CONTENTS Solahart Technology Here’s How It Works Operating Hints Facts You Should Know About Your Water Heater Maintenance Installation Instructions - All Models Installation Instructions – Closed Circuit Series Installation Instructions - Open Circuit Series Connection of Temperature Limiting Device...
33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 WORLD’S LEADING TECHNOLOGY Your Solahart is equipped with the latest technology in solar water heaters. The Closed Circuit Series feature collectors that contain a special heat transfer fluid called ‘Hartgard’ which acts to enhance the performance of your Solahart water heater.
Series uses a direct heating method that relies upon the same Thermosyphon Principle, but circulates potable water through the collectors. The Solahart collectors absorb solar energy. The low-iron content solar glass allows more radiation to pass through and be retained than other traditional float glass systems.
With a two panel, 300 litre Solahart hot water heater, on a clear winter day, the collectors can raise the tank temperature to approximately twice the daily maximum temperature. For example on a clear 15ºC day the tank temperature can reach approximately 30ºC.
Hot Hot Water! Your Solahart water heater will generate hot water quickly and efficiently. Under normal family use, it will operate between 60ºC and 70ºC. However, the temperature can exceed this and under certain circumstances may be as high as 95ºC.
Booster circuit fuse or circuit breaker is sound. Electric or gas meter speeds up when the booster switch is turned ON after being OFF. Contact your local Solahart dealer if all of the above have been checked and there is still no hot water. Six Monthly Service TEMPERATURE PRESSURE RELIEF VALVE This valve is near the top of the water heater and is essential for its safe operation.
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Water Quality - Is it Suitable for the Solahart Water Heater? Your Solahart heater is suitable for use with water with a total dissolved solid content less than 1,000 ppm and for which the total hardness does not exceed 200 ppm CaCO 3 . Water supplies having calcium hardness (CaCO 3 ), and an alkalinity in excess of 150 ppm should be treated by a softening process prior to use with this heater to prevent scaling and damage to the electric booster element.
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Discharges from the valve after this time could indicate the heater is not operating efficiently. Under these circumstances you must contact your nearest Solahart service centre immediately. Do not attempt to service the heater yourself. When operating in daylight the heat exchange circuit will be pressurised, and will contain a mixture of superheated water and steam.
Local codes in Australia require all electrical work to be performed by a qualified electrician. ALL INSTALLATIONS ARE TO BE IN ACCORDANCE WITH LOCAL ELECTRICAL CODES APPLICABLE IN YOUR AREA. The power rating and current requirement of your Solahart heater will be specified on the heater’s data plate, located on the cover to the electrical cavity.
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In other areas, an ECV is not required unless the water saturation index is greater than +0.4. However, an ECV may be needed in a corrosive water area where there are sufficient quantities of silica dissolved in the water. For this Solahart Water Heater an RMC H50 Cold Relief Valve (part no 45-1103) is used as the ECV.
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-29°F Solahart recommends using a 1 complete bottle of Hartgard in each system or a minimum concentration of 20% as this will cover most applications. If the system is to be installed in an area where the temperature falls below -34°C (-29°F),...
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Manually fed boosters such as stove coils, back boilers or coils in open fired grates are not permitted to be connected to Solahart heaters unless the storage cylinder is open vented. Such auxiliary energy sources must not be connected into the closed circuit.
33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 INSTALLATION INSTRUCTIONS - CLOSED CIRCUIT SERIES THE TANKS AND COLLECTORS ARE HEAVY. IMPROPER LIFTING TECHNIQUES COULD RESULT IN PERSONAL INJURY DURING INSTALLATION. IT IS THE INSTALLER’S RESPONSIBILITY TO USE ONLY APPROVED LIFTING AND SAFETY DEVICES AND TECHNIQUES WHEN LIFTING COLLECTORS AND TANKS ON ROOFS.
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In locations frequently subject to atmospheric temperature below -10ºC, hot and cold pipes and valves may freeze even when insulated. It is recommended that in these locations, the cold pipes and valves to the Solahart storage tank and the hot pipe from the tank should have electric heater tape under the insulation.
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33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 CLOSED CIRCUIT COMMISSIONING PROCEDURE – GENERAL Remove the Fill Plug from the Collector Fill Assembly. Remove PR6/PR200 Valve from the Tank. Connect a ½” hose to the Collector Fill Assembly and fill the Closed Circuit with water.
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33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 CAUTION: If more than 0.5 litres of fluid is spilled, repeat steps 1-5 Remove the PR6/PR200 Valve and siphon the entire contents of the Hartgard container into the Closed Circuit using the ½” hose.
33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 INSTALLATION INSTRUCTIONS – OPEN CIRCUIT SERIES THE TANKS AND COLLECTORS ARE HEAVY. IMPROPER LIFTING TECHNIQUES COULD RESULT IN PERSONAL INJURY DURING INSTALLATION. IT IS THE INSTALLER’S RESPONSIBILITY TO USE ONLY APPROVED LIFTING AND SAFETY DEVICES AND TECHNIQUES WHEN LIFTING COLLECTORS AND TANKS ON ROOFS.
33-1197 Solahart Owner’s Manual – Thermosyphon Systems - Revision C – Apr 07 INSTALLATIONS USING CONNECTION OF TEMPERATURE LIMITING DEVICES In the event of the collectors stagnating and generating steam, it is possible that high temperature water may by-pass the temperature limiting device.
33-1197 Solahart Owner’s Manual – Thermosyphon Systems – Revision C – Apr 07 INSTALLATION DIAGRAM MODELS 151J & 151KF For general (for ALL models) Installation Instructions, refer to Page 8. For Installation Instructions on Closed Circuit models, refer to Page 12.
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
33-1197 Solahart Owner’s Manual – Thermosyphon Systems – Revision C – Apr 07 INSTALLATION DIAGRAM MODELS 221J & 221KF For general (for ALL models) Installation Instructions, refer to Page 8. For Installation Instructions on Closed Circuit models, refer to Page 12.
33-1197 Solahart Owner’s Manual – Thermosyphon Systems – Revision C – Apr 07 INSTALLATION DIAGRAM MODELS 301J & 301KF For general (for ALL models) Installation Instructions, refer to Page 8. For Installation Instructions on Closed Circuit models, refer to Page 12.
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
PLEASE NOTE Solahart Open Circuit systems (L & L Free Heat) are not intended under any circumstances for use in a known frost area. An L or L Free Heat system installed in a known frost area does not carry any warranty. Solahart Closed Circuit Series...
33-1197 Solahart Owner’s Manual – Thermosyphon Systems – Revision C – Apr 07 Closed Circuit Systems Water Connections (All Potable water & drain lines are ½” BSP) Open Circuit Systems Water Connections (All Potable water & drain lines are ½” BSP)
CONDITIONS ALL MODELS The above is subject to an area within a 30 kilometre radius of the Solahart dealer from whom the unit was purchased. Customers outside this area will be subject to freight and travelling charges incurred by the Solahart dealer carrying out the work.
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If a Solahart unit Tank Serial No Date of manufacture Collector Serial No’s Comments Installer Certification – I certify this installation has been installed and tested in accordance with Solahart Industries Pty Ltd specifications Customer Signature: Installer Date White Copy: Head Office...
Western Australia 6106 PO Box 95 State Mail Centre Welshpool Western Australia 6986 Phone Int 61 8 9351 4600 Int 61 8 9351 4640 Email solahart@solahart.com.au Web site http://www.solahart.com.au Australian Offices New South Wales Victoria / Tasmania Phone 02 9684 9333 Phone...