP menus allow you to establish network services for your print- The submenus in the NETWORK SERVICE SETUP menus are shown below. (Default values are in the square brackets.) Options Remarks Submenu ENABLE PSERVER...
Page 51 CHAPTER 1 Submenu Options Remarks NDS tree name Selects a NDS object. The NDS tree name appears in the top line of the message area. The first item in the scrollable object list appears in the second line. Current path Selects a NDS object.
Page 52 CHAPTER 1 Submenu Remarks Options (with NO selected) to display “POLL INT. (SEC)” if NDS and/or BINDERY are enabled. If neither is enabled, “ENABLE SNMP” is displayed. BINDERY SETTINGS VIEW/CHANGE/SKIP/ Select “VIEW” to display a list of servers connected to the network. REMOVE FSERVER Select “CHANGE”...
Page 53 CHAPTER 1 Submenu Options Remarks POLL INT. (SEC) 1 to 999 [15sec] Specify the interval, in seconds, at which the printer communicates with the Novell server. Note: If you select a short interval, the amount of network traffic increas- es: this may slow down other net- work jobs.
Page 54 CHAPTER 1 14. SERVICE menu The SERVICE menu is a hidden menu exclusively for the field support staff. It is displayed after the LANGUAGE SETUP menu when the power is turned ON with the MENU and ROTATE keys held down. The SERVICE menu allows you to adjust color density of the printer.
Page 55 CHAPTER 1 Menus Operation Flow READY Press the MENU key to display the first menu. PRINTER SETUP PS SETUP CHECK AND PRINT PRINT PAGES RESETS SYSTEM SETUP FROM LIST User name PRINT CLEAR LOG/QUEUES C LBP 460PS PAGE DESC LANG PRINT TO PS ERR PS, PCL Document name...
Page 56 Object list Q SUBTREE ROOT Forward Menu level Menu Back SERVER NAME PRINT SERVER: ETHERNET SNAP NDS Tree name CANON C LBP 460PS Object list Prt Server name Forward Enter Item level Forward SERVER CONNECT Current path ENTER PASSWORD TOKENR ING 802.2...
Page 57: Operation And Timing
CHAPTER 2 OPERATION AND TIMING 1. This chapter describes the printer functions, the relationships between mechanisms and cir- cuits, and the timing of operations. Mechanical linkages are indicated by black and white lines ( ), the flow of control signals by solid arrows ( ), and the flow of groups of signals by outline arrows ( 2.
Page 59: Basic Operation
CHAPTER 2 I. BASIC OPERATION A. Functions Printer functions can be divided into five groups: the engine control system, the laser/scanner system, the image formation system, the paper pick-up/feed system, and the video control sys- tem. VIDEO CONTROL SYSTEM To external device (host computer, etc.) Video controller PCB ENGINE Face-down tray...
Page 60: Basic Sequence Of Operations
CHAPTER 2 B. Basic Sequence of Operations The operation sequence for this printer is controlled by the microcomputers on the DC controller PCB. The periods from the power ON to the end of printing and stop of the main motor are list- ed below.
Page 61: Power-On Sequence
CHAPTER 2 C. Power-on Sequence The sequence from the power ON until the printer enters the STANDBY state is shown below. Power ON D-CPU/Gate array initialization Output reset signal to M-CPU/S-CPU. Fan start Preparation for video interface communication /PPRDY signal output Check presence of units.
Page 62: Engine Control System
CHAPTER 2 II. ENGINE CONTROL SYSTEM A. DC Controller PCB 1. Outline The operations of the printer are controlled by three CPUs (D-CPU, M-CPU, and S-CPU) on the DC controller PCB. The D-CPU (IC1001) controls the engine system and the video interface with the video con- troller.
Page 63 CHAPTER 2 h. EEPROM (IC1004) The EEPROM stores various back-up data, such as total number of delivered paper, leading edge/side registration adjustment data, and high voltage adjustment data. J1015 J1021 J1001 J1014 SW1001 J1005 J1020 BD sync IC IC1005 IC1006 IC1009 IC1001 IC1003...
Page 64 CHAPTER 2 DC controller PCB Laser/scanner unit SW1001 (IC1005) Test print switch Laser BD sync IC Connector Video driver (IC1006) controller BD PCB Gate array (IC1003) Scanner EEPROM motor (IC1004) Operation panel D-CPU Reset IC (IC1001) (IC1002) Fixing unit Drum cartridge EEPROM S-CPU M-CPU...
Page 65 CHAPTER 2 3. DC Controller Input/Output Signals (1/7) Multi-purpose DC controller PCB tray PCB J1015 PS1 J18 J304 J301 LED5V -5 -B5 -3 -5 ITB unit life /ITBW "L" when the sensor detects sensor SGND the life of the ITB unit. PS2 J17 See Page 2-58 for details.
Page 66 CHAPTER 2 DC Controller Input/Output Signals (2/7) Developing PCB DC controller PCB J206 J1017 J201 LED5V Face-down tray /STFULL "L" when the face-down paper full sensor tray is full. PS10 J41 LED5V Developing rotary "L" when a flag is /ROTHP position sensor detected.
Page 67 CHAPTER 2 DC Controller Input/Output Signals (3/7) DC controller PCB Multi-purpose tray PCB J1015 J301 J305 Multi-purpose tray pick-up "L" to turn the multi-purpose MLTSLON roller solenoid tray paper pick-up roller. J304 Registration -5 -3 REGCLON "L" to turn the registration roller clutch roller.
Page 68 CHAPTER 2 DC Controller Input/Output Signals (4/7) DC controller PCB Developing PCB J203-1 J201 J1017 ROTMA Developing ROTMB Developing rotary motor drive signal rotary motor /ROTMAON -B11 /ROTMBON -B10 Developing rotary motor control signal /IUPROTM See Page 2-32 for details. J201 J1017 J207-1...
Page 69 CHAPTER 2 DC Controller Input/Output Signals (5/7) Laser/scanner unit DC controller PCB J1101 J1007 -24/-25 -1/-2 LASER5V /LSENB "L" to permit image formation. Laser current monitoring signal. "H" to emit laser compulsively. "L" to reset pulse width. "H" to emit black dot compulsively. Laser "H"...
Page 70 CHAPTER 2 DC Controller Input/Output Signals (6/7) DC controller PCB High-voltage power supply unit J1501 High- Primary high-voltage control J1018 J1307 J1401 voltage Developing high-voltage control PCB 2/2 Secondary transfer high-voltage control T1751 See Page 2-20 for details. J1306 J1305 J1601 Primary transfer high-voltage control High-...
Page 71 CHAPTER 2 DC Controller Input/Output Signals (7/7) DC controller PCB Power switch Power supply J1012 PSWOFF "H" when the power switch is turned OFF. Power control IC /PCONT "H" to switch the power OFF. Fixing unit FXSTS Upper/lower fixing heater status signal abnormality detection circuit "H"...
Page 72: Fixing Control Circuit
CHAPTER 2 B. Fixing Control Circuit 1. Outline The fixing unit contains the upper and lower fixing rollers. Each roller has a halogen heater, a thermoswitch, and a thermistor. The fixing unit temperature is controlled by the D-CPU on the DC controller PCB. The fixing heater is driven by the drive circuits (relay circuit, fixing heater drive circuit, fixing heater safe- ty circuit, and fixing unit abnormality circuit) in the power supply unit.
Page 73 CHAPTER 2 2. Fixing temperature control Fixing unit DC controller PCB Power supply unit RL101 Upper thermistor Fixing heater drive circuit Upper fixing Upper fixing heater roller drive circuit Upper thermoswitch FXUON Lower thermoswitch D-CPU Lower fixing heater drive circuit IC1001 Lower fixing roller...
Page 74 CHAPTER 2 3. Fixing unit protection function The printer has three protective functions to prevent excursion of the fixing heater. • The D-CPU monitors the voltages of the UPPER FIXING ROLLER TEMPERATURE DETEC- TION signal (THRU) and the LOWER FIXING ROLLER TEMPERATURE DETECTION signal (THRL).
Page 75 CHAPTER 2 4. Fixing unit abnormality detection A fixing unit abnormality is detected by the following three circuits: a. D-CPU on the DC controller PCB b. Fixing heater safety circuit (in the power supply circuit) c. Fixing unit abnormality detection circuit (in the power supply circuit) The detection function of each circuit is described below.
Page 76 CHAPTER 2 a. If the D-CPU detects a fixing heater failure If the fixing unit is heated excessively or does not reach the prescribed temperature for some reason or other, the D-CPU deactivates the relay to interrupt the power to the heater and stops sending the signal that drives the fixing heater.
Page 77 CHAPTER 2 c. If the fixing unit abnormality detection circuit detects a failure The fixing unit abnormality detection circuit in the power supply unit detects a broken fixing heater wire, a shorted triac or relay. This printer drives the upper and lower fixing heaters individually and monitors the FXSTS signal after the temperature control starts.
Page 78: High-Voltage Power Supply Circuit
CHAPTER 2 C. High-voltage Power Supply Circuit 1. Outline This circuit applies voltage to the primary charging roller, developing cylinder, primary transfer roller, secondary transfer roller, ITB cleaning roller, and upper fixing roller according to the instructions sent from the microcomputer (M-CPU) on the DC controller PCB. DC voltage or superimposed voltage of AC voltage and DC voltage is applied to the primary charging roller, developing cylinder, and ITB cleaning roller.
Page 79 CHAPTER 2 2. Operation a. Primary charging high-voltage generation circuit This circuit is controlled by the three signals (PRIMARY CHARGING AC BIAS DRIVE signal, PRIMARY CHARGING DC BIAS DRIVE signal, and PRIMARY CHARGING BIAS VALUE CON- TROL signal) sent from the DC controller PCB. The primary charging DC bias and primary charging AC bias are generated in this circuit and applied to the primary charging roller.
Page 80 CHAPTER 2 The DEVELOPING BIAS VALUE CONTROL signal (/DEVPWM) changes the value of the devel- oping bias in the image area (see note). When developing color toner (Y, M, C), the voltage values of both DC and AC are changed. When developing black toner, only DC voltage value is changed (AC voltage is a fixed value).
Page 81 CHAPTER 2 d. Secondary transfer high-voltage generation circuit This circuit is controlled by the three signals (SECONDARY TRANSFER DC POSITIVE BIAS DRIVE signal, SECONDARY TRANSFER DC NEGATIVE BIAS DRIVE signal, SECONDARY TRANSFER BIAS VALUE CONTROL signal) sent from the DC controller PCB. Secondary transfer DC positive bias and secondary transfer DC negative bias are generated in this cir- cuit and applied to the secondary transfer roller.
Page 82 CHAPTER 2 The ITB CLEANING DC POSITIVE BIAS DRIVE signal (/ICLP) controls ON/OFF of the DC positive bias applied to the ITB cleaning roller. The ITB CLEANING DC NEGATIVE BIAS DRIVE signal (/ICLN) controls ON/OFF of the DC negative bias applied to the ITB cleaning roller. The ITB CLEANING AC BIAS DRIVE signal (/ICLAC) controls ON/OFF of the AC bias applied to the ITB cleaning roller.
Page 83: Low-Voltage Power Supply Circuit
CHAPTER 2 D. Low-voltage Power Supply Circuit 1. Outline When the power switch (SW6) is turned ON, the AC power is supplied to the low-voltage power supply circuit in the power supply unit. This circuit supplies the power, +24VDC and +5VDC, which are required for the printer, and 3.3/5VDC for the video controller.
Page 84 CHAPTER 2 door switch (SW5) is turned OFF by opening the drum cartridge drawer, ITB unit drawer, toner cartridge door, or delivery door and +24VB, which is always supplied whether SW4 and SW5 are turned ON or OFF. The low-voltage power supply circuit monitors the 5VS signal fed back from the connector PCB to ensure the 5V power supply to the video controller.
Page 85 CHAPTER 2 Note: After completion of print operation, the fan motor is rotated at its full speed for a spec- ified period of time and then stopped (see page 2-35). When the sleep level 2 (deep sleep) command is received, the fan motor is stopped in a specified period of time (about 10 min.) after the fixing temperature control is stopped.
Page 86: Video Interface Control
CHAPTER 2 E. Video Interface Control 1. Outline To connect the printer to an external device, such as a host computer, a video controller PCB (interface PCB) must be installed between the printer and the external device. This section explains the kinds of interface signals exchanged between the printer and the video controller PCB, and gives information about the sequence of printer operation making use of interface signals.
Page 87 CHAPTER 2 2. Operation When the power is switched ON, the printer enters the WAIT state. When the printer is ready for operation after the WAIT period, the DC controller sends a READY signal (/RDY) to the video controller to notify it that the printer is ready. When the /RDY signal is “L”...
Page 88: Other Control
CHAPTER 2 F. Other Control 1. Fixing motor control DC controller PCB Feed PCB +24VA REF5V Fixing motor driver J102 FIXMCA J1014 J101 FIXMCB -A12 /FIXMAON Fixing motor FIXMAO /FIXMBON -A5 -A10 IC117 /FIXMAO D-CPU (IC1001) FIXMBO FIXMA -A11 -A10 FIXMB /FIXMBO -B12...
Page 89 CHAPTER 2 2. Paper pick-up motor control DC controller PCB Feed PCB Paper pick-up +24V motor driver D-CPU (IC1001) J109 FEEDMAO J1014 J101 Pick-up /IUPFEEDM -A12 motor /FEEDMAO FEEDMA FEEDMBO IC101 /FEEDMA M-CPU -A10 FEEDMB (IC1009) /FEEDMBO /FEEDMB -A11 Figure 2-2-23 The pick-up motor is a two-phase stepping motor.
Page 90 CHAPTER 2 3. Developing rotary motor control DC controller PCB Developing PCB +24VA D-CPU ROTMCA J203-1 Developing rotary (IC1001) motor driver J1017 J201 ROTMCB Developing rotary motor ROTMA ROTMAO ROTMB /ROTMAO IC202 M-CPU (IC1009) ROTMBO /ROTMAON /ROTMBON -B11 /ROTMBO /IUPROTM -B10 Figure 2-2-24 The developing rotary motor is a two-phase stepping motor.
Page 91 CHAPTER 2 4. Drum motor control DC controller PCB Developing PCB D-CPU (IC1001) Drum motor driver REF5V J204 J201 J1017 DRMMAO -A9 /DRMMAON Drum motor /DRMMAO /DRMMBON IC235 M-CPU DRMMBO (IC1009) -A10 DRMMA /DRMMBO DRMMB -B10 Figure 2-2-25 The drum motor is a two-phase stepping motor. This motor is controlled by the drum motor dri- ver (IC235) on the developing PCB and operates the ITB unit and the drum cartridge.
Page 92 CHAPTER 2 5. Toner cartridge motor control DC controller PCB Developing PCB +24VA REF5V Toner cartridge motor driver J203 M-CPU (IC1009) SLVMCA SLVMCB /SLVMON Toner cartridge motor SLVMAO IC227 S-CPU /SLVMAO (IC1010) J1017 J201 SLVMBO SLVMA /SLVMBO SLVMB Toner cartridge contact sensor PS11 Figure 2-2-26...
Page 93 CHAPTER 2 6. Fan motor control The printer has two exhaust fans(90-fan and 60-fan) and one inducting fan(40-fan). These three fans work for exhausting air, exhausting heat and cooling air in the printer. The control circuit of each fan motor is shown below. DC controller PCB 90FANHF D-CPU...
Page 94 CHAPTER 2 for the specified period of time, it stops the printer and notifies the video controller of the fan motor failure. The fan lock detection of the 40-fan is not performed when the drum cartridge drawer is open. The followings are the conditions under which the D-CPU stops the fans. •...
Page 95: Laser/Scanner System
CHAPTER 2 III. LASER/SCANNER SYSTEM A. Laser System 1. Outline Video controller PCB /LSYNC /TOP /VDO0~7 VCLK VDOEN /PRNT /BDIN DC controller PCB /LSENB PCLK VOUT0~7 /ACC /DEC Laser driver Collimator lens Cylindrical lens Six-faced prism mirror Scanner driver Scanner motor BD PCB Focusing lens BD mirror...
Page 96 CHAPTER 2 The beam is reflected from the six-faced prism mirror, then brought to a point of focus on the photosensitive drum by the focusing lens located before the scanning mirror and the reflective mirror. As the scanning mirror rotates at a constant speed, the beam is scanned across the drum. The drum also rotates at a constant speed.
Page 97: Laser Control Circuit
CHAPTER 2 B. Laser Control Circuit 1. Outline /BDI DC controller PCB BD PCB Laser driver PCB Laser current monitor circuit LASER5V R1117 /PRNT D-CPU PWM IC R1118 PCLK (IC1001) (IC1101) /DTOP /TOP VOUT0~7 circuit BD synch- /BDO /LSENB ronizing IC (IC1006) /VDATA PCLK...
Page 98 CHAPTER 2 When the /VDATA is “H” to turn OFF the laser, the current enters the resistance (R1117, R1118) instead of the laser diode as RO. The laser current monitor circuit sends back the current to the A/D port in the D-CPU as the LASER CURRENT MONITOR signal (ILM). The D-CPU stops laser emission and notifies the video controller of the laser failure when the input current value exceeds the specified value.
Page 99 CHAPTER 2 4. Laser diode emission control The /VDO signal input to the DC controller from the video controller is performed mask pro- cessing in the gate array (IC1003) and sent to the PWM IC as the LASER DRIVE signals (VOUT0 to 7).
Page 100: Scanner System
CHAPTER 2 C. Scanner System Figure 2-3-4 shows the scanner motor control circuit. Laser/scanner unit DC controller PCB J1006 J551 /BDIN BD PCB +24VA +24VA Scanner motor J1103 Scanner driver IC /ACC Integration Drive /PRNT D-CPU circuit circuit /DEC (IC1001) Reference clock X1002...
Page 101 CHAPTER 2 1) The number of scanner motor rotations does not reach 97% the of specified number of rota- tions within 11 seconds after start of scanner motor rotation. ± Or, the number of scanner motor rotations does not fall in the range 3% of the specified number of rotations within 2 seconds after reaching 97% the of specified number of rota- tions.
Page 102: Image Formation System
CHAPTER 2 IV. IMAGE FORMATION SYSTEM A. Outline The image formation system is the central hub of the printer, and consists of the electrostatic latent image formation block (drum cartridge), the development block (developing rotary unit, toner cartridges), and the transfer block (ITB unit, secondary transfer roller). Laser beam Development block Developing rotary...
Page 103: B. Operation
CHAPTER 2 B. Operation 1. Outline When it receives a PRINT signal (/PRNT) from the video controller, the DC controller drives motors to turn the photosensitive drum, developing rotary, primary charging roller, secondary transfer roller, and intermediate transfer belt. The intermediate transfer belt is pressed against the photosensitive drum to prepare for the transfer process.
Page 104 CHAPTER 2 /PRNT DC controller PCB Video controller PCB /VDO0 to 7 High-voltage PCB Laser beam Primary charging roller Photosensitive drum ITB unit Upper fixing roller Developing cylinder Intermediate transfer belt ITB cleaning roller Secondary charging roller Figure 2-4-2 2 - 46...
Page 105 CHAPTER 2 2. Electrostatic latent image formation block a. Outline The electrostatic latent image formation block consists of a drum cartridge (photosensitive drum, a primary charging roller, a waste toner container, a drum cartridge memory, a toner feed plate and a stirrer). The photosensitive drum, toner feed plate and stirrer are driven by the drum motor (M4).
Page 106 CHAPTER 2 b. Drum cartridge memory The drum cartridge memory (EEPROM) has a read area and a read/write area. The read area is exclusively for reading and stores the identification code for the drum cartridge and threshold value for the drum cartridge life. The DC controller reads data from or writes data into the read/write area at the specified timing to check the drum cartridge life and waste toner full.
Page 107 CHAPTER 2 d. Waste toner full detection The waste toner full is detected by the waste toner full sensor (PS13). PS13 consists of a light emitter and a light receiver. The light from the emitter passes through the light guide and enters the detection port of the drum cartridge. The light entered the port passes through the cartridge when the waste toner around the detection port is scraped off by the stirrer.
Page 108 CHAPTER 2 3. Development block a. Outline The development block consists of four toner cartridges and a developing rotary in which the cartridges are installed. The developing rotary is turned by the developing rotary motor (M3). The developing rotary contains Bk (black), M (magenta), C (cyan), and Y (yellow) toner cartridges, each of which faces the photosensitive drum in sequence.
Page 109 CHAPTER 2 b. Developing rotary control When it receives a PRINT signal (/PRNT) from the video controller, the DC controller outputs a DEVELOPING ROTARY MOTOR DRIVE signals, turns the developing rotary motor (M3) ON, and rotates the developing rotary. When the developing rotary turns to the prescribed position, the DC controller stops the developing rotary motor and stops the developing rotary.
Page 110 CHAPTER 2 c. Toner cartridge contact/separation Toner cartridge push cam function Photosensitive Developing This function brings the developing cylinder drum rotary shaft closer to the photosensitive drum by push- Slider ing the toner cartridge at the time of devel- Toner cartridge opment.
Page 111 CHAPTER 2 d. Toner cartridge position (contact/separation) detection function This function detects the position (contact/separation) of the developing cylinder in the toner cartridge which is brought closer to or further from the photosensitive drum by the toner car- tridge contact/separation function (see page 2-52). The toner cartridge position is detected by the toner cartridge contact sensor (PS11) in the rotary drive unit.
Page 112 CHAPTER 2 e. Toner level detection/toner cartridge detection This function detects the remaining toner level in the toner cartridge and the presence of the toner cartridge in the developing rotary. The toner level and the presence of the toner cartridge are detected by the toner level sensor (PS12).
Page 113 CHAPTER 2 4. Transfer block a. Outline The transfer block consists of an ITB unit, a secondary transfer roller unit, and an Intermediate transfer belt contact unit. This block transfers the toner transferred from the photosensitive drum to the paper and cleans the residual toner. The intermediate transfer belt is driven by the drum motor (M4).
Page 114 CHAPTER 2 b. Home position detection The home position of the intermediate transfer belt is detected to transfer four color toners to the intermediate transfer belt precisely and align the leading edge of print paper with the lead- ing edge of the image. There are four holes (home position detection holes) in the area outside the toner transfer area on the intermediate transfer belt at equal intervals (see Fig.2-4-12).
Page 115 CHAPTER 2 DC controller PCB /VDO0 to 7 Gate array /DTOP Video controller PCB /DTOPE /PRNT D-CPU /TOP M-CPU Developing PCB Intermediate transfer belt Primary transfer roller ITB unit ITB cleaning roller Intermediate transfer belt feed roller /PRNT /ITBHP /DTOPE /TOP /VDO 0 to 7 Figure 2-4-13...
Page 116 CHAPTER 2 c. ITB unit life detection This detector determines whether the end of the ITB unit life has been reached. The ITB counter unit on the side of the ITB unit conducts the ITB unit life detection. The ITB counter unit consists of 12 gears with different numbers of teeth and the ITB unit life detection lever.
Page 117 CHAPTER 2 d. ITB cleaning roller contact/separation control Normally the ITB cleaning roller is detached from the intermediate transfer belt. This operation presses the ITB cleaning roller against the intermediate transfer belt to clean the belt. (See page 2-69 for details of ITB cleaning.) The DC controller sets the ITB CLEANING ROLLER CONTACT CLUTCH DRIVE signal (/CLNCL) to “L”...
Page 118 CHAPTER 2 e. Secondary transfer roller contact/separation control Normally, the secondary transfer roller is detached from the intermediate transfer belt. This operation presses paper against the intermediate transfer belt with the secondary transfer roller at the time of secondary transfer. (See page 2-67 for details of secondary transfer.) The DC controller sets the SECONDARY TRANSFER ROLLER CONTACT CLUTCH DRIVE sig- nal (TR2CLON) to “L”...
Page 119 CHAPTER 2 ITB unit contact/separation control Normally, the intermediate transfer belt is separated from the photosensitive drum. (Note) This operation presses the belt against the drum by moving the ITB unit contact lever at the begin- ning of print operation. When the fixing unit temperature reaches the print temperature at the beginning of print operation, the DC controller sets the ITB UNIT CONTACT CLUTCH DRIVE signal (/ITBCLON) to “L”...
Page 120: Print Process
CHAPTER 2 C. Print Process The printing process can be divided into six major blocks. 1. Electrostatic latent image formation block Step 1 Primary charge Step 2 Scanning exposure 2. Developing block Step 3 Development 3. Transfer block Step 4 Primary transfer Step 5 Secondary transfer Step 6 Separation 4.
Page 121 CHAPTER 2 1. Electrostatic latent image formation block This block has two steps which together produce a pattern of electrical charges on the photo- sensitive drum. At the end of the block, negative charges remain in the unexposed “dark” areas. Charges are absent from “light”...
Page 122 CHAPTER 2 Step 2 Scanning exposure When the laser beam scans the drum surface, it causes the charge to be neutralized in areas struck by the laser beam. Areas on the drum with no charges form the electrostatic latent image. Laser beam Unexposed area Exposed area...
Page 123 CHAPTER 2 2. Development block Development places particles of toner onto areas of the drum that have been cleared of charges by the laser beam. This makes a visible image. This printer uses the toner projection develop- ment method with a magnetic single-component black toner and non-magnetic single-compo- nent color toner.
Page 124 CHAPTER 2 3. Transfer block In the transfer block, the toner image is transferred from the drum surface onto the intermedi- ate transfer belt and then onto the paper. Step 4 Primary transfer A positive charge is applied to the primary transfer roller of the intermediate transfer belt to charge the intermediate transfer belt positively.
Page 125 CHAPTER 2 Step 5 Secondary transfer The toner on the intermediate transfer belt is transferred to the paper in this step. The paper is pressed against the intermediate transfer belt when the secondary transfer roller contact cam lifts the secondary transfer roller. The DC bias (positive) is applied to the secondary transfer roller and the toner on the inter- mediate transfer belt is transferred to the paper.
Page 126 CHAPTER 2 Step 6 Separation The elasticity of the paper causes it to separate from the drum. To decrease the electrostatic adhesion of the paper and facilitate separation, the charge on the back of the paper is reduced by the static charge eliminator after transfer. Intermediate transfer belt Print paper Charge eliminator...
Page 127 CHAPTER 2 4. ITB cleaning block This block consists of two steps and moves the residual toner (note) on the intermediate trans- fer belt to the photosensitive drum to clean the intermediate transfer belt. Note: Residual toner In the secondary transfer block, the toner on the intermediate transfer belt is transferred to the paper, but some toner remains on the intermediate transfer belt.
Page 128 CHAPTER 2 Step 8 ITB cleaning In this block, the residual toner charged uniformly by ITB cleaning roller in step 7 is moved from the intermediate transfer belt to the photosensitive drum. Different levels of biases are applied to the photosensitive drum and the intermediate trans- fer belt to produce a difference between the potentials of the photosensitive drum and interme- diate transfer belt and move the residual toner from the intermediate transfer belt to the photo- sensitive drum.
Page 129 CHAPTER 2 5. Photosensitive drum cleaning block In the transfer block, not all the toner is transferred to the paper. Some remains on the photo- sensitive drum. Also, the residual toner on the intermediate transfer belt is carried back to the photosensi- tive drum by ITB cleaning.
Page 130 CHAPTER 2 6. Fixing block The toner image transferred onto the paper in the transfer block is held only by electrostatic attraction, so even a light touch will smear the image. In the fixing block, the four color toners are melted and mixed by heating the paper and applying pressure to make a permanent image.
Page 131: Image Stabilization Control
CHAPTER 2 D. Image Stabilization Control 1. Outline This printer conducts the stabilization density control in order to prevent variations in the image density caused by environmental changes, deteriorated photosensitive drum or toner. The image stabilization control consists of the image density ajustment control and the gra- dation adjustment control.
Page 132 CHAPTER 2 2. Density detection function This function detects the density of the density pattern formed on the photosensitive drum with the density sensor (PS14) during the image density adjustment control and the gradation adjustment control. The PS14 is placed in the drum cartridge drawer unit and consists of an density detection circuit, LED, photodiode 1 and 2.
Page 133: Pick-Up/Feed System
CHAPTER 2 V. PICK-UP/FEED SYSTEM A. Outline When the /PRNT signal is sent to the DC controller by the video controller and the scanner motor is put in the READY mode, the DC controller starts the print operation. For cassette feed- ing, a sheet of paper is picked up by the cassette pick-up roller and is fed by the feed rollers.
Page 134 CHAPTER 2 The printer switches the feeding speed between three levels according to the media specification command sent from the video controller. The media types and feeding speeds by fixing/feeding mode are listed below. The feeding speed is switched when the paper is refed from the registration roller. Table 2-5-1 Feeding mode OHT mode...
Page 135: Paper Pick-Up
CHAPTER 2 B. Paper Pick-up 1. Cassette pick-up a. Outline The presence of the paper on the cassette is sensed by the cassette paper sensor (PS8). The paper size and the presence of a cassette are detected by three paper size detection switches (SW801 to 803).
Page 136 CHAPTER 2 DC controller PCB Feed PCB Multi-purpose tray PCB Registration roller PS301 Feed roller Feed sub roller PS302 Cassette feed roller Pick-up roller SW801 to SW803 Separation roller Cassette PS1: Registration paper sensor M2: Pick-up motor PS5: ITB home position sensor SL2: Cassette pick-up solenoid PS301: OHT sensor(left) CL1: Registration clutch...
Page 137 CHAPTER 2 b. Multi-feed prevention mechanism For cassette pick-up, this printer uses a separation roller to prevent simultaneous feeding of sev- eral sheets. Normally, the separation roller is imparted with rotational force reverse to the feed roller which rotates in the direction of paper feed. However, as the separation roller has a torque limiter, it rotates with feed roller 1 through transmission of its rotational force via the trans- ported paper.
Page 138 CHAPTER 2 2. Multi-purpose tray pick-up a. Outline The presence of the paper on the multi-purpose tray is sensed by the multi-purpose tray paper sensor (PS4). When it detects the home position (HP1) for the first color image formation after receiving the PRINT signal (/PRNT), the DC controller drives the pick-up motor (M2).
Page 139 CHAPTER 2 the paper within a specified period of time after detection of the ITB HOME POSITION DETEC- TION signal (/ITBHP), the DC controller conducts the pick-up operation one more time. If the registration paper sensor cannot detect the leading edge of the paper after the 2nd pick-up oper- ation, the DC controller assesses a pick-up delay jam and reports it to the video controller.
Page 140 When the OHT is detected, the DC controller switches the printing mode to the OHT mode and changes the feed speed after refeeding. The Canon original OHT (OHT T-H1) cannot be used for this printer. (See note) When the OHT T-H1 is picked up, the DC controller recognizes it as an unusable OHT by detecting the marking on the OHT T-H1 with the PS301, reports it to the video controller, and stops the print- er.
Page 141 CHAPTER 2 3. Paper size detection The paper size and presence of the cassette are detected by the paper size detection switches (SW801 to 803). Combinations of paper size detection switches are listed in Table 2-5-2. Table 2-5-2 Cassette paper size detection switch Paper size SW801 SW802...
Page 142: Feed Unit
CHAPTER 2 C. Feed Unit 1. Outline The feed unit consists of the secondary transfer roller, feed belt, and feed support unit and feeds the paper from the registration roller to the fixing unit. The secondary transfer roller and the feed belt are driven by the fixing motor (M1). The sec- ondary transfer roller is lifted by the secondary transfer roller contact clutch (CL4) at the time of transfer.
Page 143: Fixing And Delivery Unit
CHAPTER 2 D. Fixing and Delivery Unit 1. Outline The upper fixing roller and the fixing delivery roller of the fixing unit and the face-down delivery roller are driven by the fixing motor (M1). The lower fixing roller is driven by the upper fixing roller.
Page 144 CHAPTER 2 DC controller PCB Developing PCB Feed PCB FACE-DOWN TRAY PAPER FULL DETECTION signal (/STFULL) Face-down delivery roller Deflector Fixing unit Upper fixing roller Face-up tray Fixing delivery roller Lower fixing roller PS6: Fixing unit pressure sensor M1: Fixing motor PS7: Delivery sensor PS9: Face-down tray paper full sensor Figure 2-5-8...
Page 145 CHAPTER 2 2. Automatic fixing unit pressure OFF function This function turns OFF the fixing roller pressure to improve jam clearance and to prevent per- manent deformation of the rollers caused by the pressure applied to the same areas of the rollers for a long period of time.
Page 146 CHAPTER 2 The ON/OFF status of the fixing roller pressure is detected by the fixing unit pressure sensor (PS6) located outside the fixing unit. When the fixing roller pressure is turned ON, the pressure detection cam, which is located on the same shaft as the fixing pressure cam facing the opposite direction, pushes the pressure sensor flag.
Page 147: Paper Jam Detection
CHAPTER 2 E. Paper Jam Detection The following paper sensors are provided to detect whether paper is present and whether the paper is fed normally: • Registration paper sensor (PS2) • Delivery paper sensor (PS7) The microcomputer (M-CPU) determines if paper jam has occurred by checking for the presence of paper in the sensor at the timing stored in the CPU.
Page 148: Video Control System
CHAPTER 2 VI.VIDEO CONTROL SYSTEM A. Video Controller PCB 1. Outline The video controller receives print data consisting of code data or image data sent from the exter- nal device (host computer, etc.) via the interface cable. Print data including contents specified by the control panel is analyzed, processed and con- verted into dot data in the video controller.
Page 149 CHAPTER 2 g. Flash ROM (U10) The Flash ROM has a memory capacity of 1MB and stores self test program which is executed while booting up the system. h. AIR (U52) The AIR is used for processing data which is sent to the video interface. Smoothing is processed in the AIR.
Page 150 CHAPTER 2 • Video controller block diagram Figure 2-6-2 2 - 92...
Page 151: Control Panel
CHAPTER 2 B. Control Panel 1. Outline The control panel of this printer consists of 2 LEDs, 2 LCDs and 8 keys. The control panel is connected to the video controller PCB via the intermediate PCB and per- forms the following functions. a.
Page 152: Self Test
CHAPTER 2 C. Self Test The printer has a function that executes the self diagnostics program stored in the video con- troller when the power is turned ON to check the state of the video controller and control panel. This function is called self test. Normally, when the power is turned ON, START SELF-TEST appears in the message area and the POWER-UP diagnostic set is run after the CPU initialization completes.
Page 153 CHAPTER 2 5. START-UP diagnostic set If the START-UP diagnostic set is selected, the same set of tests as the POWER-UP diagnostic set is run. POWER ON START SELF-TEST Hold down the up arrow key. Scroll through the list of options. Scroll through the list of options.
Page 154: Boot Rom Menu
CHAPTER 2 D. Boot ROM menu To execute the Boot ROM menu, press the MENU and CANCEL keys until the online LED and error LED go OFF when turning ON the power. The following functions can be executed from the menu. •...
Page 155 CHAPTER 2 Hold down the MENU and CANCEL keys until the LEDs go OFF. POWER ON MENU MENU MENU UP arrow UP arrow UP arrow VERSION INFO BOOTSTRAP BOOTCODE SYSTEM CODE Vx.x.x DD/MM/YY Vx.x.x DD/MM/YY Minth Date Year DOWN arrow DOWN arrow DOWN arrow MENU...
Page 156 CHAPTER 2 E. Power Saver The printer goes Power Saver Mode automatically when it does not receive a print job or is not operated via the control panel for a specified period of time in order to reduce the power con- sumption.
Page 157: Duplexing Unit
CHAPTER 2 VII. DUPLEXING UNIT A. Outline The duplex driver PCB controls the sequence of duplexing unit operations. The duplex driver PCB has an 8-bit microcomputer (CPU) that controls the sequence of duplexing unit operations and serially communicates with the DC controller PCB in the printer. The duplex driver PCB drives solenoids and motors according to the duplexing unit specifi- cation command and the duplex pick-up command sent from the DC controller PCB.
Page 158 CHAPTER 2 Duplex driver PCB +24VA J54-7 J3101-1 DUPSCLK Serial clock signal Duplexing unit serial communication (input) DUPRXD To printer DUPTXD Duplexing unit serial communication (output) /DUPRST Duplexing unit reset signal +24VA J3101-14 J56-2 To paper feeder J2102-3 J1012-3 "H" when the power ON. PWRON Power +24V...
Page 159: Reversing And Duplex Pick-Up Operation
CHAPTER 2 B. Reversing and Duplex Pick-up Operation 1. Outline The print paper is guided to the duplexing unit with a face-up deflector. The deflector is oper- ated with the face-up tray. When the face-up tray is closed, the deflector is operated by the delivery deflector solenoid (SL3102).
Page 160 CHAPTER 2 DC controller PCB Duplexing unit Duplex driver PCB AC power supply PS3102 PS3101 Cassette PS3103 SL3102 PS3105 PS3104 SL3101 M3102 M3103 M3101 Side registration guide PS3101: Reversing unit paper sensor M3101: Duplex feed motor PS3102: Face-up sensor M3102: Reversing motor PS3103: Reversing unit stationary paper sensor M3103: Side registration motor PS3104: Duplex pick-up paper sensor...
Page 161 CHAPTER 2 2. Reversing operation On receiving a duplexing unit specification command sent from the printer, the duplex driver PCB turns ON the delivery deflector solenoid (SL3102). As a result, the delivery deflector is moved and the paper is fed into the duplexing unit. Then, the reversing motor is rotated counter clockwise and the paper is fed into the reversing unit.
Page 162 CHAPTER 2 3. Side registration adjustment The duplexing unit conducts side registration adjustment so that the center of the paper in the horizontal direction matches the center of the printable area on the intermediate transfer belt when the second side is printed. To adjust the side registration, the side registration guides are pressed against both sides of the paper.
Page 163 CHAPTER 2 Print paper Duplex feed roller pressure sub roller Duplex pick-up sensor lever To printer Duplex feed unit Reversing unit SL101 Duplex feed roller Duplex pick-up sensor <Operation of the duplex feed roller pressure release> Figure 2-7-6 4. Duplexing unit pick-up operation The duplex driver sends the duplex pick-up paper presence status to the printer after the side registration adjustment is completed.
Page 164: Paper Jam Detection
CHAPTER 2 C. Paper Jam Detection To detect presence of the paper and whether the paper has been correctly fed, the following paper sensors are provided: • Duplex pick-up paper sensor (PS3104) • Reversing unit paper sensor (PS3101) • Reversing unit stationary paper sensor (PS3103) The microcomputer (M-CPU) on the duplex driver PCB determines if paper jam has occurred by checking for the presence of paper in the sensor at the timing stored in the CPU.
Page 165 CHAPTER 2 Note: Automatic delivery During the wait period of the duplexing unit, if the PS3103 and PS3104 detect residual paper, the duplex driver PCB drives the reversing motor and the duplex feed motor for 7 seconds and delivers the paper out of the printer through the feed path of the printer. 2 - 107...
Page 166: Paper Feeder
CHAPTER 2 VIII. PAPER FEEDER A. Outline The paper feeder does not contain a microcomputer (CPU) and is controlled by the DC controller. The paper feeder does not have a drive motor, so its rollers are controlled by the pick-up motor (M2) of the printer.
Page 167: Pick-Up And Feed Operation
CHAPTER 2 B. Pick-up and Feed Operation The paper size and presence of a cassette are detected by three switches (SW3001, 3002, and 3003) on the paper feeder driver PCB. The relationship between the combinations of switches and paper sizes are listed in the table 2-8-1. The paper feeder pick-up solenoid is controlled by the signal from the printer via the paper feeder PCB.
Page 168: Paper Jam Detection
CHAPTER 2 Table 2-8-1 Paper feeder cassette paper size detection switch Paper size SW3001 SW3002 SW3003 Legal Letter Executive B5-JIS Others (A5, B5-ISO) No cassette C. Paper Jam Detection Jam detection in case of paper pick-up from the paper feeder is same as the printer. Refer to page 2-89 for the details.
Page 169 CHAPTER 3 THE MECHANICAL SYSTEM This chapter describes mechanical operation as well as disassembly and reassembly procedures of the printer. Note the following precautions during disassembly or reassembly. 1. When you remove the EP cartridge, cover the cartridge with a cloth or put it in a dark place to prevent light from affecting the drum inside the cartridge.
Page 171: Introduction
CHAPTER 3 I. INTRODUCTION A. Outline This chapter describes disassembly and reassembly procedures of the printer. The service technician is to find the factor of the failure according to the “Chapter 4 Trouble shooting” and to follow the disassembly procedures in this chapter to replace the defective part.
Page 172: Removal Of The
CHAPTER 3 B. Removal of the Toner Cartridge with Manual Operation 1) Press the top cover open/close button (1) to open the top cover (2). 2) Open the toner cartridge compartment cover (3). Figure 3-1-1 3) Rotate the toner cartridge toward you (1) and lift it up (2) to remove. Figure 3-1-2 4) While pressing down the lever of the rotary break with a screwdriver, rotate the developing rotary until the next toner cartridge comes to the fetch slot.
Page 173 CHAPTER 3 Note: When removing the toner cartridge, align the guides of the developing rotary and the top cover unit. Upper cover unit Rotary Guide Figure 3-1-4 5) Perform steps 2) to 4) to remove other toner cartridges. 3 - 3...
Page 174: Externals
CHAPTER 3 II. EXTERNALS A. Locations 1: Top cover unit 2: Control panel 3: Right cover 4: Front cover 5: Lower front cover unit 6: Multi-purpose tray unit 7: Upper front cover unit 8: Left cover unit 9: Lower rear cover unit 10: Left rear cover unit 11: Rear cover unit Figure 3-2-1...
Page 175: External Covers
CHAPTER 3 B. External Covers 2. Left cover unit 1. Top cover unit 1) Remove the top cover unit. 1) Remove the control panel according to 2) Remove the cassette. the control panel removal procedures 3) Open the ITB unit drawer. on Page 3-9.
Page 176 CHAPTER 3 4. Rear cover unit. 5. Front cover 1) Open the rear cover, remove the rear 1) Refer to page 3-9 to remove the control cover strap 1 and 2. panel. 2) Remove the 2 screws, unhook the 2 claws, and then remove the front cover.
Page 177 CHAPTER 3 3) Unhook the 2 claws at the bottom of the 7. Lower front cover unit drum cartridge drawer, then 1) Open the ITB unit drawer. remove the upper front cover unit. 2) Unhook the 2 Claws and remove the 2 screw covers.
Page 178 CHAPTER 3 8. Multi-purpose tray unit 4) Pressing the pin with a precision flat 1) Refer to page 3-14 to remove the multi- blade screwdriver, remove the multi- purpose pick-up unit. purpose tray unit. 2) Remove the 2 screws and then the tray cover.
Page 179: Control Panel
CHAPTER 3 C. Control Panel 1) Open the drum cartridge drawer. 2) Remove the screw and 2 claws, and then slide the control panel in the direc- tion of the arrow. Screw Claws Control panel Figure 3-2-17 3) Disconnect the connector (J701) from the control panel, and then remove the control panel.
Page 180: Main Units
CHAPTER 3 III. MAIN UNITS 5) Disconnect the 3 connectors. Remove the 4 screws and then the laser/scan- ner unit. A. Laser/Scanner Unit 1) Remove the top cover unit and left cover unit. 2) Remove the 13 screws and then the shield plate.
Page 181: Drum Drive Unit
CHAPTER 3 B. Drum Drive Unit 4) Remove the 13 screws, and remove the 1) Remove the top cover unit, light cover, shield case. front cover, rear cover unit. 2) Remove the screw, disconnect the con- nector cover. Screws Shield case Figure 3-3-6 Screws Connector cover...
Page 182 CHAPTER 3 < Notes for reassembly > When the drum drive unit has been disassembled, reassemble the gears as shown in figure 3- 3-8. When installing the gears 27T and 28T, adjust their positions according to the procedures described in figure 3-3-9. When replacing the gears in the figure below, apply grease to the gears and shafts to prevent noise.
Page 183 CHAPTER 3 Gear 28T Rack Gear 27T Projection Boss Ribs Gear 27T: Press the rack to the right and install the gear 27T. The projection of the rack should be facing the area of the gear where missing a tooth when the gear is installed. Gear 28T: Press the rack to the right and install the gear 28T.
Page 184: Rotary Drive Unit
CHAPTER 3 C. Rotary Drive Unit D. Multi-purpose Pick-up Unit 1) Remove the fan shield plate 1 according 1) Remove the ITB unit drawer unit to the 90-fan removal procedure 1) and according to the ITB unit drawer unit 2) on page 3-54. removal procedure on page 3-18.
Page 185: Multi-Purpose Pick-Up Unit
CHAPTER 3 6) Place the ITB unit drawer unit upside 10) Unhook the 2 claws and remove the down. gear. 7) Remove the 2 springs and then the 11) Unhook the 2 claws and remove the cross bar. clutch gear. 8) Unhook the 2 claws, and then remove 12) Disconnect the connector, and remove the connector cover to disconnect the...
Page 186: Feed Unit
CHAPTER 3 E. Feed Unit F. Fixing Unit 1) Remove the fixing unit according to the 1) Remove the rear cover unit. fixing unit removal procedure on page 2) Shift the fixing unit fastening lever to 3-16. the direction of the arrow, lift up the 2) Unhook the claw and remove the toner unit slightly, and pull it toward you.
Page 187: Delivery Unit
CHAPTER 3 G. Delivery Unit H. Drum Cartridge Drawer Unit 1) Refer to the 60-fan removal procedure 1) Remove the rear door switch unit 1) to 3) on page 3-55 to remove 60-fan according to the toner cartridge door unit. open detection switch removal proce- 2) Disconnect the connector from the face- dure 1) and 3) on page 3-35.
Page 188: Itb Unit Drawer Unit
CHAPTER 3 5) Unhook the 2 claws of the drum car- ITB unit Drawer Unit. tridge drawer stopper with a precision 1) Open the ITB unit drawer. screwdriver and remove the drum car- 2) Lift up the ITB unit drawer unit to tridge drawer unit.
Page 189 CHAPTER 3 J. Developing Rotary 8) Remove the 4 screws from the right side 1) Remove the fixing unit according to the of the printer. fixing unit removal procedure on page 3-16. 2) Remove the delivery unit according to the delivery unit removal procedure on page 3-17.
Page 190: Developing Rotary
CHAPTER 3 11) Slide the rotary unit in the direction of 14) Holding the shaft, lift up the developing the arrow, release the pin and then rotary to remove. remove the unit. Shaft Developing rotary Rotary unit Figure 3-3-27 Figure 3-3-25 <...
Page 191: Main Parts
CHAPTER 3 IV. MAIN PARTS B. Cassette Feed Roller 1) Remove the cassette. 2) Holding the knob, pull out the cassette A. Cassette Pick-up Roller feed roller. 1) Remove the cassette. 2) Remove the shaft from the bushing, and then remove the cassette pick-up roller unit.
Page 192: Multi-Purpose Tray Pick-Up Roller
CHAPTER 3 D. Multi-purpose Tray Pick-up Roller E. Separation Pad 1) Open the ITB unit drawer. 1) Remove the multi-purpose pick-up unit 2) Pull the multi-purpose pick-up roller to according to the multi-purpose pick-up remove. unit removal procedure on page 3-14. 2) Remove the multi-purpose tray unit.
Page 193 CHAPTER 3 < Notes for reassembly of pick-up/feed drive units > When drive unit of the pick-up/feed system has been disassembled, reassemble the gears as shown in the figure bellow. When replacing the gears in the figure below, apply grease to the gears and shafts to prevent noise.
Page 194: Secondary Transfer Roller
CHAPTER 3 F. Secondary Transfer Roller G. Upper Thermoswitch 1) Open the ITB unit drawer. 1) Unhook the 2 claws and remove the fix- 2) Shift the secondary transfer roller ing cover 1. removal lever toward you. 3) Holding the gear, slide the secondary transfer roller to the right to remove.
Page 195: Lower Thermoswitch
CHAPTER 3 H. Lower Thermoswitch Upper Thermistor 1) Remove the fixing cover 1. 1) Remove the fixing cover 1. 2) While pressing the claw with a precision 2) Remove the screw from the upper ther- screwdriver, pull out the fixing unit mistor.
Page 196: Lower Thermistor
CHAPTER 3 J. Lower Thermistor K. Upper Fixing Heater 1) Remove the fixing unit entrance guide 1) Remove the fixing cover 1. according to the lower thermoswitch 2) Remove the screw and then the lead removal procedure 1) and 2) on page 3- wire.
Page 197: Lower Fixing Heater
CHAPTER 3 5) Unhook the claw of the heater holder, L. Lower Fixing Heater remove the heater holder, and then pull 1) Remove the fixing cover 1. out the upper fixing heater gently. 2) Remove the screw and then the lead wire.
Page 198 CHAPTER 3 5) Unhook the claw of the heater holder, M. Upper Fixing Roller remove the heater holder, and then pull 1) Remove the upper thermistor according out the upper fixing heater gently. to the upper thermistor removal proce- dure on page 3-25. 2) Remove the upper fixing heater accord- ing to the upper fixing heater removal procedure on page 3-26.
Page 199: Upper Fixing Roller
CHAPTER 3 6) Remove the 2 screws and then the 8) Remove the grounding-ring on the right upper fixing plate. side of the upper fixing roller, C-ring, heat-insulating bushing, bearing, and then the upper fixing roller. Screws Upper fixing plate Figure 3-4-23 Grounding-ring C-ring...
Page 200: Lower Fixing Roller
CHAPTER 3 N. Lower Fixing Roller 5) Remove the C-ring on the left side of the 1) Remove the upper fixing roller accord- lower fixing roller, heat-insulating ing to the upper fixing roller removal bushing, bearing, and then the lower procedure on page 3-28.
Page 201 CHAPTER 3 < Notes for reassembly > When the fixing unit drive unit has been disassembled, reassemble the gears as shown in the figure below. The gear B (27T) must be installed before installing the gear A (41T). Do NOT apply oil to the one way clutch gear. Gear B (27T) Gear A (41T) 16/26T...
Page 202: 90-Fan/60-Fan Air Filter
CHAPTER 3 O. 90-fan/60-fan Air Filter P. 40-fan Air Filter 1) Open the rear cover unit. 1) Open the drum cartridge drawer. 2) Slide the air filter of the 90-fan and 60- 2) Open the fan cover. fan in the direction of the arrow to 3) Slide the air filter of the 40-fan in the remove.
Page 203: Switches/Sensors
CHAPTER 3 V. SWITCHES/SENSORS A. Locations 1. Switches SW1001 SW803 SW802 SW801 Figure 3-5-1 SW1: ITB unit drawer open detection switch SW2: Toner cartridge door open detection switch SW3: Drum cartridge drawer open detection switch SW4: +24V interruption switch 1 (Drum cartridge drawer/ITB unit drawer) SW5: +24V interruption switch 2 (Toner cartridge door/rear cover) SW6: Power switch (Power supply unit) SW801: Cassette paper size detection switch (Cassette paper size detection PCB)
Page 204 CHAPTER 3 2. Sensors PS11 PS10 PS14 PS12 PS13 PS301 Figure 3-5-2 PS1: ITB unit life sensor (ITB unit drawer unit) PS2: Registration roller paper sensor (Multi-purpose tray PCB) PS3: Multi-purpose tray last paper sensor (Multi-purpose tray unit) PS4: Multi-purpose tray paper sensor (Multi-purpose pick-up unit) PS5: ITB home position sensor (ITB unit) PS6: Fixing unit pressure release sensor PS7: Delivery paper sensor...
Page 205: Itb Unit Drawer Open Detection Switch
CHAPTER 3 B. ITB unit Drawer Open Detection C. Toner Cartridge Door Open Switch Detection Switch 1) Remove the left cover unit. 1) Remove the shield plate according to 2) Remove the ITB unit drawer unit. the laser/scanner unit removal proce- 3) Remove the 2 rivets and then the switch dure 1) and 2) on page 3-10.
Page 206: Drum Cartridge Drawer Open Detection Switch
CHAPTER 3 D. Drum Cartridge Drawer Open E. +24V Interruption Switch 1 Detection Switch 1) Remove the top cover unit. 1) Remove the top cover unit and the left 2) Remove the left cover unit. cover unit. 3) Remove the 2 screws from the +24V 2) Disconnect the connector.
Page 207: Interruption Switch2
CHAPTER 3 F. +24V Interruption Switch 2 G. Cassette Paper Size Detection 1) Remove the top cover unit. Switch 2) Remove the 2 screws from the +24V 1) Remove the cassette paper size detec- interruption switch 2. tion PCB according to the cassette 3) Disconnect the connector from the paper size detection PCB removal proce- +24V interruption switch 2 and then...
Page 208: Power Switch
CHAPTER 3 H. Power Switch Test Print Switch 1) Remove the low-voltage power supply 1) Remove the DC controller PCB accord- unit according to the low-voltage power ing to the DC controller PCB removal supply unit removal procedure on page procedure on page 3-59.
Page 209: Registration Paper Sensor
CHAPTER 3 J. Registration Paper Sensor K. Multi-purpose Tray Last Paper 1) Remove the ITB unit drawer unit. Sensor 2) Place the ITB unit drawer unit upside 1) Remove the ITB unit drawer unit. down. 2) Remove the lower front cover. 3) Unhook the 2 claws and then remove 3) Slide the last paper sensor sub-roller in the registration unit cover.
Page 210: Multi-Purpose Tray Paper Sensor
CHAPTER 3 L. Multi-purpose Tray Paper Sensor M. ITB Home Position Sensor 1) Remove the multi-purpose pick-up unit 1) Remove the screw from the ITB unit, according to the multi-purpose pick-up and then remove the ITB left cover. unit removal procedure on page 3-14. 2) Place the multi-purpose pick-up unit upside down.
Page 211: Fixing Unit Pressure Release Sensor
CHAPTER 3 N. Fixing Unit Pressure Release Sensor O. Paper Delivery Sensor 1) Remove the cassette. 1) Remove the cassette. 2) Remove the fixing unit according to the 2) Remove the fixing unit according to the fixing unit removal procedure on page fixing unit removal procedure on page 3-16.
Page 212: Cassette Paper Sensor
CHAPTER 3 P. Cassette Paper Sensor Q. Face-down Tray Paper Full Sensor 1) Remove the high-voltage power supply 1) Remove the top cover unit. unit according to the high-voltage power 2) Unhook the claw, disconnect the con- supply unit removal procedure on page nector, and then remove the face-down 3-61.
Page 213: Developing Rotary Home Position Sensor
CHAPTER 3 R. Developing Rotary Home Position S. Toner Cartridge Contact Sensor Sensor 1) Remove the rotary drive unit according 1) Remove the top cover unit. to the rotary drive unit removal proce- 2) Remove the left cover unit. dure on page 3-14. 3) Remove the 2 screws and then the sen- 2) Unhook the 2 claws from the rotary sor fixing plate.
Page 214: Toner Level Sensor
CHAPTER 3 T. Toner Level Sensor U. Waste Toner Full Sensor 1) Remove the toner level detection PCBs 1) Remove the waste toner full detection (emitter and receiver) according to the PCBs (emitter and receiver) according to toner level detection PCBs (emitter and the waste toner full detection PCBs receiver) removal procedures on page 3- (emitter and receiver) removal proce-...
Page 215: Oht Sensor
CHAPTER 3 V. OHT Sensor W. Density Sensor 1) Remove the multi-purpose tray PCB 1) Open the drum cartridge drawer. according to the multi-purpose tray 2) Remove the 2 screws. PCB removal procedure on page 3-62. 3) Unhook the 3 claws and remove the shield plate.
Page 216 CHAPTER 3 < Note for reassembly > When installing the density sensor, make sure to hook the claw of the density sensor unit to the frame firmly. Density sensor Claws Frame Claws Density sensor Frame Figure 3-5-19 3 - 46...
Page 217: Solenoids/Clutches
CHAPTER 3 VI. SOLENOIDS/CLUTCHES A. Locations Figure 3-6-1 SL1: Multi-purpose tray pick-up solenoid (Multi-purpose pick-up unit) SL2: Cassette pick-up solenoid CL1: Registration roller clutch CL2: ITB unit press clutch CL3: ITB cleaning roller press clutch CL4: Secondary transfer roller press clutch 3 - 47...
Page 218: Multi-Purpose Tray Pick-Up Solenoid
CHAPTER 3 B. Multi-purpose Tray Pick-up Solenoid C. Cassette Pick-up Solenoid 1) Remove the multi-purpose pick-up unit 1) Remove the cassette. according to the multi-purpose pick-up 2) Remove the top cover unit and the left unit removal procedure on page 3-14. cover unit.
Page 219: Registration Roller Clutch.3-49
CHAPTER 3 D. Registration Roller Clutch E. ITB unit Contact Clutch 1) Remove the connector cover according 1) Remove the ITB cleaning roller contact to the multi-purpose tray PCB removal clutch according to the ITB cleaning procedure 1) through 8) on page 3-62. roller press clutch removal procedure 2) Disconnect the connector.
Page 220: Itb Cleaning Roller Press Clutch
CHAPTER 3 F. ITB Cleaning Roller Press Clutch G. Secondary Transfer Roller Press 1) Remove the top cover unit and the left Clutch cover unit. 1) Remove the top cover unit and the left 2) Remove the 2 E-rings and then the gear. cover unit.
Page 221: Motors/Fans
CHAPTER 3 VII. MOTORS/FANS A. Locations FAN1 FAN2 FAN3 Figure 3-7-1 M1: Fixing motor M2: Pick-up motor M3: Developing rotary motor (Developing rotary drive unit) M4: Drum motor (Drum drive unit) M5: Toner cartridge motor (Developing rotary drive unit) FAN1: 90-fan FAN2: 60-fan FAN3: 40-fan (Upper front cover unit) 3 - 51...
Page 222: Fixing Motor Unit
CHAPTER 3 B. Fixing Motor Unit C. Pick-up Motor 1) Remove the top cover unit and the left 1) Remove the top cover unit and the left cover unit. cover unit. 2) Remove the cable from the cable guide. 2) Disconnect the connector (J109, 4 pins) 3) Remove the screw and then the cable from the feed PCB.
Page 223: Developing Rotary Motor
CHAPTER 3 D. Developing Rotary Motor E. Drum Motor 1) Remove the rotary drive unit according 1) Remove the drum drive unit according to the rotary drive unit removal proce- to the drum drive unit removal proce- dure on page 3-14. dure on page 3-11.
Page 224: Toner Cartridge Motor Unit
CHAPTER 3 F. Toner Cartridge Motor Unit G. 90-fan 1) Remove the rotary drive unit according 1) Remove the shield case according to the to the rotary drive unit removal proce- drum drive unit removal procedure 1) dure on page 3-14. through 4) on page 3-11.
Page 225: 60-Fan
CHAPTER 3 Note: When installing the fan, make sure H. 60-fan that the arrows of the fan case and 1) Remove the top cover unit, left cover the fan are pointing at the same unit, and rear cover unit. direction. 2) Remove the 3 screws, disconnect the connector, and then remove the fan shield plate 2.
Page 226: 40-Fan
CHAPTER 3 3) Remove the screw, disconnect the con- 40-fan nector, and then slide the 60-fan unit to 1) Remove the upper front cover unit. the direction of the arrow to remove. 2) Remove the 4 screws on the upper front cover and then the internal cover.
Page 227 CHAPTER 3 5) Unhook the 3 claws and then remove the 40-fan. Claws 40-fan Figure 3-7-17 Note: When installing the fan, make sure that the arrows of the fan case and the fan are pointing at the same direction. Figure 3-7-18 3 - 57...
Page 228: Electronic Components
CHAPTER 3 VIII. ELECTRONIC COMPONENTS A. Locations Developing PCB Video controller PCB DC controller PCB Connector PCB Toner level detection PCB (emitter) Toner level detection PCB (receiver) Power supply unit High-voltage PCB Feed PCB Cassette paper size PCB Waste toner full detection PCB (emitter) Multi-purpose tray PCB Waste toner full detection PCB (receiver) Figure 3-8-1...
Page 229 CHAPTER 3 B. DC Controller PCB 4) Remove the 4 screws, disconnect the 20 1) Remove the top cover unit and the left connectors, and then remove the DC cover unit. controller PCB. 2) Remove the 13 screws and the shield plate.
Page 230 CHAPTER 3 C. Connector PCB D. Low-voltage Power Supply Unit 1) Remove the shield case according to the 1) Remove the shield case according to the drum drive unit removal procedure 1) drum drive unit removal procedure 1) through 4) on page 3-11. through 4) on page 3-11.
Page 231 CHAPTER 3 E. High-voltage Power Supply Unit F. Developing PCB 1) Remove the low-voltage power supply 1) Remove the cable guide according to the unit according to the low-voltage power DC controller PCB removal procedure 1) supply unit removal procedure on page through 3) on page 3-59.
Page 232 CHAPTER 3 G. Feed PCB H. Multi-purpose Tray PCB 1) Remove the top cover unit and the left 1) Remove the ITB unit drawer unit cover unit. according to the ITB unit drawer unit 2) Remove the fixing unit according to the removal procedure on page 3-18.
Page 233: Multi-Purpose Tray Pcb
CHAPTER 3 5) Place the ITB unit drawer unit upside 9) Disconnect the connector and remove down. the 2 screws and then the registration 6) Unhook the 2 claws and remove the roller frame unit. connector cover. 7) Disconnect the connector of the ITB unit life sensor.
Page 234: [Emitter And Receiver]
CHAPTER 3 Toner Level Detection PCBs (emitter J. Waste Toner Full Detection PCBs and receiver) (emitter and receiver) 1) Remove the left cover unit. 1) Remove the shield plate according to 2) Unhook the 3 claws, disconnect the the DC controller PCB removal proce- connector, and then remove the toner dure 1) through 2) on page 3-59.
Page 235: Video Controller Pcb
CHAPTER 3 K. Cassette Paper Size Detection PCB L. Video Controller PCB 1) Remove the high-voltage power supply 1) Remove the 3 screws from the back of unit according to the high-voltage power the printer and then the video controller supply unit removal procedure on page unit.
Page 236: Duplexing Unit
CHAPTER 3 IX. DUPLEXING UNIT 2. Reversing cover 1) Open the reversing unit. 2) Remove the 2 screws. A. External Covers 3) Slide the reversing cover in the direction 1. Locations of the arrow, unhook the 3 claws, and then remove the cover. Screws Claws Reversing cover...
Page 237 CHAPTER 3 4. Upper reversing cover 6. Lower right cover 1) Open the reversing unit. 1) Remove the screw, unhook the claw on 2) Remove the 2 springs. the back, and then remove the right 3) Slide the upper reversing cover in the front cover.
Page 238 CHAPTER 3 8. Left cover 1) Remove the front cover. 2) Unhook the claw and slide the left cover in the direction of the arrow to remove. Claw Left cover Figure 3-9-8 9. Right cover 1) Remove the front cover. 2) Unhook the claw and slide the right cover in the direction of the arrow to remove.
Page 239: Motors/Solenoids
CHAPTER 3 B. Motors/Solenoids 1. Locations M3102 SL3102 M3101 M3103 SL3101 Figure 3-9-10 M3101: Duplex feed motor (Duplex feed unit) M3102: Reversing motor (Reversing unit) M3103: Side registration motor (Duplex feed unit) SL3101: Feed roller pressure release solenoid (Duplex feed unit) SL3102: Deflector drive solenoid (Reversing unit) 3 - 69...
Page 240 CHAPTER 3 2. Side registration motor 3. Duplex feed motor 1) Remove the duplex feed unit. 1) Remove the power supply unit accord- 2) Remove the right duplex feed cover. ing to the power supply unit removal 3) Remove the left duplex feed cover. procedure on page 3-76.
Page 241 CHAPTER 3 6. Deflector drive solenoid 1) Open the reversing unit. 2) Remove the right reversing cover. 3) Disconnect the connector (J3108, 2 pins) from the duplexing unit driver PCB. 4) Remove the screw from the deflector drive solenoid. 5) Shift the reversing unit lock arm in the direction of the arrow and then remove the deflector drive solenoid.
Page 242: Sensors
CHAPTER 3 C. Sensors 1. Locations PS3102 PS3101 PS3103 PS3104 PS3105 Figure 3-9-15 PS3101: Reversing unit paper sensor (Reversing unit) PS3102: Deflector position sensor (Reversing unit) PS3103: Reversing unit stationary paper sensor (Reversing unit) PS3104: Duplex pick-up paper sensor (Duplex feed unit) PS3105: Side registration home position sensor (Duplex feed unit) <...
Page 243 CHAPTER 3 2. Side registration guide home posi- 2) Remove the 2 screws and then the lower tion sensor feed guide. 1) Remove the lower feed guide according to the duplex pick-up paper sensor removal procedure 1) through 2) on page 3-73.
Page 244 CHAPTER 3 4) Disconnect the connector, unhook the 2 3) Remove the 4 screws, disconnect the claws, and then remove the reversing connector, the pin and then take out the unit paper sensor. paper guide unit. 5. Deflector position sensor 1) Remove the reversing crossmember according to the reversing unit paper sensor removal procedure 1) through 3)
Page 245: Electrovic Components
CHAPTER 3 D. Electronic Components 1. Locations Duplexing unit driver PCB Power supply unit Figure 3-9-22 3 - 75...
Page 246 CHAPTER 3 2. Duplexing unit driver PCB. 3. Power supply unit 1) Remove the right reversing cover. 1) Remove the lower right cover. 2) Disconnect the 8 connectors, remove 2) Disconnect the connector from the the 5 screws and then the duplexing power supply unit.
Page 247: Paper Feeder
CHAPTER 3 X. PAPER FEEDER A. Locations Paper feeder PCB Paper feeder pick-up drive unit SW3001 PS3001 SW3002 SW3003 SL3001 Feed roller Pick-up roller Separation roller Figure 3-10-1 SL201: Paper feeder pick-up solenoid (Paper feeder pick-up drive unit) PS201: Paper feeder paper sensor SW3001: Paper feeder paper size detection switch (Paper feeder paper size detection PCB) SW3002: Paper feeder paper size detection switch (Paper feeder paper size detection PCB) SW3003: Paper feeder paper size detection switch (Paper feeder paper size detection PCB)
Page 248 CHAPTER 3 1. Paper feeder pick-up roller 2. Paper feeder feed roller 1) Remove the cassette. 1) Remove the cassette. 2) Stand the paper feeder on end. 2) Holding the knob, pull out the paper 3) Unhook the claw and then remove the feeder feed roller.
Page 249 CHAPTER 3 4. Paper feeder pick-up drive unit 1) Remove the 13 screws (M4x10, M3x3) and then the upper frame unit. Screws (M4) Screws (M3) Upper frame unit Figure 3-10-5 2) Remove the screw, disconnect the con- nector, and then remove the paper feed- er pick-up drive unit.
Page 250 CHAPTER 3 < Notes for reassembly > When the paper feeder pick-up drive unit has been disassembled, reassemble the gears as shown in the figure below. When replacing the gears specified in the figure below, apply grease to the gears and shafts to prevent noise.
Page 251 CHAPTER 3 5. Paper feeder pick-up solenoid 8. Paper feeder PCB 1) Remove the paper feeder pick-up drive 1) Remove the upper frame unit according unit, according to the paper feeder pick- to the paper feeder pick-up drive unit up drive unit removal procedure on removal procedure 1) on page 3-79.
Page 253: Malfunction Status
CHAPTER 4 TROUBLESHOOTING PREFACE ....... 4-1 TROUBLESHOOTING ....4-37 IMAGE DEFECTS....4-17 VII. MEASUREMENT AND III. PAPER JAMS ADJUSTMENT ......4-53 TROUBLESHOOTING ....4-27 VIII. MAINTENANCE AND SERVICING IV. PAPER TRANSPORT ..........4-59 TROUBLESHOOTING ....4-34 IX. SERVICE MODE ..... MALFUNCTION ..........
Page 255: Preface
CHAPTER 4 I. PREFACE A. Malfunction Diagnosis Flowchart The malfunctions that occur in the printer are mainly classified to five factors; “image defects”, “paper jams”, “paper transport troubleshooting”, “malfunction troubleshooting”, and “malfunc- tion status troubleshooting.” If a malfunction occurred in the printer, the service technician is to find the factor according to the malfunction diagnosis flowchart and to clear the problem following the action procedure for each malfunction.
Page 256: Troubleshooting
CHAPTER 4 Initial check execution Power ON Error status on Refer to the item, "malfunction Displays "READY"? the video interface? troubleshooting" (Note 2) Is test print Refer to the item, "malfunction executable? (Note 1) status troubleshooting" Make a test print Refer to the item, "paper jams"...
Page 257 CHAPTER 4 Notes: 1. Before executing a test print, make sure to select the same pick-up source and deliv- ery source that were used when the malfunction occurred according to the informa- tion given by the user. If the information is not available, make test prints with all feasible combination of paper source and delivery source in the printer, and find out the factor.
Page 258 The recommended paper for the printer is used. b. The paper is not damp. c. CANON original OHT (OHT T-H1) is not used when OHT sheet is used. 3. Paper sets a. The paper is set to the pick-up source within the specified volume.
Page 259 CHAPTER 4 Be sure to instruct the customer that it is necessary to leave the cartridge sealed for one or two hours at room temperature to allow it to acclimatize before opening it. 4 - 5...
Page 260 CHAPTER 4 C. Test print The test print is divided into two: engine test print and controller test print. If malfunction occurs in this printer, make a test print and assess the abnormality of the print- 1. Engine test print When the engine test print is made, the four-color (yellow, magenta, cyan, and black) test print pattern (vertical lines) is printed as shown in Figure 4-1-2.
Page 261 CHAPTER 4 2. Controller test print When “READY” or “POWER SAVER MODE” is displayed in the message area on the control panel, press the MENU key once (twice if the optional hard disk is installed). Press the ENTER key when “PRINT PAGES FROM LIST” appears. By this, the printer enters the page print menu. Use the up and down arrow keys to select the page you want to output and then press the ENTER key to print the selected page.
Page 262 CHAPTER 4 a. Test Page The Test Page is used to confirm whether the printer is connected correctly or not. It contains color samples which allow you to troubleshoot the problems of the printer. It also contains printer name, available network protocols, memory capacity and options installed in the printer.
Page 263 CHAPTER 4 b. Configuration Page The Configuration Page lists the selected options for all Setup menus. Figure 4-1-4 4 - 9...
Page 264 CHAPTER 4 c. PCL Font List The PCL Font List page lists the printer’s resident PCL fonts. Figure 4-1-5 4 - 10...
Page 265 CHAPTER 4 d. PostScript Font List The PostScript Font List page lists the printer’s resident PostScpript fonts. Figure 4-1-6 4 - 11...
Page 266 CHAPTER 4 e. Job Lob The last 40 print jobs are printed. This page can be printed only when the optional hard disk is installed. Figure 4-1-7 4 - 12...
Page 267 CHAPTER 4 Menu Help An overview of the screens you can access from the control panel is printed. Figure 4-1-8 4 - 13...
Page 268 CHAPTER 4 g. VisualCal Limit and 30% Match Rows of circles in each color with different density are printed. Operate the control panel based on this test print to adjust the toner density. The adjust- ment methods are written on the test print. Figure 4-1-9 4 - 14...
Page 269 CHAPTER 4 h. VisualCal Gray Balance VisualCal Gray Balance page contains gray patches of the printer. Operate the control panel based on this test print to balance all colors. The adjustment meth- ods are written on VisualCal Gray Balance. Figure 4-1-10 4 - 15...
Page 270 CHAPTER 4 Service Page Color Blends and AIR check pattern of the printer and the adjust-values stored in the DC con- troller EEPROM are printed on Service Page. This page is used to confirm color aberration, smoothing and adjust-values. Figure 4-1-11 4 - 16...
Page 271: Image Defects
CHAPTER 4 II. IMAGE DEFECT If the cause of the malfunction is identified to “image defect” by the malfunction diagnosis flow- chart (Figure 4-1-1), find out the factor and clear the problem according to the table shown below. Table 4-2-1 Image defects Defects Additional explanation...
Page 272 CHAPTER 4 5) Deformed/deteriorated secondary transfer roller Action: Replace the secondary transfer roller. 6) Poor contact in connectors Action: Reconnect the connectors between the DC controller PCB and the high-voltage PCB. 7) Defective high-voltage PCB (insufficient output of primary or secondary transfer bias) Action: Replace the high-voltage unit.
Page 273 CHAPTER 4 4) Defective rotary drive unit Action: Replace the rotary drive unit if the developing bias contact of the rotary drive unit does not operate normally. 5) Poor contact in connectors Action: Check the wiring between the rotary drive unit, high-voltage PCB, and DC controller PCB and reconnect the connectors correctly.
Page 274 CHAPTER 4 [ 2-6 ] Dirt on back of paper <Possible causes> 1) Dirt on paper Action: Replace the paper. At the same time, instruct the appropriate way to store paper. 2) Periodic dirt (fixing unit delivery roller, lower registration roller, secondary transfer roller, lower fixing roller, cassette feed roller, and feed roller) Action: Identify and clean the dirty rollers according to Table 4-2-2 on page 4-26.
Page 275 CHAPTER 4 Action: Replace the DC controller PCB. 10) Execute a test print. Turn OFF the power switch during secondary transfer (30 seconds after pressing the test switch). Remove the ITB unit and check the position of the ITB cleaning roller contact cam in the printer.
Page 276 CHAPTER 4 Action: Replace the drum cartridge. 2) Circumferential scars on the upper fixing roller Action: Replace the upper fixing roller. [ 2-9 ] White vertical lines <Possible causes> 1) Defective developing cylinder (toner cartridge) Check each developing cylinder in the toner cartridges and replace the defective toner car- tridge.
Page 277 CHAPTER 4 [ 2-12 ] Color missing <Possible causes> 1) Go to step 13) if all the colors except black are missing. 2) Dirty toner detection port in the toner cartridge Action: Clean the toner detection port in the cartridge of the missing color. 3) Poor contact in the developing bias contacts of the toner cartridge and the developing rotary.
Page 278 CHAPTER 4 Action: Reconnect J101 and J103 on the feed PCB and J1014 on the DC controller PCB correctly. 16) Defective feed PCB Action: Replace the feed PCB. 17) Defective DC controller PCB Action: Replace the DC controller PCB. [ 2-13 ] Blank spots <Possible causes>...
Page 279 CHAPTER 4 [ 2-15 ] Image distortion/color mis-registration <Possible causes> 1) Defective ITB unit Action: Replace the ITB unit if the intermediate transfer belt in the ITB unit is slacked or does not rotate smoothly. 2) Worn/fractured drum motor drive gears Action: Check the gears between the drum cartridge and the drum motor and between the ITB unit and drum motor.
Page 280 CHAPTER 4 8) Defective high-voltage PCB Action: Replace the high-voltage unit. 9) Defective DC controller PCB Action: Replace the DC controller PCB. [ 2-17 ] Image misplacement <Possible causes> 1) If image misplacement is output only when printing the 2nd side of the paper at duplexing print, go to step 4).
Page 281: Paper Jams Troubleshooting
CHAPTER 4 III. PAPER JAMS TROUBLESHOOTING If the factor of the malfunction is identified as “paper jams” by the malfunction diagnosis flow- chart (Figure 4-1-1), check the block in which the jam occurred, and find out the defective part(s). Paper passes through six major blocks; 1: Multi-purpose tray pick-up block, 2: Cassette pick-up block, 3: Transfer/feed block, 4: Fixing/delivery block, 5: Duplexing unit block, 6: Paper feeder block.
Page 282 CHAPTER 4 [ 3-1 ] Multi-purpose tray pick-up block <Possible causes> 1) Make a test print. If the cassette pick-up roller does not rotate, go to step 4). 2) Dirty/worn/deformed multi-purpose tray pick-up roller Action: Clean the roller if dirty. Replace it if deformed or worn. 3) Defective lifting plate spring Action: Re-set the spring correctly if it is out of position.
Page 283 CHAPTER 4 2) Worn/deformed cassette pick-up roller and cassette feed roller Action: Replace them if worn or deformed. The feed roller and the separation roller must be replaced at the same time. 3) Damaged gears Action: Check the cassette feed roller drive gears or spring. Replace them if worn or dam- aged.
Page 284 CHAPTER 4 3) Dirty/worn/deformed feed roller Action: Clean the feed roller if dirty. Replace it if worn or deformed. 4) Damaged gears Action: Check the drive gears or spring of the feed roller and the registration roller. Replace them if damaged or worn. Re-set the spring correctly if it is out of position. 5) Defective registration paper sensor lever Action: If the registration paper sensor lever does not move smoothly, adjust it to move smoothly.
Page 285 CHAPTER 4 Action: Replace it if the belt in the feed belt unit is cut or the feed belt roller is damaged or worn. 18) Damaged gears Action: Check the drive gears of the feed belt. Replace them if damaged or worn. [ 3-4 ] Fixing and delivery block <Possible causes>...
Page 286 CHAPTER 4 3) Damaged reversing unit drive gears Action: Replace any drive gears of the reversing unit if damaged or worn. 4) Defective reversing unit paper sensor lever and reversing unit stationary paper sensor lever Action: If the reversing unit paper sensor lever or reversing unit stationary paper sensor lever does not move smoothly or the levers are out of positions, adjust them cor- rectly.
Page 287 CHAPTER 4 Action: Check the paper feeder feed roller drive gears and the drive transmission gears in the printer side. Replace any damaged or worn gears. If the paper feeder is con- nected via the duplexing unit, check the drive transmission gears in the duplexing unit.
Page 288: Paper Transport Troubleshooting
CHAPTER 4 IV. PAPER TRANSPORT TROUBLESHOOTING If the factor of the malfunction is identified as “paper transport trouble shooting” by the mal- function diagnosis flowchart (Figure 4-1-1), execute the followings and mend the defect. [ 4-1 ] Multiple feed <Possible causes> 1) If the multiple feed occurs in the cassette pick-up or in paper feeder, go to step 2).
Page 289 CHAPTER 4 8) Foreign matters or dirt on the paper guide, secondary transfer roller, feed roller, registration roller Action: Check the paper path. If foreign matters or dirt is on the parts mentioned above, clean the dirty areas. 9) Foreign matters, burr, or dirt on paper path Action: Check the paper path, and clean the parts if dirty or foreign matters are attached.
Page 290: Malfunction Troubleshooting
CHAPTER 4 V. MALFUNCTION TROUBLESHOOTING If the factor of the malfunction is identified as “malfunction troubleshooting” by the malfunction diagnosis flowchart (Figure 4-1-1), execute the followings and mend the defect. [ 5-1 ] No AC power <Possible causes> 1) The circuit breaker is OFF. Action: Remove the power supply unit, and press the button on the circuit breaker to turn the circuit breaker ON.
Page 291: Troubleshooting
CHAPTER 4 VI.MALFUNCTION STATUS TROUBLESHOOTING If the factor of the malfunction is identified as “malfunction troubleshooting” by the malfunction diagnosis flowchart (Figure 4-1-1), execute the followings and mend the defect. [ 6-1 ] “SERVICE CALL NOTE # A1” Fixing motor malfunction (start-up and rotation failure) <Possible causes>...
Page 292 CHAPTER 4 connector and the SIDE REGISTRATION MOTOR DRIVE signal line connector. Action: Pull out the feed unit from the duplexing unit, then reconnect the side registration guide home-positioning sensor connector and the joined connector correctly. 2) Damaged side registration guide home-positioning detection flag Action: Replace the side registration guide if the flag is damaged.
Page 293 CHAPTER 4 1) Defective 90-fan Action: Replace the 90-fan if the voltage between the 90-fan connector J209-3 (90FAN24V) and J209-1 (GND) changes from 0V to about 24V immediately after the printer is turned ON. 2) Poor contact in 90-fan drive connector Action: Reconnect the connectors between the 90-fan and DC controller PCB correctly.
Page 294 CHAPTER 4 Action: Replace the laser/scanner unit. 4) Defective DC controller PCB Action: Replace the DC controller PCB. [ 6-9 ] “SERVICE CALL NOTE # D1” Fixing unit malfunction (abnormally low tempera- ture) “SERVICE CALL NOTE # D3” Fixing unit malfunction (abnormal warm-up) <Possible causes>...
Page 295 CHAPTER 4 10) Defective power supply unit Action: Replace the power supply unit. 11) Defective DC controller PCB Action: Replace the DC controller PCB. [ 6-10 ] “SERVICE CALL NOTE # D2” Fixing unit malfunction (abnormally high tempera- ture) <Possible causes> 1) Upper thermistor is shortcircuited Action: Turn the power switch OFF and remove the fixing unit.
Page 296 CHAPTER 4 replace the upper thermistor. 2) Abnormal lower thermistor Action: Turn the power switch OFF and remove the fixing unit. Measure the resistance between the fixing unit connector J82-A4 (THRL) and J82-A3 (GND). If it is not between 430kΩ to 310kΩ (room temperature 25°C), check the wire between the fix- ing unit connector J82 and the lower thermistor connector J85.
Page 297 CHAPTER 4 Action: Replace the developing rotary position sensor flag if damaged. 5) Poor contact in the developing rotary position sensor connector Action: Reconnect the connectors between the developing rotary position sensor, develop- ing PCB, and DC controller PCB correctly. 6) Defective the developing rotary position sensor Action: Replace the developing rotary position sensor.
Page 298 CHAPTER 4 8) Poor contact in toner cartridge motor drive connector Reconnect the connectors between the toner cartridge motor, developing PCB, and DC con- troller PCB correctly. 9) Defective toner cartridge motor Action: Replace the toner cartridge motor. 10) Defective developing PCB Action: Replace the developing PCB.
Page 299 CHAPTER 4 [ 6-18 ] “SERVICE CALL NOTE # H1” Abnormal DC controller PCB memory (EEPROM malfunction) <Possible causes> 1) Defective DC controller PCB Action: Replace the DC controller PCB. [ 6-19 ] “SERVICE CALL NOTE # H2” Abnormal printer communication (serial communi- cation malfunction) <Possible causes>...
Page 300 CHAPTER 4 [ 6-22 ] “REPLACE DRUM” message appears when actual expected life of the drum car- tridge has not completed yet. <Possible causes> 1) Defective drum cartridge memory Action: Replace the drum cartridge. 2) Defective DC controller PCB Action: Replace the DC controller PCB. [ 6-23 ] “INATALL DRUM”...
Page 301 CHAPTER 4 Action: Reconnect the connectors between the cassette paper sensor, feed PCB, and DC controller PCB correctly. 4) Defective cassette paper sensor Action: Replace the cassette paper sensor. 5) Defective feed PCB Action: Replace the feed PCB. 6) Defective DC controller PCB Action: Replace the DC controller PCB.
Page 302 CHAPTER 4 [ 6-27 ] “INSTALL XX TONER” message appears when the toner cartridge is installed <Possible causes> 1) Defective toner level sensor light receiver Action: Replace the toner level sensor light receiver. 2) Defective DC controller PCB Action: Replace the DC controller PCB. [ 6-28 ] “ITB UNIT MISSING REPLACE UNIT”...
Page 303 CHAPTER 4 [ 6-30 ] “DOOR OPEN UPPER DRAWER” message appears when the drum cartridge draw- er is closed <Possible causes> 1) Damaged drum cartridge drawer sensor actuator Action: Replace the drum cartridge drawer sensor actuator if damaged. 2) Poor contact in the drum cartridge drawer switch connector Action: Reconnect the connectors between the ITB unit drawer switch and DC controller PCB correctly.
Page 304 CHAPTER 4 the switch. 6) Defective front door switch Action: Remove the front door switch (SW4). If there is no continuity between the front door switch connector J73-1 and J73-2 when the front door switch is turned ON, replace the switch. 7) Poor contact in the 24VA supply line connector Action: Reconnect the front door switch connector J73, rear door switch connector J74, power supply connector J3, and DC controller PCB connector J1013 correctly.
Page 305 CHAPTER 4 Action: Reconnect the connectors between the delivery paper sensor, feed PCB, and DC con- troller PCB correctly. 3) Defective delivery paper sensor Action: Replace the delivery paper sensor. 4) Defective feed PCB Action: Replace the feed PCB. 5) Defective DC controller PCB Action: Replace the DC controller PCB.
Page 306 CHAPTER 4 Action: Replace the DC controller PCB. [ 6-37 ] “DUPLEX ERROR”appears when the printer is installed on the duplexing unit properly. <Possible causes> 1) Defective connectors in the duplexing unit and the printer Action: Check the connectors in the duplexing unit and the printer. Replace any abnormal connectors.
Page 307: Measurement And Adjustment
CHAPTER 4 VII. MEASUREMENT AND ADJUSTMENT A. Mechanical Adjustment 1. Checking the nip width of the lower fixing roller The fixing unit in the printer is not designed to allow adjustment of the pressure (nip width); however, the incorrect nip width can cause fixing problems. If the nip width is not within the specification, replace the fixing unit.
Page 308: Electrical Adjustment
CHAPTER 4 B. Electrical Adjustment 1. Replacement of DC controller PCB Various data are written into the EEPROM on the DC controller PCB. When replacing the DC controller PCB, it is necessary to write the data held on the video controller into the new DC con- troller PCB for back up.
Page 309: Variable Resistors [Vr]
CHAPTER 4 C. Variable resistors (VR), Test Pins, Jumpers, and Switches on PCBs Only the variable resistors, LEDs, test pins, jumpers, and switches required for after-sales ser- vice in the field are listed below. All other variable resistors, test pins, etc. are for the factory use only. The adjustment and check using these require special tools, measuring instruments and high precision.
Page 310 CHAPTER 4 2. High-voltage PCB J1901 J1201 J1902 J1601 J1320 J1301 VR1301 J1305 J1306 VR1751 J1401 J1501 Figure 4-7-3 Table 4-7-3 VR No. Function VR1301 For factory use only VR1751 3. Density detection PCB VR501 VR502 Figure 4-7-4 Table 4-7-4 VR No.
Page 311 CHAPTER 4 4. Cassette paper size PCB SW801 SW802 SW803 J801 Figure 4-7-5 Table 4-7-5 SW No. Function SW801 Switches for detectiong SW802 cassette paper size SW803 5. Duplex driver PCB J3110 J3109 J3105 J3108 J3107 J3106 J3111 J3102 J3101 Figure 4-7-6 4 - 57...
Page 312 CHAPTER 4 Table 4-7-6 VR No. Function CP3101 CP3102 For factory use only CP3103 6. Paper feeder PCB J3001 J3002 J3003 SW3001 SW3002 SW3003 Figure 4-7-7 Table 4-7-7 SW No. Function SW3001 Switches for detectiong SW3002 cassette paper size SW3003 4 - 58...
Page 313: Maintenance And Servicing
CHAPTER 4 VIII. MAINTENANCE AND SERVICING A. Periodic Replacement Parts There are no parts which require periodic replacement in this printer. Note: Periodic replacement parts in here indicates the parts that must be replaced at regular intervals, even if they are functioning properly and show no signs of wear. (Failure of these parts can seriously affect the performance.) These parts should be replaced dur- ing a regular service visit closest to the end of the parts expected life.
Page 314: Periodic Service
CHAPTER 4 Notes: 1. The above values are only estimates and are subject to change in the future. 2. The unit of expected life of each system is as follows. • Image formation system:image • Feed system:page • Pick-up system:sheet •...
Page 315 CHAPTER 4 g. Feed belt Clean with lint-free paper. h. Fixing unit Fixing unit entrance guide Clean with MEK. Upper/lower fixing separation guides Clean lightly with MEK only to remove the toner on the guides. Density sensor unit Clean the detection window with the dedicated blush. See chapter 1 “VI. MAINTENANCE AND SERVICE BY THE CUSTOMER”...
Page 316 CHAPTER 4 Figure 4-8-1 1: Photosensitive drum 2: Density sensor unit 3: ITB unit 4: Multi-purpose tray paper pick-up roller 5: Separation pad 6: Feed roller 7: Cassette feed roller 8: Separation roller 9: Registration roller unit 10: Cassette paper pick-up roller 11: Transfer guide 12: Secondary transfer roller 13: Static charge eliminator...
Page 317 CHAPTER 4 2. Paper feeder (option) a. Pick-up roller, feed roller, and separation roller Clean with lint-free paper, either dry or moistened with ethyl/isopropyl alcohol. Figure 4-8-2 1: Pick-up roller 2: Paper feeder cassette feed roller 3: Separation pad 4 - 63...
Page 318 CHAPTER 4 E. Standard Tools The following table lists the standard tools required for servicing this printer. Table 4-8-2 Tool name Tool No. Remark Tool case TKN-0001 Jumper wire TKN-0069 With a clip Clearance gauge CK-0057 0.02 to 0.3mm Compression spring scale CK-0058 0 to 600 g for checking the cassette spring pressure...
Page 319 CHAPTER 4 F. Special Tools In addition to the standard tools, the following special tools are required for servicing the print- Table 4-8-3 Tool name Shape Tool No. Rank Use/Remarks Contact extraction RY9-0099 Used for removing the tool upper/lower heater contacts of the fixing unit.
Page 320 CHAPTER 4 G. List of lubricants & cleaners Table 4-8-4 Name Components Remarks Alcohol: ethyl Cleaning: plastic, • Purchase locally CHOH (pure or rubber, external parts • Flammable: keep away from flame denatured) or isopropyl (pure or denatured) MEK (methyl Cleaning: oil and •...
Page 321: Service Mode
CHAPTER 4 IX. SERVICE MODE A. Outline The Service mode can operate the printer by itself and is used to check the condition of the print- er during after-sales-service. If you hold down the MENU, ENTER and CANCEL keys until the message LED and error LED go OFF when turning the power ON, the printer enters the Service mode after completion of the printer self test.
Page 322 CHAPTER 4 Note: 1. Do not unplug the power cord during the Service mode. To cancel the Service mode, turn the power switch OFF. However, do not turn OFF the power while executing the Test mode, Memory Read mode, or Memory Write mode. 2.
Page 323 CHAPTER 4 Hold down the MENU, ENTER and CANCEL keys simultaneously. POWER ON UP/DOWN arrow DOWN arrow ENTER MONITOR SESORS ENGINE SERVICE INFO1:XXYYZZ ENGINE SERVICE INFO4:XXYYZZ UP arrow MENU MENU ENTER ENTER Return after completion of monitoring. Return after completion of monitoring. UP/DOWN arrow DOWN arrow ENTER...
Page 324 CHAPTER 4 BLANK PAGE 4 - 70...
Page 325 CHAPTER 4 SERVICE MODE menu list Table 4-9-1 Sub menu Options Remarks Sub menu Options Remarks Sensor monitor Sets number of cumulative PAGE COUNT 0* to 999999 Sub menu Options Remarks INFO 1:XX YY ZZ delivered paper Sensor monitor YELLOW TOP 0 to 15 (7*)˜...
Page 326 CHAPTER 4 BLANK PAGE 4 - 72...
Page 327 CHAPTER 4 B. Mode description 1. Sensor Monitor mode This mode allows you to check the conditions of the sensors in the printer. The sensors can be turned ON manually and the results are displayed on the control panel. a. Sensor Monitor mode operation procedures 1) In the Service mode, press the MENU key to display “MONITOR SENSORS”...
Page 328 CHAPTER 4 Table 4-9-2 Info1 Info2 Signalname Signalname 1st bit 1st bit FXTYP 2nd bit /60FANRDY DOPN 2nd bit /PRNT ACTYP 3rd bit /90FANRDY ITBOPN 3rd bit 4th bit /SDM unknown 4th bit /OPPSET DDOPN 5th bit /DTOP VLEVEL 5th bit /OPPSIZE2 PDOPN 6th bit...
Page 329 CHAPTER 4 2. Test mode The Test mode allows you to check the loads (motors, clutches) in the printer and options. It performs the following tests. • Developing area test: The developing rotary and cylinder in the color toner cartridges rotate for a specified period of time.
Page 330 CHAPTER 4 3. Memory Read mode The adjust-values (15 items in the shaded area of Table 4-9-1) stored in the DC controller EEP- ROM (NVRAM) for back up are read into the video controller RAM. Video controller PCB DC controller PCB EEPROM Write EEPROM...
Page 331 CHAPTER 4 3) “WRITE ENG NVRAM?” appears when you finish setting the adjust-values. Use the up and down arrow keys to select “YES” or “NO” (“YES” to write the memory) and then press the ENTER key. 4) Returns to “WRITE ENGINE NVRAM” when the adjust-values were written into the DC con- troller EEPROM and the video controller EEPROM correctly.
Page 332: Location Of Connectors
CHAPTER 4 X. LOCATION OF CONNECTORS J209 J202 J1014 J1016 J1013 J1019 J1001 J1005 J1018 J1002 J1012 J1011 J9001 J9002 J9004 J1306 J110 J1305 J105 J106 J1307 J801 J101 J1301 J102 J103 J104 J109 J205 J208 J204 J206 J203 J701 J201 J1015 J1017...
Page 333 CHAPTER 4 J3110 J3109 J3108 J3107 J3106 J3105 J3101 J3111 J3104 J3102 J3103 J2102 J102 J101 J3001 J100 J3003 J3002 Figure 4-10-2 4 - 79...
Page 335: General Timing Chart
APPENDIX GENERAL TIMING CHART ..A-1 III. LIST OF SIGNALS ....A-29 GENERAL CIRCUIT DIAGRAM A-25 IV. MESSAGE TABLE ....A-36...
Page 337 Timing chart for Bk toner cartridge initialization Bk developing unit (Unit: second) initialization start command Sequence WAIT Bk cartridge 1.61 0.45 Developing rotary motor (M5) take-out position 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.31 0.31 0.31 0.31 0.31 0.31...
Page 338 I. GENERAL TIMING CHART Timing chart for W AIT period M-CPU ON (Unit: second) Power-ON command 100°C Sequence WAIT STBY Bk developing Y, M, C developing Mechanical initialization Image density control unit initialization unit initialization Initialization (ITB unit initialization) (Fixing unit/pick-up system initialization) (Refer to A-21, 22) (Refer to A-2) (Refer to A-2)
Page 339 Timing chart for printing one A4-size sheet (Full-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence WAIT INTR PRNT LSTR STBY Standby temperature Print temperature Upper fixing heater (HU) Standby temperature Lower fixing heater (HL) Low speed Low speed Controller fan (FM1) rotation...
Page 340 Timing chart for printing one A4-size sheet (Full-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 1.15 Registration clutch (CL1) 3.69 3.88 3.88 4.04 6.69 7.76 Between-page bias 4.29 4.11 Rough adjustment Fine adjustment Secondary transfer ATVC 4.04...
Page 341 Timing chart for two consecutive prints on A4 paper(Mono-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Print temperature Upper fixing heater (HU) Lower fixing heater (HL) Low speed Controller fan (FM1) rotation Engine fan (FM2) Front fan (FM3)
Page 342 Timing chart for two consecutive prints on A4 paper(Mono-color mode) - 2/2 (Unit: second) /PRNT signa Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 3.63 1.15 Registration clutch (CL1) 0.15 3.69 3.88 6.69 4.04 6.69 4.04 7.76 7.76 Between-page bias 4.29 Between-page bias...
Page 343 Timing chart for printing one A4-size gloss sheet (Full-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Print temperature Upper fixing heater (HU) Lower fixing heater (HL) Low speed Low speed rotation Controller fan (FM1) rotation Engine fan (FM2)
Page 344 Timing chart for printing one A4-size gloss sheet (Full-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 Registration clutch (CL1) 3.69 3.88 4.04 6.69 7.76 Between-page bias 4.29 4.11 Rough adjustment Secondary transfer ATVC 4.04 Fine adjustment...
Page 345 Timing chart for two consecutive prints on A4-size gloss paper (Mono-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Upper fixing heater (HU) Print temperature Lower fixing heater (HL) Controller fan (FM1) Engine fan (FM2) Front fan (FM3) 0.05...
Page 346 Timing chart for two consecutive prints on A4-size gloss paper (Mono-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 3.63 Registration clutch (CL1) 0.15 3.69 5.68 4.04 6.69 4.04 7.76 Between-page bias Between-page bias 4.29 4.11...
Page 347 Timing chart for printing one A4-size OHT sheet (Full-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Print temperature Upper fixing heater (HU) Lower fixing heater (HL) Low speed Controller fan (FM1) rotation Engine fan (FM2) Front fan (FM3)
Page 348 Timing chart for printing one A4-size OHT sheet (Full-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Registration clutch (CL1) 0.13 Between-page bias 4.79 Secondary transfer ATVC Fine adjustment Rough adjustment ITB cleaning (AC) bias ITB cleaning (DC) bias (positive) ITB cleaning (DC) bias (negative) 3.67...
Page 349 Timing chart for printing one Legal-size sheet (Full-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY HP10 HP11 Standby temperature Print temperature Upper fixing heater (HU) Lower fixing heater (HL) Low speed Low speed Controller fan (FM1) rotation...
Page 350 Timing chart for printing one Legal-size sheet (Full-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY HP10 HP11 3.63 1.15 Registration clutch (CL1) 0.15 0.15 3.82 4.04 7.19 7.76 Between-page bias 4.29 4.11 Secondary transfer ATVC Rough adjustment...
Page 351 Timing chart for two consecutive prints on Legal size paper (Mono-color mode) - 1/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Upper fixing heater (HU) Print temperature Lower fixing heater (HL) Low speed Controller fan (FM1) rotation Engine fan (FM2)
Page 352 Timing chart for two consecutive prints on Legal-size paper (Mono-color mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY 1.15 3.63 3.63 Registration clutch (CL1) 3.82 0. 5 4.04 7.19 4.04 7.19 4.29 0.
Page 353 Timing chart for printing the 2nd page of A4-size paper (Full-color duplex mode) - 1/2 (Unit: second) /PRNT signal of the 2nd page Print sequence command Sequence INTR PRNT LSTR STBY STBY Standby temperature Print temperature Upper fixing heater (HU) Lower fixing heater (HL) Low speed Low speed...
Page 354 Timing chart for printing the 2nd page of A4-size paper (Full-color duplex mode) - 2/2 (Unit: second) /PRNT signal Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 1.15 Registration clutch (CL1) 3.88 3.69 3.88 4.04 6.69 7.76 Between-page bias 4.29 4.11 Secondary transfer ATVC...
Page 355 Timing chart for printing the 2nd page of A4-size paper (Mono-color duplex mode) - 1/2 (Unit: second) /PRNT signal of the 2nd page Print sequence command Sequence STBY INTR PRNT LSTR STBY Standby temperature Upper fixing heater (HU) Print temperature Lower fixing heater (HL) Low speed Controller fan (FM1)
Page 356 Timing chart for printing the 2nd page of A4-size paper (Mono-color duplex mode) - 2/2 (Unit: second) /PRNT signal of 2nd page Print sequence command Sequence STBY INTR PRNT LSTR STBY 3.63 3.63 1.15 Registration clutch (CL1) 0.15 3.88 4.04 6.69 7.76 Between-page bias...
Page 357 Timing chart for image density control (Dmax & Dhalf) Density detection control (Unit: second) sequence command Sequence WAIT Dmax & Dhalf initial rotation Dmax Dhalf Dmax & Dhalf last rotation 2.96 2.49 Reference TOP signal TB position adjustment Dummy TOP signal output (Note) 7.50 3.75 3.75...
Page 358 Timing chart for image density control (Dhalf) Density detection control (Unit: second) sequence command Sequence WAIT Dmax & Dhalf initial rotation Dhalf Dhalf last rotation 2.49 7.50 3.75 3.75 3.75 2.96 ITB home position signal 2.86 0.05 Fixing motor (M2) 2.36 Drum Motor (M3) 0.75...
Page 359 Timing chart for duplexing unit printing one A4-size sheet (Unit: second) /PRNT signal Sequence STBY INTR PRNT LSTR STBY PRINT signal (/PRNT) Top of page signal Duplexing unit specification Duplex pick-up stop Refeed Duplex pick-up command Duplex pick-up start Reversing unit paper sensor (PS103) Duplex pick-up sensor (PS102) Registration paper sensor (PS1) Approx3.8...
Page 361 II. GENERAL CIRCUIT DIAGRAM (1/3) Cassette Paper paper sensor delivery sensor OPTION Multi-purpose Multi-purpose Last paper Developing rotary Face-up tray Toner level sensor PS12 pick-up tray paper sensor sensor Cassette paper J801 Toner cartridge homeposition paper full solenoid size detection contact sensor sensor sensor...
Page 363 II. GENERAL CIRCUIT DIAGRAM (2/3) Delivery deflector Duplex feed roller Reversing unit Face-up Reversing unit Reversing pressure release stationary paper solenoid sensor paper sensor motor solenoid sensor PS3103 PS3102 PS3101 SL3102 SL3101 M3102 1 2 3 1 2 3 1 2 3 5 4 3 2 1 1 2 3 4 5 J3110F...
Page 364 II. GENERAL CIRCUIT DIAGRAM (3/3) Paper feeder pick-up solenoid SL3001 J3003F J3003M J3001F J3001M N.C. /OPSIZE2 /OPSIZE1 /OPSIZE0 /OPPSET /OPFEED J100 J3002M J3002F PGND Paper feeder PCB OPCLDRV OPSLDRV To printer OPPSET SGND SW3001 PS3001 N.C. Paper feeder N.C. SW3002 paper sensor N.C.
Page 365 APPENDIX III. LIST OF SIGNALS A. DC controller Connector Abbreviation I/O Logic Signal name J1001 /PDLV PAPER DELIVERY signal /PFED PAPER FEED signal SGND VCLK VIDEO CLOCK signal SGND /VDO0 VIDEO signal /VDO1 VIDEO signal /VDO2 VIDEO signal /VDO3 VIDEO signal /VDO4 VIDEO signal SGND...
Page 366 APPENDIX Connector Abbreviation I/O Logic Signal name /DRMCRGSW IN DRUM CARTRIDGE DRAWER OPEN DETECTION signal SGND J1004 DRMDO DRUM CARTRIDGE MEMORY DATE OUTPUT signal DRMDI DRUM CARTRIDGE MEMORY DATE INPUT signal DRMCLK DRUM CARTRIDGE MEMORY SERIAL CLOCK signal DRMCS DRUM CARTRIDGE MEMORY SELECT signal DRMC5V 5V for drum cartridge memory DRMSET...
Page 367 APPENDIX Connector Abbreviation I/O Logic Signal name VOUT0 VIDEO signal SGND J1008 SGND PCLK PRINTER CLOCK signal SGND J1009 WTLED WASTE TONER DETECTION LED EMISSION signal SGND SGND WTSNS WASTE TONER FULL DETECTION signal WASTE TONER FULL SENSOR SENSITIVITY ADJUSTMENT signal J1010 +24VA SGND...
Page 368 APPENDIX Connector Abbreviation I/O Logic Signal name /PCONT POWER OFF CONTROL signal VLEVEL CONTROLLER TYPE DETECTION signal SGND J1013 +24VA PGND +24VB SGND J1014 SGND /IUPFEEDM OUT PICK-UP MOTOR CONTROL signal /FEEDMB PICK-UP MOTOR DRIVE signal FEEDMB PICK-UP MOTOR DRIVE signal /FEEDMA PICK-UP MOTOR DRIVE signal FEEDMA...
Page 369 APPENDIX Connector Abbreviation I/O Logic Signal name 12 /GRSLEDON OUT Not use /OHTSNSL OHT DETECTION signal (left) /OHTSNSR OHT DETECTION signal (right) SGND J1016 SGND /DUPRST DUPLEXING UNIT RESET signal DUPTXD DUPLEXING UNIT SERIAL OUTPUT signal DUPRXD DUPLEXING UNIT SERIAL INPUT signal DUPSCLK SERIAL CLOCK signal +24VA...
Page 370 APPENDIX Connector Abbreviation I/O Logic Signal name TR2S SECONDARY TRANSFER CURRENT VALUE RETURN signal HV1PWM PRIMARY CHARGING HIGH-VOLTAGE CONTROL signal /HV1DC0 PRIMARY CHARGING HIGH-VOLTAGE DRIVE signal /HV1DC1 PRIMARY CHARGING HIGH-VOLTAGE DRIVE signal /DEVDC DEVELOPING HIGH-VOLTAGE DC BIAS DRIVE signal DEVCLK DEVELOPING HIGH-VOLTAGE DRIVE FREQUENCY OUTPUT signal /DEVAC...
Page 371 APPENDIX Connector Abbreviation I/O Logic Signal name J1022 PGND /40FANRDY 40-FAN READY signal 40FAN24V 40-FAN DRIVE signal 40FAN N.C. 40-FAN NO CONNECT signal A - 35...
Page 372 APPENDIX IV. MESSAGE TABLE A. Service call The following message and warnings cause the Message LED to light and printing to stop. The wrench icon on the printer’s LCD will be lit. Meaning Action Message SERVICE CALL Fixing motor malfunction. Perform the trouble shooting proce- NOTE # A1 dure described in Section VI of...
Page 373 APPENDIX B. Operator call The following warnings cause the Message LED to light to blink and printing to stop unit the problem is fixed. Meaning Action Message DOOR OPEN ITB unit drawer is open. Close ITB unit drawer. LOWER DRAWER DOOR OPEN Rear cover is open.
Page 374 APPENDIX Meaning Action Message DUPLEX ERROR Problem with duplexing unit con- Check connection. CHECK DUPLEXER nection to printer. CLEARING PAPER Paper currently in the printer is No action required. automatically being output. FROM PRINTER INSTALL YELLOW This message appear when top Replace yellow toner cartridge, and TONER CARTRIDGE cover is open when replacing yel-...
Page 375 APPENDIX C. Warning call The following operation errors cause the message LED to blink. Meaning Action Message TONER LOW Black toner is low. Replace black toner cartridge.(note). REPLACE BLACK TONER LOW Cyan toner is low. Replace cyan toner cartridge.(note). REPLACE CYAN TONER LOW Magenta toner is low.
Page 377 Prepared by PERIPHERAL PRODUCTS QUALITY PLANNING DIV. PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT. CANON INC Printed in Japan REVISION 0 ( OCT. 1998 ) 5-1, Hakusan 7–chome, Toride-City, Ibaraki-Pref. 302-8501, Japan...
Page 378 The printing paper contains 70% waste paper. PRINTED IN JAPAN (IMPRIME AU JAPON) 1098MI0.70 CANON INC.
Page 379: Circuit Diagram
CIRCUIT DIAGRAM REVISION 0 RY8-8133-000 OCT. 1998 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 380 Printed in Japan Imprime ´ au Japon Use of this manual should be strictly supervised to avoid dis- closure of confidential infor- mation. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 381 - DUPLEX UNIT - CDS1. DUPLEX DRIVER PCB ASS'Y - PAPER FEEDER - CDE1. PAPER FEED DRIVER PCB ASS'Y NUMERICAL INDEX CIRCUIT REVISION CHART CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 382 FIGURE CD 1 DC CONTROLLER PCB ASS'Y (1/2) CD 1-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 383 FIGURE CD 1 DC CONTROLLER PCB ASS'Y (2/2) CD 1-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 385 CD 1-3 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 386 CD 1-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 387 CD 1-5 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 388 CD 1-6 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 389 CD 1-7 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 390 CD 1-8 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 391 CD 1-9 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 392 CD 1-10 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 393 CAPACITOR, 0.01UF, 50V C1067 VW4-1037-103 CAPACITOR, 0.01UF, 50V C1068 VW4-1037-103 CAPACITOR, 0.01UF, 50V C1069 VW4-1037-103 CAPACITOR, 0.01UF, 50V C1070 VW4-1037-103 CAPACITOR, 0.01UF, 50V CD 1-11 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 394 CAPACITOR, 0.01UF, 50V C1121 VW4-1037-103 CAPACITOR, 0.01UF, 50V C1122 VW4-1234-221 CAPACITOR, 330PF, 50V C1123 VW4-1835-102 CAPACITOR, 1000PF, 50V C1124 VW4-1835-102 CAPACITOR, 1000PF, 50V CD 1-12 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 395 DIODE, HSM123 DA1016 WA1-5130-000 DIODE, HSM123 DA1017 WA1-5130-000 DIODE, HSM123 DA1018 WA1-5130-000 DIODE, HSM123 DA1019 WA1-5130-000 DIODE, HSM123 DA1020 WA1-5130-000 DIODE, HSM123 CD 1-13 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 396 CONNECTOR, 7P J1022 VS1-5450-004 CONNECTOR, 4P NF1002 WE8-5259-000 EMI FILTER, BK1608HM601 NF1003 WE8-5259-000 EMI FILTER, BK1608HM601 NF1004 WE8-5259-000 EMI FILTER, BK1608HM601 CD 1-14 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 397 RESISTOR, 10KOHM, 0.0625W R1023 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1024 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1025 VV1-8168-152 RESISTOR, 1.5KOHM, 1/16W R1026 VV1-8168-105 RESISTOR, 1MOHM, 0.0625W CD 1-15 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 398 RESISTOR, 10KOHM, 0.0625W R1100 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1101 VV1-8168-472 RESISTOR, 4.7KOHM, 1/16W R1102 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1103 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W CD 1-16 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 399 RESISTOR, 1KOHM, 0.0625W R1161 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R1162 VR7-3508-061 RESISTOR, 8.06KOHM, 1/16W R1163 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R1164 VV1-8168-473 RESISTOR, 47KOHM, 1/16W CD 1-17 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 400 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1220 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1222 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R1223 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W CD 1-18 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 401 RESISTOR, 100 OHM, 0.0625W R1276 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1277 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1278 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W CD 1-19 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 402 RESISTOR, 100 OHM, 0.0625W R1328 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1329 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W R1330 VV1-8168-101 RESISTOR, 100 OHM, 0.0625W CD 1-20 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 403 RESISTOR, 10KOHM, 0.0625W R1388 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1389 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1390 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W R1391 VV1-8168-103 RESISTOR, 10KOHM, 0.0625W CD 1-21 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 404 RESISTOR, 100 OHM, 0.0625W R1416 VV1-8168-273 RESISTOR, 27KOHM, 1/16W SW1001 WC2-5311-000 SWITCH, TACT X1001 RH5-0114-000 OSCILLATOR, CRYSTAL X1002 RH5-0115-000 OSCILLATOR, CRYSTAL CD 1-22 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 406 FIGURE CD 2 PAPER FEED PCB ASS'Y CD 2-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 407 CD 2-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 409 RESISTOR, 2.4KOHM, 1/16W R 126 VR7-7520-918 RESISTOR, 0.91 OHM, 2W R 127 VV1-8168-242 RESISTOR, 2.4KOHM, 1/16W R 128 VR7-7520-918 RESISTOR, 0.91 OHM, 2W CD 2-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 410 RESISTOR, 680 OHM, 1/16W R 132 VV1-8168-473 RESISTOR, 47KOHM, 1/16W R 133 VV1-8168-473 RESISTOR, 47KOHM, 1/16W R 134 VV1-8168-472 RESISTOR, 4.7KOHM, 1/16W CD 2-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 412 FIGURE CD 3 DEVELOPING PCB ASS'Y CD 3-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 413 CD 3-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 414 CD 3-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 415 CONNECTOR, 6P J 206 VS1-5517-014 CONNECTOR, 14P J 208 VS1-5450-003 CONNECTOR, 3P J 209 VS1-5450-004 CONNECTOR, 4P Q 206 WA2-5476-000 TRANSISTOR, RN2422 CD 3-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 416 RESISTOR, 910 OHM, 1/16W R 269 VV1-8168-472 RESISTOR, 4.7KOHM, 1/16W R 270 VV1-8163-121 RESISTOR, 120 OHM, 1/16W ZD202 WA1-5508-000 DIODE, ZENER, HZM3.9NB2 CD 3-5 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 418 FIGURE CD 4 MULTI-PURPOSE TRAY PCB ASS'Y CD 4-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 419 CD 4-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 421 RESISTOR, 220 OHM, 1/4W R 317 VR5-3680-221 RESISTOR, 220 OHM, 1/4W R 320 VR5-3680-221 RESISTOR, 220 OHM, 1/4W R 322 VR5-3680-272 RESISTOR, 2.7KOHM, 1/4W CD 4-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 422 FIGURE CD 5 CONNECTOR PCB ASS'Y CD 5-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 423 CD 5-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 425 RESISTOR, 1KOHM, 0.0625W R9107 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R9108 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R9109 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W R9110 VV1-8168-102 RESISTOR, 1KOHM, 0.0625W CD 5-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 426 FIGURE CD 6 PAPER SIZE SENSOR PCB ASS'Y CD 6-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 427 CD 6-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 428 PAPER SIZE SENSOR PCB ASS'Y J 801 VS1-1029-004 CONNECTOR, 4P SW801 WC2-5284-000 SWITCH, PUSH SW802 WC2-5284-000 SWITCH, PUSH SW803 WC2-5284-000 SWITCH, PUSH CD 6-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 429: Duplex Unit
DUPLEX UNIT CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 432 FIGURE CDS1 DUPLEX DRIVER PCB ASS'Y CDS1-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 433 CDS1-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 434 CDS1-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 435 IC, MTD2003, DRIVER J3101 VS1-5450-014 CONNECTOR, 14P J3102 VS1-5474-006 PIN ASSEMBLY, 6P J3103 VS1-5517-013 CONNECTOR, 13P J3104 VS1-5450-004 CONNECTOR, 4P J3105 VS1-5450-005 CONNECTOR, 5P CDS1-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 436 RESISTOR, 2.4KOHM, 1/4W R3135 VR5-3680-332 RESISTOR, 3.3KOHM, 1/4W R3136 VR5-3680-242 RESISTOR, 2.4KOHM, 1/4W R3137 VR5-3680-103 RESISTOR, 10KOHM, 1/4W R3138 VR5-3680-103 RESISTOR, 10KOHM, 1/4W CDS1-5 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 437 VR5-3680-103 RESISTOR, 10KOHM, 1/4W R3175 VR5-3680-102 RESISTOR, 1KOHM, 1/4W R3176 VR5-3680-102 RESISTOR, 1KOHM, 1/4W R3177 VR5-3680-103 RESISTOR, 10KOHM, 1/4W X3101 WK2-0555-000 OSCILLATOR CDS1-6 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 439: Paper Feeder
PAPER FEEDER CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 442 FIGURE CDE1 PAPER FEED DRIVER PCB ASS'Y CDE1-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 443 CDE1-2 COPYRIGHT 1998 CANON INC. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ]...
Page 445 RESISTOR, 330 OHM, 1/4W R3002 VR5-3680-332 RESISTOR, 3.3KOHM, 1/4W SW3001 WC2-5127-000 SWITCH, TACT SW3002 WC2-5127-000 SWITCH, TACT SW3003 WC2-5127-000 SWITCH, TACT TR3001 WA2-1348-000 TRANSISTOR, 2SD2088 CDE1-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 447: Numerical Index
V S 1 - 5 4 5 0 - 0 0 6 C D 1 - J 1 0 0 5 C D 1 - R 1 1 6 9 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 448 C D 1 - R 1 4 1 1 C D 1 - R 1 0 4 1 C D 1 - R 1 3 5 6 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 449 C D 1 - R 1 2 3 8 C D 1 - C 1 1 2 9 C D 1 - D A 1 0 0 5 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 450 C D 1 - Q 1 0 1 0 W A 2 - 6 1 7 9 - 0 0 0 C D 1 - Q 1 0 0 3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 451 PAPER SIZE SENSOR PCB ASS'Y CDS1 - 2 DUPLEX DRIVER PCB ASS'Y CDS1 - 3 DUPLEX DRIVER PCB ASS'Y CDE1 - 2 PAPER FEEDER DRIVER PCB ASS'Y CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 453 Prepared by Peripheral Products Quality Planning Div. Peripheral Products Technical Documentation Dept. CANON INC. Printed in Japan REVISION 0 [ OCT. 1998 ] 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501, Japan...
Page 454 The printing paper contains 70% waste paper. PRINTED IN JAPAN [ IMPRIME AU JAPON ] 1098AB0.40 CANON INC.
Page 455: Parts Catalog
PARTS CATALOG REVISION 0 RY8-31AX-000 OCT. 1998 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 456 Printed in Japan Imprime ´ au Japon Use of this manual should be strictly supervised to avoid dis- closure of confidential infor- mation. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 457 250 UC-83 DUPLEX UNIT R96-5006-000 LJB00001- PAPER FEEDER R96-5005-000 LJC00001- UNIVERSAL CASETTE R96-4010-000 500 UC-83K HARD DISK DRIVE R96-5011-000 TOKEN RING R96-5012-000 OPTION BOARD CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 458 ASSEMBLY LOCATION DIAGRAM S11. DUPLEX UNIT MAIN BODY S40. DUPLEXING FEEDER ASS'Y S50. REVERSING ASS'Y S55. LOWER REVERSING ASS'Y S90. PCB ASS'Y LOCATION DIAGAM CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 459 (5) Description column. The Description column lists the description that should be used when ordering the part. CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 460 FIXING ASS'Y CASSETTE (250) MULTI-PURPOSE DRAWER ASS'Y PAPER PICK-UP ASS'Y FEEDER ASS'Y LOWER DRAWER ASS'Y SECONDARY TRANSFER ASS'Y MP TRAY PAPER PICK-UP ASS'Y CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 461 FIGURE A ASSEMBLY LOCATION DIAGRAM (2/2) FACE-DOWN DELIVERY ASS'Y HIGH-VOLTAGE POWER SUPPLY UPPER DRAWER ASS'Y DEVELOPING ROTARY ASS'Y ROTARY DRIVE ASS'Y ROTARY ASS'Y CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 462 FIGURE 100 EXTERNAL COVERS, PANELS, ETC. SEE FIGURE 101 (J79) (J79) (J9003) (J77) (F3) 100-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 463 SCREW, W/WASHER, M3X8 XA9-0605-000 SCREW, M4X8 RH7-1401-000 F3, J77 RB2-1575-000 COVER, FAN CONNECTOR RS5-2803-000 SPRING, COMPRESSION RB2-1599-000 PLATE, GROUNDING RB2-0988-000 FOAM RUBBER 100-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 464 COVER, INNER, LEFT RB2-1482-000 TRAY, EXTENSION, 1 RB2-1508-000 COVER, INNER, RIGHT RB2-1507-000 TRAY, EXTENSION, 2 RS5-8922-000 LABEL, LOGO XA9-0870-000 SCREW, M4X10 RB2-1522-000 COVER, SCREW 100-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 465: Top Cover Ass'y
FOAM, RUBBER, 3 RB2-1567-000 FORM RUBBER, RIGHT RB2-1568-000 FORM RUBBER, LEFT RB2-0993-000 FOAM RUBBER, 4 RB2-1038-000 SHEET, COVER RB2-0969-000 COVER WT2-5065-000 CLAMP 101-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 466 SEE FIGURE 600 SEE FIGURE 810 SEE FIGURE 110 (F2) SEE FIGURE 530 (J76) (J76) SEE FIGURE 310 100-127V ONLY SEE FIGURE 160 102-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 467 PLATE, DRUM RB2-1592-000 BUSHING XA9-0836-000 SCREW, TP, M3X6 RB2-1533-000 GUIDE WT2-5424-000 CLIP, CABLE RB2-0629-000 COVER, EDGE XA9-0253-000 SCREW, MACH., PAN HEAD, M3X8 102-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 468: Internal Components 2
(J1002) (J73) (J1012) (J10) (J72) (J1003) (J9004) (J101) (J75) (J71) (J1307) (J74) (J97) (J4) (J3) (J2) SEE FIGURE 150 SEE FIGURE 310 103-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 469 XA9-0922-000 SCREW, TP, M3X8 RB2-1535-000 PLATE XA9-0836-000 SCREW, TP, M3X6 RB2-1531-000 PLATE, SHIELD RF5-2112-000 ROLLER, TRANSFER RH2-5335-000 CABLE, FLAT, VIDEOINTERFACE J1001, J9002 103-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 470: Internal Components 3
FIGURE 104 INTERNAL COMPONENTS 3 (SW2) (J1009) (SW5) (J602) (J601) (J94) (J1401) SEE FIGURE 900 (J1007) (J1101) (J1102) (J1008) (J77) (J1022) (SW4) (SW3) 104-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 471 SCREW, W/WASHER, M3X8 RH2-5334-000 CABLE, FLAT, LASER J1007, J1101 WT2-0499-000 CLIP, CABLE WC2-5330-000 MICROSWITCH RF5-2114-000 MOUNT, DC CONTROLLER PCB, A RG5-3309-000 BRAKE ASS'Y 104-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 472 RING, E XD9-0137-000 RING, E RB2-1584-000 PLATE, BRAKE XA9-1029-000 SCREW, W/WASHER, M3X12 WT2-5424-000 CLIP, CABLE RG5-3803-000 CABLE J94, J1401 RB2-1298-000 MOUNT, CONNECTOR 104-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 474: High-Voltage Power Supply
FIGURE 110 HIGH-VOLTAGE POWER SUPPLY (J1501) (J93) (J1301) (J97) 110-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 475 J97, J1301 VA1-6388-024 CONNECTOR, 24P RB2-1300-000 PLATE, GROUNDING RB2-1301-000 PLATE, CONTACT RB2-1302-000 HOLDER RB2-1305-000 PLATE, CONTACT RB2-1556-000 STRAP, COVER SUPPORT WT2-5424-000 CLIP, CABLE 110-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 476: Controller Pcb Ass'y
WT2-5600-000 PLATE, CONNECTOR, COVER RH6-3863-000 VIDEO CONTROLLER PCB ASS'Y RH6-3870-000 DIMM 45000868 32MB SD-RAM RH6-3871-000 DIMM 45000870 16MB FLASH-ROM XB1-1300-807 SCREW,MACH.,PAN HEAD,M3X8 120-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 478: Upper Drawer Ass'y
FIGURE 150 UPPER DRAWER ASS'Y (J1010) 5C 5A (J1004) (J62) (J61) (J60) (J501) (PS14) 150-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 479 PLATE, GROUNDING, RAIL RB2-1600-000 BLOCK, RAIL, STOP RF5-2146-000 PLATE, GROUNDING RG5-3276-000 SIDE LEFT PLATE ASS'Y RB2-0896-000 RAIL, INNER, LEFT RB2-0900-000 PLATE, SIDE, LEFT 150-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 480 PLATE, GROUNDING RB2-1577-000 PLATE, GROUNDING, LEFT RB2-1600-000 BLOCK, RAIL, STOP XA9-0591-000 SCREW, M3X8 RB2-1598-000 PLATE, GROUNDING XA9-0815-000 SCREW, TP, M3X4 RB2-0991-000 SEAL 150-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 482: Multi-Purpose Drawer Ass'y
FIGURE 160 MULTI-PURPOSE DRAWER ASS'Y SEE FIGURE 315 SEE FIGURE 170 160-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 483 SCREW, W/WASHER, M3X8 RG5-3210-000 MP TRAY PAPER PICK-UP ASS'Y SEE FIGURE 315 RG5-3191-000 LOWER DRAWER ASS'Y SEE FIGURE 170 XB4-7401-809 SCREW,TAPPING,PAN HEAD,M4X10 160-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 484 FIGURE 170 LOWER DRAWER ASS'Y (1/2) (J17) (J23) (PS2) (J22) (J22) (CL1) (J16) 170-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 485 FIGURE 170 LOWER DRAWER ASS'Y (2/2) (J304) (J16) (J17) (J21) (J18) (J305) SEE FIGURE 900 (J21) (J13) (J16) (J301) (J14) (J15) (PS1) (J18) 170-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 486 XA9-0924-000 SCREW, W/WASHER, M3X8 RB2-1428-000 CROSSBAR XD9-0134-000 RING, E XD9-0136-000 RING, E RS5-1335-000 BUSHING XD9-0103-000 PIN, DOWEL RF5-2136-000 GUIDE, RESISTRATION RB2-1402-000 GUIDE 170-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 487 RB2-1410-000 LEVER, LOCK VS1-5057-003 CONNECTOR, 3P RB2-1377-000 CAP, RIGHT RG5-3791-000 ITB CONNECT CABLE J22, J23 RB2-1604-000 PLATE, FEEDER GUIDE XB4-7400-809 SCREW,TAPPING,TRUSS HEAD,M4X8 170-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 488: Drum Drive Ass'y
FIGURE 251 DRUM DRIVE ASS'Y (J204) (M4) 251-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 489 RB2-1061-000 BUSHING RB2-1063-000 LEVER, RELEASE XD3-1200-142 PIN,SPRING XD9-0137-000 RING, E RS5-2728-000 SPRING, COMPRESSION RS6-0120-000 GEAR, 230T RS6-0121-000 GEAR, 138T RS6-0122-000 GEAR, 59T 251-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 490 RB2-1054-000 BUSHING XA9-0434-000 SCREW, TP, M3X4 RS6-0129-000 GEAR, 23T RS6-0124-000 GEAR, 27T XD9-0103-000 PIN, DOWEL RH7-1340-000 MOTOR, STEPPING M4, J204 XD3-1200-142 PIN,SPRING 251-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 491: Rotary Drive Ass'y
RING, E XA9-0387-000 SCREW, W/WASHER, M4X8 WG8-5362-000 IC, TLP1241, PHOTO-INTERRUPTER PS11, J40 RB2-0983-000 DAMPER, MOTOR XD9-0108-000 PIN, DOWEL XB5-6300-609 SCREW, MACHINE M3X6 255-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 492 FIGURE 300 CASSETTE (250) 300-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 493 HOLDER RS5-0976-000 GEAR, 10T RS5-2622-020 SPRING, TENSION RS5-2660-000 SPRING, COMPRESSION RS5-2661-000 SPRING, COMPRESSION RB2-0628-000 STOPPER, REAR RS6-2134-000 SPRING, COMPRESSION XD3-2300-322 PIN, DOWEL 300-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 494 SEE FIGURE 330 (J10) (J78) (JA1) (J87) (J70) (SW1) (J82) (J1) (J70) (J50) (J51) (J11) (J12) (J10) (J13) (J32) (PS6) (J33) (PS7) (J31) 310-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 495 PAPER PICK-UP ASS'Y (2/3) (JA1) (J87) (J103) (CL2) (J30) (PS8) SEE FIGURE 900 (J801) (J32) (J110) (J31) (J801) (J30) (J102) (M1) (J109) (M2) (J106) (SL2) 310-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 496 FIGURE 310 PAPER PICK-UP ASS'Y (3/3) (J52) SEE FIGURE 580 132A 132B SEE FIGURE 900 132C (J104) (CL3) (J105) (CL4) 310-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 497 PAPER SIZE SENSOR ASS'Y RB2-0548-000 COVER, PAPER SIZE SWITCH RB2-0552-000 SPRING, LEAF RG5-3816-000 PAPER SIZE SENSOR PCB ASS'Y SEE FIGURE 900 XA9-0596-000 SCREW, M3X6 310-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 498 RS5-1336-000 BUSHING RS5-1339-000 BUSHING RS5-2733-000 SPRING, TENSION RS5-2768-000 SPRING, TENSION RS6-0132-000 GEAR, 35T RS6-0133-000 GEAR, 37T/14T RS6-0134-000 GEAR, 30T/16T RS6-0135-000 GEAR, 27T 310-5 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 499 MICROSWITCH SW1, J78 RG5-4651-000 ITB CONNECTOR CABLE J70, J78 VS1-5057-002 CONNECTOR, 2P RS6-0159-000 GEAR, 26T RG5-3235-000 SECONDARY TRANSFER ASS'Y SEE FIGURE 580 310-6 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 500 COVER, PLATE RB2-0496-000 GUIDE, CABLE RB2-0617-000 PLATE RB2-0615-000 HOOK, ROWEL XA9-0770-000 SCREW, M3X12 RS6-0149-000 GEAR, 26T XD3-1200-122 PIN, SPRING XB1-2300-407 SCREW,MACH.,TRUSS HEAD,M3X4 310-7 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 502: Mp Tray Paper Pick-Up Ass'y
FIGURE 315 MP TRAY PAPER PICK-UP ASS'Y (J27) (PS3) (J25) (SL1) (J21) (J27) (J25) (J26) (J22) (PS4) (J26) (J25) 315-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 503 PS4, J26 RG5-3220-000 TRAY ASS'Y RB2-0706-000 SPRING, TORSION RB2-1515-000 TRAY, 1 RB2-0705-000 ROLLER RB2-0707-000 LEVER RB2-1517-000 BLOCK, SIZE, LEFT RB2-1518-000 BLOCK, SIZE, RIGHT 315-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 504 SPRING, COMPRESSION RS5-2752-000 SPRING, COMPRESSION RB2-0745-000 PLATE RB2-0746-000 PLATE, GROUNDING XA9-0591-000 SCREW, M3X8 RS5-8918-000 LABEL, "LIMIT" RS5-8919-000 LABEL, "TRAY" XB4-7401-009 SCREW,TAPPING,PAN HEAD,M4X10 315-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 505: Feeder Ass'y
RB2-0523-000 SHAFT RB2-0524-000 PULLEY RB2-0525-000 BELT, PAPER FEED RB2-0526-000 BELT, PAPER FEED RB2-0527-000 FRAME RB2-0528-000 PLATE, PAPER FEED RB2-0620-000 SHAFT, DRIVE, 2 330-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 506: Face-Down Delivery Ass'y
FIGURE 350 FACE-DOWN DELIVERY ASS'Y (PS10) (J42) (J43) 350-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 507 SPRING, COMPRESSION XD9-0135-000 RING, E RB2-0476-000 PLATE, PAPER RS5-1338-000 BUSHING RB2-0470-000 FLANGE, PULLEY RS6-0213-000 PULLEY, 12T X71-3107-000 RING, SELF-ENGAGING RS6-0214-000 PULLEY, 11T 350-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 508 FIGURE 530 ITB ASS'Y (PS5) (J24) (J24) (J23) 530-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 509 SPRING, COMPRESSION XD9-0135-000 RING, E RB2-0476-000 PLATE, PAPER RS5-1338-000 BUSHING RB2-0470-000 FLANGE, PULLEY RS6-0213-000 PULLEY, 12T X71-3107-000 RING, SELF-ENGAGING RS6-0214-000 PULLEY, 11T 530-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 510: Secondary Transfer Ass'y
FIGURE 580 SECONDARY TRANSFER ASS'Y 580-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 511 GEAR, 39T XA9-0924-000 SCREW, W/WASHER, M3X8 RB2-0607-000 SPRING, TORSION RS5-2804-000 SPRING, COMPRESSION RF5-2122-000 GUIDE, TRANSFER RS5-8913-000 LABEL XD9-0136-000 RING, E XD3-2200-102 PIN, DOWEL 580-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 512: Developing Rotary Ass'y
SEE FIGURE 255 SEE FIGURE 630 (PS11) (J87) (J41) (JA1) (J1016) (J1011) (J40) (J206) (J43) (J208) (J76) (J41) (J601) (J601) (J602) (J602) 600-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 513 PHOTO DETECTION PCB ASS'Y RB2-1559-000 RG9-1354-000 FIXING CONNECTOR CABLE, 2 J87, J1011, J1016, JA1 RB2-1279-000 GUIDE, ROTARY RB2-0982-000 CAM, GROUNDING RB2-0965-000 PLATE, SENSOR SUPPORT 600-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 514 FIGURE 630 ROTARY ASS'Y (1/2) 18F 18G 18F 18G 630-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 515 FIGURE 630 ROTARY ASS'Y (2/2) 11B 11D 630-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 516 SHEET, LIGHT GUIDE RG5-3376-000 YELLOW CARTRIDGE STAY ASS'Y RB2-0956-000 GUIDE, LIGHT, IN RB2-0957-000 GUIDE, LIGHT, OUT RB2-0974-000 SHEET, CROSSMEMBER XA9-0924-000 SCREW, W/WASHER, M3X8 630-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 517 CROSSMEMBER, CENTER GUIDE RB2-0952-000 SHAFT, CENTER RB2-0953-000 CAM, PUSH RB2-0954-000 SLIDER, PUSH RS5-2737-000 SPRING, COMPRESSION RS5-2738-000 SPRING, TENSION XD9-0136-000 RING, E RS5-2805-000 SPRING, TENSION 630-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 518 FIGURE 810 FIXING ASS'Y (1/2) 810-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 519 FIGURE 810 FIXING ASS'Y (2/2) (J86) (J85) (J85) (J86) (J82) 810-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 520 XA9-0924-000 SCREW, W/WASHER, M3X8 XA9-0500-000 SCREW, W/WASHER, M3X6 XA9-0836-000 SCREW, TP, M3X6 RF5-0716-000 SCREW, STEPPED, W/WASHER, M3 RB2-0425-000 CROSSMEMBER RB2-0438-000 HOLDER, THERMOSWITCH 810-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 521 RS6-0221-000 GEAR, 26T RS6-0222-000 GEAR, 21T RS6-0223-000 GEAR, 27T XA9-0836-000 SCREW, TP, M3X6 XD9-0136-000 RING, E RS6-0219-000 GEAR, 28T XD9-0136-000 RING, E 810-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 522 PAPER FEED PCB ASS'Y RG5-3811-000 DEVELOPING PCB ASS'Y RG5-3812-000 MULTI-PURPOSE TRAY PCB ASS'Y RG5-3817-000 CONNECTOR PCB ASS'Y RG5-3816-000 PAPER SIZE SENSOR PCB ASS'Y 900-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 523 DUPLEX UNIT DUPLEX UNIT [ R96-5006 ] CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 525 FIGURE SA ASSEMBLY LOCATION DIAGRAM REVERSING ASS'Y LOWER REVERSING ASS'Y DUPLEXING FEEDER ASS'Y SA-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 526 FIGURE S11 DUPLEX UNIT MAIN BODY (1/2) SEE FIGURE S50 SEE FIGURE S90 SEE FIGURE S55 SEE FIGURE S40 S11-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 527 DUPLEX UNIT MAIN BODY (2/2) (J52) (J3101) (J54) (J53) (J3103) (J82) (J81) (J56) (J55) (J91) (J57) (J3102) (J2102) (J3104) (M3101) (J90) (SL3101) S11-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 528 COVER, REAR, LOWER RS6-2006-000 SPRING, TENSION RG5-4040-000 CONNECTOR STAY ASS'Y RS5-9120-000 SCREW, STEPPED, M2.6 RB2-2620-000 PLATE RB2-2623-000 GUIDE RB2-2642-000 HOLDER, CONNECTOR RB2-2643-000 SPACER S11-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 529 WT2-5026-000 CLIP, CABLE WT2-0482-000 CLIP, WIRE XD2-1100-502 RING, E XB1-2300-605 SCREW,MACH.,TRUSS HEAD,M3X6 XB4-7401-007 SCREW,TAPPING,PAN HEAD,M4X10 XD2-1100-502 RING, E XB6-7300-409 SCREW, TP, M3X4 S11-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 530 FIGURE S40 DUPLEXING FEEDER ASS'Y (1/2) (J83) (J86) (J85) (J92) (PS101) (J85) S40-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 531 FIGURE S40 DUPLEXING FEEDER ASS'Y (2/2) (J84) (M3103) (J86) (PS102) S40-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 532 MOTOR, STEPPING M3103, J84 RS1-1014-000 BUSHING RS1-1053-000 BUSHING RS5-3175-000 PULLEY RS5-3176-000 PULLEY RB2-2704-000 LEVER RS6-0430-000 GEAR, 17T/114T RS6-0431-000 GEAR, 16T/18T RS6-0432-000 GEAR, 18T/23T S40-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 533 SPRING, TORSION RB2-2681-000 SHAFT XB1-2300-605 SCREW,MACH.,TRUSS HEAD,M3X6 XD2-1100-402 RING, E XD2-1100-502 RING, E XD3-2160-122 PIN, DOWEL XD3-2160-142 PIN, DOWEL XB4-7401-007 SCREW,TAPPING,PAN HEAD,M4X10 S40-4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 534 FIGURE S50 REVERSING ASS'Y (SL3102) (J3108) (J88) (PS104) (J88) (J3107) (J87) (PS103) S50-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 535 SPRING, TORSION RG5-4066-000 CABLE J87, J88, J3107 WG8-5309-000 PHOTO-DETECTOR,EE-SX1235A-P2 PS103, J87 RB2-2720-000 LATCH XA9-0924-000 SCREW, W/WASHER, M3X8 WT2-0387-000 CLAMP XD2-1100-502 RING, E S50-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 536: Lower Reversing Ass'y
FIGURE S55 LOWER REVERSING ASS'Y (J3108) (J89) (J90) (PS105) (J89) (J3105) (M3102) S55-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 537 M3102, J3105 RB2-2659-000 GUIDE WT2-0204-000 CLIP, CABLE XA9-0836-000 SCREW, TP, M3X6 RB2-2641-000 ROLLER RB2-2654-000 MOUNT, PCB XB1-2300-605 SCREW,MACH.,TRUSS HEAD,M3X6 XD2-1100-502 RING, E S55-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 538 PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS & KEY NO. S90 - RF PCB ASS'Y LOCATION DIAGRAM RG5-4063-000 DUPLEX DRIVER PCB ASS'Y S90-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 539 PAPER FEEDER PAPER FEEDER [ R96-5005 ] CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 541 FIGURE EA ASSEMBLY LOCATION DIAGRAM PAPER PICK-UP DRIVE ASS'Y CASSETTE (500) EA-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 542: Paper Feeder Main Body
PAPER FEEDER MAIN BODY SEE FIGURE E20 SEE FIGURE E20 (J57) (J102) (J101) (J58) (J59) (J3002) (J3001) (J100) (PS3001) SEE FIGURE E90 E11-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 543 GEAR, 14T XG9-0350-000 BALL BEARING, MF106ZZ D4M RS5-2653-000 SPRING, COMPRESSION XD2-1100-502 RING, E RB1-8934-000 BUSHING XD1-1106-239 SHIM XH9-0103-000 FOOT XB5-2300-609 SCREW, CT, M3X6 E11-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 544: Paper Pick-Up Drive Ass'y
FIGURE E20 PAPER PICK-UP DRIVE ASS'Y (SL3001) (J101) (J3003) E20-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 545 GEAR, 23T XD9-0134-000 RING, E XD9-0135-000 RING, E RF5-2512-000 GEAR, RATCHET XA9-0917-000 SCREW, M3X16 RG5-4117-000 GROUNDING CABLE J101, J3003 VS1-0842-003 CONNECTOR, 3P J101 E20-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 546 FIGURE E30 CASSETTE (500) E30-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 547 SUPPORT, COVER, LEFT RB2-2577-000 SUPPORT, COVER, RIGHT RF5-2571-000 HOLDER, BLOCK RS5-2994-000 SPRING, TENSION RB1-9382-000 ROD, SIZE RB1-9383-000 CLICK, SIZE RB1-9384-000 DIAL, SIZE E30-2 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 548 RB1-9374-000 STOPPER RS5-2981-000 SPRING, COMPRESSION RB1-9371-000 PLATE, LENGTH ADJUSTMENT RF5-2793-000 PLATE, SUPPORT, REAR RB1-8983-000 PLATE, REAR XD9-0134-000 RING, E RB1-8960-000 HOLDER, REAR E30-3 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 549 PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS & KEY NO. E90 - RF PCB ASS'Y LOCATION DIAGRAM RG5-4113-000 PAPER FEED DRIVER PCB ASS'Y E90-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 551: Hard Disk Drive
HARD DISK DRIVE HARD DISK DRIVE [ R96-5011 ] CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 553 KEY NO. W10 - RF HARD DISK DRIVE ASS'Y RG5-4723-000 HARD DISK DRIVE ASS'Y RG1-3872-000 HARD DISK INTERFACE CABLE XA9-0924-000 SCREW, W/WASHER, M3X8 W10-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 555: Token Ring Option Board
TOKEN RING OPTION BOARD TOKEN RING OPTION BOARD [ R96-5012 ] CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 557: Token Ring Option Board Ass'y
SERIAL NUMBER / REMARKS & KEY NO. V10 - RF TOKEN RING OPTION BOARD ASS'Y RH6-3864-000 TOKEN RING OPTION BOARD ASS'Y XA9-0836-000 SCREW, TP, M3X6 V10-1 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 559 3 1 0 - 1 1 4 R B 2 - 0 8 1 0 - 0 0 0 5 3 0 - 2 4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 560 1 0 3 - 1 2 R B 2 - 1 5 0 3 - 0 0 0 1 0 0 - 6 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 561 1 0 2 - 1 2 R G 5 - 3 1 9 8 - 0 0 0 1 7 0 - 3 8 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 562 R H 7 - 5 1 8 5 - 0 0 0 3 1 5 - 2 0 R S 5 - 2 7 5 6 - 0 0 0 1 6 0 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 563 1 0 3 - 1 1 X A 9 - 0 7 0 3 - 0 0 0 5 3 0 - 1 9 C CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 564 E 1 1 - 8 K X G 9 - 0 3 7 3 - 0 0 0 8 1 0 - 2 4 CANON CLBP-460PS REV.0 OCT. 1998 PRINTED IN JAPAN [ IMPRIME AU JAPON ] COPYRIGHT 1998 CANON INC.
Page 565 Prepared by Peripheral Products Quality Planning Div. Peripheral Products Technical Documentation Dept. CANON INC. Printed in Japan REVISION 0 [ OCT. 1998 ] 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501, Japan...
Page 566 The printing paper contains 70% waste paper. PRINTED IN JAPAN [ IMPRIME AU JAPON ] 1098AB0.90 CANON INC.

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Clbp-460ps

Canon CLBR 460ps Service Manual

Table of Contents

Chapter 2 Operation and Timing

Chapter 3 The Mechanical System

Chapter 4 Troubleshooting

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