Page 1: Table Of Contents
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Page 2: Introduction
Introduction The following warning may be required by California law: CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Page 3 INFORMATION ABOUT THIS GUIDE The information found in this guide was in effect at the time of printing. Ford may change the contents without notice and without incurring obligation. EMISSION WARRANTY The New Vehicle Limited Warranty includes Bumper to Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3L...
Page 4 Truck Body Builders Advisory Service 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 5 You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 7.3L Diesel engine equipped vehicles. Notice to owners of diesel-powered vehicles Read the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s...
Page 6 Introduction These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat Installation Child Seat Tether Warning Anchorage Brake System Anti-Lock Brake System Brake Fluid - Traction Control...
Page 7 Introduction Vehicle Symbol Glossary Interior Luggage Child Safety Door Compartment Release Lock/Unlock Symbol Panic Alarm Engine Oil Engine Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking, Flames, Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System...
Page 8: Instrumentation
Instrumentation Instrument cluster Speed control* (pg. 10) (pg. 50) Headlamp control (pg. 18) Turn signal and Driver air bag wiper/washer control (pg. 83) (pg. 54) *if equipped...
Page 9 Instrumentation Climate control system (pg. 19) Auxiliary power point (pg. 26) Gearshift (includes Audio system overdrive button) (pg. 27) (pg. 108)
Page 10 Instrumentation WARNING LIGHTS AND CHIMES 50 60 0 0 0 0 0 0 km/h 0 0 0 0 SERVICE BRAKE ENGINE SOON Brake system warning Momentarily illuminates when the ignition is turned to the ON position BRAKE to indicate a system check. Also illuminates if the parking brake is engaged.
Page 11 Instrumentation government emission standards. The OBD II system also assists the service technician in properly servicing your vehicle. The Service Engine Soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb. If it comes on after the engine is started, one of the engine’s emission control systems may be malfunctioning.
Page 12 Instrumentation Transmission control indicator light (TCIL) Illuminates when the Transmission Control Switch (TCS), refer to OVERDRIVE Overdrive control in the Controls and Features chapter, has been pushed turning the transmission overdrive function OFF. When the TCIL (the word OFF on the gear shift) light is on, the transmission does not operate in the overdrive mode, refer to the Driving chapter for transmission function and operation.
Page 13 Instrumentation Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on. If one or both of the indicators stay on continuously, check for a burned-out turn signal bulb. Refer to Bulbs in the Maintenance and care chapter. High beams Illuminates when the high beam headlamps are turned on.
Page 14 Instrumentation Supplemental restraint system (SRS) warning chime For information on the SRS warning chime, refer to the Seating and safety restraints chapter. Key-in-ignition warning chime/buzzer Sounds when the key is left in the ignition in the OFF/LOCK or ACC position and the driver’s door is opened. Headlamps on warning chime (if equipped) Sounds when the headlamps or parking lamps are on, the ignition is off (and the key is not in the ignition) and the driver’s door is opened.
Page 15 Instrumentation Fuel gauge Displays approximately how much fuel is in the fuel tank (when the key is in the ON position). The fuel gauge may vary slightly when the vehicle is in motion or after refueling. The ignition should be in the OFF position while the vehicle is being refueled.
Page 16 Instrumentation Engine oil pressure gauge This shows the engine oil pressure in the system. Sufficient pressure exists as long as the needle remains in the normal range (the area between the “L” and “H”). If the gauge indicates low pressure, stop the vehicle as soon as safely possible and switch off the engine immediately.
Page 17 Instrumentation Trip odometer Registers the kilometers (miles) of individual journeys. To reset, 50 60 depress the control. 0 0 0 0 0 0 km/h 0 0 0 0...
Page 18: Controls And Features
Controls and features HEADLAMP CONTROL • Pull the headlamp control toward you to the first position to turn on the parking lamps, tail lamps, license plate lamps and marker lamps. • Pull the headlamp control toward you to the outer position to turn on the headlamps (in addition to the previous lamps).
Page 19 Controls and features Flash to pass Pull toward you to activate and release to deactivate. PANEL DIMMER CONTROL To adjust the brightness of the instrument panel: • Rotate clockwise/counterclockwise when the headlamp control is in the parking lamp or low-beam position.
Page 20 Controls and features Temperature control knob Controls the temperature of the airflow inside the vehicle. On heater-only systems, the air cannot be cooled below the outside temperature. COOL WARM Mode selector control Controls the direction of the airflow to the inside of the vehicle. VENT •...
Page 21 Controls and features • Under snowy or dirty weather conditions, your vehicle’s climate control system should be left in the OFF position when the vehicle is parked. This allows the climate control system to be free from contamination of outside pollutants. •...
Page 22 Controls and features Fan speed control Controls the volume of air circulated in the vehicle. Temperature control knob Controls the temperature of the airflow inside the vehicle. WARM COOL Mode selector control Controls the direction of the airflow to the inside of the vehicle. VENT NORM The air conditioning compressor can operate in all modes except VENT...
Page 23 Controls and features • NORM A/C-Uses outside air to cool the vehicle. It is quieter than MAX A/C but not as economical. Airflow will be from the instrument panel registers. • VENT-Distributes outside air through the instrument panel registers. However, the air will not be cooled below the outside temperature because the air conditioning does not operate in this mode.
Page 24 Controls and features • Under normal weather conditions, your vehicle’s climate control system should be left in any position other than MAX A/C or OFF when the vehicle is parked. This allows the vehicle to “breathe” through the outside air inlet duct. •...
Page 25 Controls and features 4. Direct the outer panel vents towards to side windows To increase airflow to the outer panel vents, close the central panel vents. Auxiliary heater and air conditioner (if equipped) If your vehicle is equipped with a factory installed auxiliary unit, the main climate control panel will include separate controls for the...
Page 26 Controls and features • OFF-No air, cooled, ambient, or heated, is distributed through any vents • FLR-Distributes heated air through the floor vents of the rear compartment. • MIX-Distributes heated air through the floor vents of the rear compartment. • (Defrost)-Distributes heated air through the floor vents of the rear compartment.
Page 27 Controls and features USING YOUR AUDIO SYSTEM AM/FM Stereo (with 2 speakers) PUSH SEEK TONE TONE VOL TUNE AM/FM AM/FM Stereo (with 4 speakers and fade capability) PUSH SEEK TONE TONE VOL TUNE AM / FM STEREO AM/FM...
Page 28 Controls and features Volume/power control Press the control to turn the audio PUSH system on or off. Turn the control to raise or lower volume. PUSH If the volume is set above a certain level and the ignition is turned off, the volume will come back on at a “nominal”...
Page 29 Controls and features • Press to move to the next frequency up the band (whether or not a listenable station is located there). Hold for quick movement. Seek function The seek function control works in radio mode. Seek function in radio mode •...
Page 30 Controls and features Treble adjust The treble adjust control allows you PUSH to increase or decrease the audio system’s treble output. TONE Press the TONE control twice, then use the volume knob to adjust the desired level. Speaker balance adjust Speaker sound distribution can be PUSH adjusted between the right and left...
Page 31 Controls and features • to decrease hours and • to increase hours. SEEK SEEK TUNE TUNE To set the minute, press and hold the CLK control until CLOCK SET TONE appears in the display and press the TUNE control: • to decrease minutes and SEEK SEEK...
Page 32 Controls and features AM/FM stereo cassette VOL - PUSH ON BASS TREB FADE TAPE SEEK SIDE 1 - 2 SCAN TUNE Volume/power control Press the control to turn the audio VOL - PUSH ON system on or off. Turn the control to raise or lower volume.
Page 33 Controls and features AM/FM select The AM/FM select control works in radio and tape modes. AM/FM select in radio mode This control allows you to select AM or FM frequency bands. Press the AM control to select from AM selections, and press the FM control to select from FM1 or FM2 memory preset stations.
Page 34 Controls and features Scan function The scan function works in radio mode. SCAN Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the SCAN control again to stop the scan mode.
Page 35 Controls and features Treble adjust The treble adjust control allows you to increase or decrease the audio system’s treble output. TREB Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers. Speaker fade adjust Speaker sound can be adjusted between the front and rear speakers.
Page 36 Controls and features Automatic Music Search The Automatic Music Search feature allows you to quickly locate the beginning of the tape selection being played or to skip to the next selection. TAPE To activate the feature, momentarily depress the TAPE AMS button. Then, press either REW (for the beginning of the current selection) or FF (to advance to the next selection).
Page 37 Controls and features Dolby noise reduction Dolby noise reduction operates only in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) Dolby noise reduction. Dolby noise reduction is manufactured under license from Dolby Laboratories Licensing Corporation.
Page 38 Controls and features • to decrease minutes and SEEK SEEK • to increase minutes. TUNE TUNE The CLK control will allow you to switch between media display mode (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information.
Page 39 Controls and features Volume/power control Press the control to turn the audio VOL - PUSH ON system on or off. Audio power can also be turned on by pressing the AM/FM select control or the tape/CD select control. Audio power is turned off by using the volume/power control.
Page 40 Controls and features Tune adjust in radio mode • Press to move to the next SEEK SEEK frequency down the band (whether or not a listenable TUNE TUNE station is located there). Hold the control to move through the frequencies quickly. •...
Page 41 Controls and features Scan function The scan function works in radio, SCAN tape or CD mode. Scan function in radio mode Press the SCAN control to hear a brief sampling of all listenable stations on the frequency band. Press the control again to stop the scan mode. Scan function in tape mode Press the SCAN control to hear a short sampling of all selections on the tape.
Page 42 Controls and features Autoset memory preset Autoset allows you to set strong radio stations without losing your original manually set preset stations. This feature is helpful on trips when you travel between cities with different radio stations. Starting autoset memory preset 1.
Page 43 Controls and features Press the TREB control then press: • to decrease the treble output • to increase the treble output. Speaker balance adjust Speaker sound distribution can be FADE adjusted between the right and left speakers. Press the BAL control then press: •...
Page 44 Controls and features • To begin CD play (if CD(s) are loaded), press the CD control. TAPE The first track of the disc will begin playing. If returning from radio or tape mode, CD play will begin where it stopped last. With the dual media audio system, press the CD control to toggle between single CD and CD changer play (if equipped).
Page 45 Controls and features Press the EJ control to stop and eject a CD. Dolby noise reduction Dolby noise reduction operates in tape mode. Dolby noise reduction reduces the amount of hiss and static during tape playback. Press the control to activate (and deactivate) the Dolby noise reduction.
Page 46 Controls and features Setting the clock To set the hour, press and hold the CLK control and press SEEK: AUTO • to decrease hours and • to increase hours. SEEK SEEK TUNE TUNE To set the minute, press and hold the CLK control and press TUNE: AUTO •...
Page 47 Controls and features The CLK button will allow you to switch between media display mode AUTO (radio station, stereo information, etc.) and clock display mode (time). When in clock mode, the media information will display for 10 seconds, when the radio is turned on, and then revert to clock information.
Page 48 Controls and features Cleaning compact discs Inspect all discs for contamination before playing. If necessary, clean discs only with an approved CD cleaner and wipe the center out to the edge. Do not use circular motion. CD and CD player care •...
Page 49 Controls and features Radio reception factors Three factors can affect radio reception: • Distance/strength. The further an FM signal travels, the weaker it is. The listenable range of the average FM station is approximately 40 km (24 miles). This range can be affected by “signal modulation.” Signal modulation is a process radio stations use to increase their strength/volume relative to other stations.
Page 50: Roadside Emergencies
Controls and features HAZARD FLASHER For information on the hazard flasher control, refer to Hazard flasher in the Roadside emergencies chapter. TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal.
Page 51 Controls and features To turn speed control off • Press OFF or • Turn off the vehicle ignition. Once speed control is switched off, the previously programmed set speed will be erased. To set a speed • Press SET ACCEL. For speed control to operate, the speed control must be ON and the vehicle speed must be greater...
Page 52 Controls and features To set a higher set speed • Press and hold SET ACCEL. Release the control when the desired vehicle speed is reached • Press and release SET ACCEL to operate the Tap-Up function. Each press will increase the set speed by 1.6 km/h (1 mph) or •...
Page 53 Controls and features To disengage speed control • Depress the brake pedal. Disengaging the speed control will not erase the previously programmed set speed. Pressing OFF will erase the previously programmed set speed. To return to a previously set speed •...
Page 54 Controls and features TILT STEERING Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control. Never adjust the steering wheel when the vehicle is moving. WINDSHIELD WIPER/WASHER CONTROLS Rotate the windshield wiper control to the desired interval, low or high...
Page 55 Controls and features Push the control on the end of the stalk to activate washer. Push and hold for a longer wash cycle. The washer will automatically shut off after ten seconds of continuous use. OVERDRIVE CONTROL Activating overdrive (Overdrive) is the normal drive position for the best fuel economy. The overdrive function allows automatic upshifts and downshifts through all available gears.
Page 56 Controls and features OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according to your option package. Storage compartment (if equipped) Press the OPEN control to open the storage compartment. The door will open slightly and can be moved to full open.
Page 57 Controls and features • Place the provided height adaptors onto the back of the GARAGE control as needed. • Press the GARAGE control to activate the transmitter. Electronic compass/temperature display (if equipped) Outside air temperature The outside temperature display is contained in the overhead console.
Page 58 Controls and features Compass zone adjustment 1. Determine which magnetic zone you are in by referring to the zone map. 2. Turn the ignition to the ON position. 3. Press and hold the SELECT control until VAR appears in the display, then release.
Page 59 Controls and features Compass calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines: • Press and hold the SELECT control until CAL appears in the display (approximately eight seconds) and release. • Drive the vehicle slowly (less than 5 km/h [3 mph]) in circles until CAL indicator turns off in about 2–3 complete circles.
Page 60 Controls and features Front and rear courtesy/reading lamps Rotate the lens to illuminate the lamp. With the lens in the flat position, the courtesy lamp lights when: • any door is opened. • the headlamp control is rotated fully counterclockwise. POWER WINDOWS (IF EQUIPPED) Press and hold the rocker switches to open and close windows.
Page 61 Controls and features POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L to lock all doors. Memory lock If you lock your doors with the power lock switch or the remote transmitter while the sliding door is open, the door will automatically lock after it is closed.
Page 62 Controls and features 2. Move the control in the direction you wish to tilt the mirror. 3. Return to the center position to lock mirrors in place. Fold-away mirrors Pull the side mirrors in carefully when driving through a narrow space, like an automatic car wash.
Page 63 Controls and features If there is any potential remote keyless entry problem with your vehicle, ensure ALL key fobs (remote entry transmitters) are brought to the dealership, to aid in troubleshooting. Unlocking the doors Press this control to unlock the driver’s door.
Page 64 Controls and features Replacing the battery The transmitter is powered by one coin type three-volt lithium battery CR2032 or equivalent. Typical operating range will allow you to be up to 10 meters (33 feet) away from your vehicle. A decrease in operating range can be caused by: •...
Page 65 Controls and features Replacing lost transmitters Take all your vehicle’s transmitters to your dealer if service is required. If you purchase additional transmitters (up to four may be programmed into memory), perform the following procedure: To reprogram the transmitters yourself, place the key in the ignition and turn from 2 (LOCK) to 3 (OFF) and cycle between 3 (OFF) and 4(ON) eight times in rapid succession (within 10 seconds) ending in...
Page 66: Seating And Safety Restraints
Seating and safety restraints SEATING Adjusting the front manual seat Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to reduce the risk of injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 67 Seating and safety restraints Adjusting the front power seat (if equipped) Never adjust the driver’s seat or seatback when the vehicle is moving. Do not pile cargo higher than the seatbacks to avoid injuring people in a collision or sudden stop. Always drive and ride with your seatback upright and the lap belt snug and low across the hips.
Page 68 Seating and safety restraints Press the control to move the seat forward, backward, up or down. Using the manual lumbar support The lumbar support control is located on the inboard side of the driver’s seat. Turn the lumbar support control clockwise to increase firmness.
Page 69 Seating and safety restraints To make access to the 4th and 5th row seats easier, attach the 3rd and 4th row passenger side seat belts to the trim panel by using the snaps attached to the seat belt webbing and the trim panel. Rear bench seat To remove the seats: 1.
Page 70 Seating and safety restraints Stow the tongue end of the detachable anchor (2nd row only). 2. Pull the LH/RH seat latch handles, located under the seat, rearward to release the latch hook ends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from the rear strikers prior to lifting the front hooks out from the front strikers.
Page 71 Seating and safety restraints To install the seat: 1. Position the seat in the vehicle. 2. Align front hooks to front strikers, prior to lowering the rear hooks and aligning them with the rear strikers. 3. Engage the LH/RH latch rod hook ends in the front striker locking holes.
Page 72 Seating and safety restraints Stow the tongue end of the detachable anchor. 2. Pull the seat latch handle, then pull the seat toward the right side of the vehicle to disengage four pins from the floor mount. 3. Remove the seat. To install the seats: Check to see that the seat and seatback is latched securely in position.
Page 73 Seating and safety restraints 3. Pull the seat latch handle downward to lock the seat in position. 4. Make sure the safety belt is not twisted, then insert the seat belt tongue into detachable anchor until you hear a “click” and feel the latch engage.
Page 74 Seating and safety restraints Each seating position in your vehicle has a specific safety belt assembly which is made up of one buckle and one tongue that are designed to be used as a pair. 1) Use the shoulder belt on the outside shoulder only.
Page 75 Seating and safety restraints Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode, allowing free shoulder belt length adjustment to your movements and locking in response to vehicle movement. For example, if the driver brakes suddenly or turns a corner sharply, or the vehicle receives an impact of approximately 8 km/h (5 mph) or more, the combination safety belts will lock to help reduce forward movement of the driver and passengers.
Page 76 This indicates the safety belt is now in the automatic locking mode. How to disengage the automatic locking mode Ford recommends that all safety belt assemblies and attaching hardware should be inspected by a qualified technician after any collision. Safety belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted.
Page 77 Seating and safety restraints Safety belt pretensioner Your vehicle is equipped with safety belt pretensioners at the driver and front passenger seating positions. The safety belt pretensioner is a device which removes excess webbing from the safety belt system. The safety belt pretensioner uses the same crash sensor system as the front air bag supplemental restraint system (SRS).
Page 78 Seating and safety restraints Lap belts Adjusting the center lap belt The lap belt does not adjust automatically. The lap belt should fit snugly and as low as possible around the hips, not across the waist. Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from).
Page 79 Seating and safety restraints Safety belt warning light and indicator chime The seat belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. Conditions of operation If... Then... The driver’s safety belt is not The safety belt warning light buckled before the ignition switch illuminates and the warning chime...
Page 80 I’m not going far 3 of 4 fatal crashes occur within 25 miles of home. Belts are Ford designs its safety belts to enhance comfort. If uncomfortable you are uncomfortable - try different positions for the safety belt upper anchorage and seatback which should be as upright as possible;...
Page 81 Seating and safety restraints Do not sit on top of a buckled safety belt to avoid the Belt Minder chime. Sitting on the safety belt will increase the risk of injury in an accident. To disable (one-time) or deactivate the Belt Minder feature please follow the directions stated below.
Page 82 (if equipped), LATCH child seat tether anchors and lower anchors (if equipped), and attaching hardware, should be inspected after a collision. Ford recommends that all safety belt assemblies used in vehicles involved in a collision be replaced.
Page 83 This information will assist Ford in the servicing of your vehicle and may help Ford better understand real world collisions and further improve the safety of future vehicles.
Page 84 Do not attempt to service, repair, or modify the Air Bag Supplemental Restraint System or its fuses. See your Ford or Lincoln Mercury dealer. Modifications to the front end of the vehicle, including frame, bumper, front end body structure and tow hooks may effect the performance of the air bag sensors increasing the risk of injury.
Page 85 Seating and safety restraints Additional equipment may effect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment. Children and air bags For additional important safety information, read all information on safety restraints in this guide.
Page 86 Seating and safety restraints cause activation. Air bags are designed to inflate in frontal and near-frontal collisions, not rollover, side-impact, or rear-impacts unless the collision causes sufficient longitudinal deceleration. The air bags inflate and deflate rapidly upon activation. After air bag deployment, it is normal to notice a smoke-like, powdery residue or smell the burnt propellant.
Page 87 Seating and safety restraints Several air bag system components get hot after inflation. Do not touch them after inflation. If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision.
Page 88 Forward facing convertible safety seats can be used in the center of the three-passenger second row bench seat only if a top tether strap is used. Ford recommends placing forward-facing safety seats in the second row and using safety seats with top tether straps for added protection.
Page 89 To improve the fit of lap and shoulder belts on children who have outgrown child safety seats, Ford recommends use of a belt-positioning booster seat that is labelled as conforming to all applicable Federal motor vehicle safety standards. Belt-positioning booster seats raise the child and provide a shorter, firmer seating cushion that encourages safer seating posture and better fit of lap and shoulder belts on the child.
Page 90 (passenger side front and outboard rear seating positions) (if equipped). Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position which is capable of providing a tether anchorage. For more information on top tether straps, refer to Attaching safety seats with tether straps.
Page 91 Seating and safety restraints Installing child safety seats in combination lap and shoulder belt seating positions 1. Position the child safety seat in a seat with a combination lap and shoulder belt. An air bag can kill or injure a child in a child seat. If you must use a forward-facing child seat in the front seat, move seat all the way back.
Page 92 Seating and safety restraints 3. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat manufacturer’s instructions. Be sure the belt webbing is not twisted. 4. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) for that seating position until...
Page 93 Seating and safety restraints 7. Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat. 8. Allow the safety belt to retract to remove any slack in the belt.
Page 94 Seating and safety restraints Rear-facing child seats or infant carriers should never be placed in the front seats. Front passenger seating position The tether can be attached directly to the rear of the front seat. 1. Position the child safety seat on the front right-hand passenger seat.
Page 95 Seating and safety restraints 4. Clip the tether strap hook to the seat pedestal to the location shown. 5. Adjust the front right hand passenger seat to the full rearward position. 6. Refer to the instructions in this section under Installing child safety seats in combination lap and shoulder belt seating positions to secure the child safety seat.
Page 96 Seating and safety restraints 1. Position the child safety seat on the second row left hand or right hand bucket seat. 2. Route the child safety tether strap over the back of the left hand or right hand second row bucket seat as shown.
Page 97 Seating and safety restraints For third row or fourth row 3–Passenger bench seat, place the child safety seat on the center position. 2. Route the child safety tether strap over the back of 3–Passenger bench seat as shown. 3. Clip the tether strap hook to the tether bracket mounted under rear rail of seat cushion frame as shown.
Page 98: Starting
Starting PREPARING TO START YOUR VEHICLE Engine starting is controlled by the powertrain control system. This system meets all Canadian Interference-Causing Equipment standard requirements regulating the impulse electrical field strength of radio noise. When starting a fuel-injected engine, avoid pressing the accelerator before or during starting.
Page 99 Starting 3. Make sure the parking brake is set. 4. Make sure the gearshift is in P (Park). 5. Turn the key to 4 (ON) without turning the key to 5 (START). If there is difficulty in turning the key, firmly rotate the steering wheel left and right until the key turns freely.
Page 100 Starting STARTING THE ENGINE 1. Turn the key to 5 (START) without pressing the accelerator pedal and release as soon as the engine starts. The key will return to 4 (ON). 2. If the temperature is above –12°C (10°F) and the engine does not start within five seconds on the first try, turn the key to OFF, wait 10 seconds and try again.
Page 101 Starting Guarding against exhaust fumes Although odorless and colorless, carbon monoxide is present in exhaust fumes. Take precautions to avoid its dangerous effects. If you ever smell exhaust fumes of any kind inside your vehicle, have your dealer inspect and fix your vehicle immediately. Do not drive if you smell exhaust fumes.
Page 102: Driving
Driving BRAKES Your service brakes are self-adjusting. Refer to the scheduled maintenance guide for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
Page 103 Driving With the ABS light on, the anti-lock BRAKE brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with parking brake released. (If your brake warning lamp illuminates, have your vehicle serviced immediately.) Using ABS •...
Page 104 Driving The parking brake is not recommended to stop a moving vehicle. However, if the normal brakes fail, the parking brake can be used to stop your vehicle in an emergency. Since the parking brake applies only the rear brakes, the vehicle’s stopping distance will increase greatly and the handling of your vehicle will be adversely affected.
Page 105 Driving TRACTION-LOK AXLE (IF EQUIPPED) This axle provides added traction on slippery surfaces, particularly when one wheel is on a poor traction surface. Under normal conditions, the Traction-Lok axle functions like a standard rear axle. Extended use of other than the manufacturer’s specified size tires on a Traction-Lok rear axle could result in a permanent reduction in effectiveness.
Page 106 Driving Your vehicle has the capability to haul more cargo and people than most passenger cars. Depending upon the type and placement of the load, hauling people and cargo may raise the center of gravity of the vehicle. Use extra caution while becoming familiar with your vehicle. Know the capabilities and limitations of both you as a driver and your vehicle.
Page 107 Driving If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your dealer or a qualified service technician. Driving with a 4–speed automatic transmission Understanding gearshift positions To put your vehicle in gear, start the engine, depress the brake pedal, then move gearshift lever out of P (Park).
Page 108 Driving (Overdrive) The normal driving position for the best fuel economy. Transmission operates in gears one through four. (Overdrive) can be deactivated by pressing the transmission control OVERDRIVE switch (TCS) on the end of the gearshift lever. The transmission control indicator light (TCIL) (the word OFF) on the OVERDRIVE end of the gearshift lever will...
Page 109 Driving 1 (First) Use 1 (Low) to provide maximum engine braking on steep downgrades. Upshifts can be made by shifting to 2 (Second) or to (Overdrive). Selecting 1 (Low) at higher speeds causes the transmission to shift to a lower gear, and will shift to 1 (Low) after vehicle decelerates to the proper speed.
Page 110 Driving • GVWR (Gross Vehicle Weight Rating): Maximum total weight of the base vehicle, passengers, optional equipment and cargo. The GVWR is specific to each vehicle and is listed on the Safety Certification Label on the driver’s door pillar. • GAWR (Gross Axle Weight Rating): Carrying capacity for each axle system.
Page 111 Driving to the front of your vehicle, (potentially including weight added to the cab), the weight added should not exceed the front axle reserve capacity (FARC). Additional frontal weight may be added to the front axle reserve capacity provided you limit your payload in other ways (i.e. restrict the number of passengers or amount of cargo carried).
Page 112 Driving 2. Weigh your vehicle as you customarily operate the vehicle without cargo. To obtain correct weights, try taking your vehicle to a shipping company or an inspection station for trucks. 3. Subtract your loaded vehicle weight from the maximum GCWR on the following charts.
Page 113 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Trailer weight Maximum Engine axle GCWR - kg range - kg (lbs.) Frontal Area Of ratio (lbs.) (0-Maximum) Trailer - m Super Van E-250 4 763 4.2L 3.73 2 313 (5 100) 5.52 (60) (10 500) 5 897...
Page 114 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Trailer weight Maximum Engine axle GCWR - kg range - kg (lbs.) Frontal Area Of ratio (lbs.) (0-Maximum) Trailer - m E-150 8 passenger Wagon 4 536 4.2L 3.55 2 132 (4 700) 5.52 (60) (10 000) 5 216...
Page 115 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Trailer weight Maximum Engine axle GCWR - kg range - kg (lbs.) Frontal Area Of ratio (lbs.) (0-Maximum) Trailer - m Super E-350 15 passenger Wagon 5 443 5.4L 3.55 2 586 (5 700) 5.52 (60) (12 000) 5 897...
Page 116 Driving GCWR (Gross Combined Weight Rating)/Trailer Weights Rear Maximum Trailer weight Maximum Engine axle GCWR - kg range - kg (lbs.) Frontal Area Of ratio (lbs.) (0-Maximum) Trailer - m E-450 Stripped Chassis (dual rear wheel) 5 897 5.4L 4.10 1 361 (3 000) 5.52 (60) (13 000)
Page 117 Driving Preparing to tow Use the proper equipment for towing a trailer, and make sure it is properly attached to your vehicle. See your dealer or a reliable trailer dealer if you require assistance. Hitches Do not use or install hitches that clamp onto the bumper or to the axle. Underbody hitches are acceptable if installed properly.
Page 118 Driving If it is necessary to relocate the trailer hitch ball position, a frame-mounted trailer hitch must be installed. Driving while you tow When towing a trailer: • Ensure that you turn off your speed control. The speed control may shut off automatically when you are towing on long, steep grades.
Page 119 If a distance of 80 km (50 miles) or a speed of 56 km (35 mph) must be exceeded, the drive shaft will have to be removed. Ford recommends the driveshaft be removed/installed only by a qualified technician. See your local dealer for driveshaft removal/installation.
Page 120 Driving Improper removal/installation of the driveshaft can cause transmission fluid loss, damage to the driveshaft and internal transmission components. DRIVING THROUGH WATER Do not drive quickly through standing water, especially if the depth is unknown. Traction or brake capability may be limited and if the ignition system gets wet, your engine may stall.
Page 121: Roadside Emergencies
Roadside emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: • 24–hours, seven days a week •...
Page 122 Roadside emergencies If you need to arrange roadside assistance for yourself, Ford will reimburse a reasonable amount. To obtain reimbursement information in the United States: • Ford or Mercury vehicles customers call 1-800-241-3673 • Lincoln vehicle customers call 1–800–521–4140 To obtain reimbursement information in Canada, customers call 1–800–665–2006.
Page 123 Roadside emergencies The fuel pump shut-off switch is located in the passenger’s foot well, behind the kick panel, except for commercial stripped chassis vehicles. For commercial stripped chassis vehicles, the fuel pump shut-off switch is located on a bracket above the brake pedal.
Page 124 Roadside emergencies Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on the reset button.
Page 125 Roadside emergencies Standard fuse amperage rating and color COLOR Cartridge Fuse Mini Standard Maxi Fuse Link Maxi Rating Fuses Fuses Fuses Cartridge Fuses Grey Grey — — — Violet Violet — — — Pink Pink — — — — — —...
Page 126 Roadside emergencies The fuses are coded as follows. Fuse/Relay Fuse Amp Passenger Compartment Location Rating Fuse Panel Description 4WABS Module Brake Warning Lamp, Instrument Cluster, Warning Chime, 4WABS Relay, Warning Indicators, Low Vacuum Warning Switch (Diesel Only) Main Light Switch, RKE Module, Radio, Instrument Illumination, E Traveler VCP and video screen.
Page 127 Roadside emergencies Fuse/Relay Fuse Amp Passenger Compartment Location Rating Fuse Panel Description Brake Shift Interlock, Speed Control, DRL Module Multi-Function Switch, Turn Signals Radio Capacitor(s), Ignition Coil, PCM Diode, PCM Power Relay, Fuel Heater (Diesel Only), Glow Plug Relay (Diesel Only) Wiper Control Module, Windshield Wiper Motor...
Page 128 Roadside emergencies Fuse/Relay Fuse Amp Passenger Compartment Location Rating Fuse Panel Description Radio Power Plug — Not Used Headlamps (High Beam Indicator), DRL10A Right Headlamp (Low Beam), DRL Power Mirrors E Traveler Power Point #2 Transmission Range (TR) Sensor RKE Module (Cluster, A/C, Illumination, Radio), Steering Column Assembly Power Plug...
Page 129 Roadside emergencies Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs. If the battery has been disconnected and reconnected, refer to the Battery section of the Maintenance and care chapter. The high-current fuses are coded as follows. Fuse/Relay Fuse Amp Power Distribution Box Description...
Page 130 Roadside emergencies Fuse/Relay Fuse Amp Power Distribution Box Description Location Rating 30A** PCM Power Relay, Engine Compartment Fuse 4 60A** Auxiliary Battery Relay, Engine Compartment Fuses 14, 22 30A** IDM Relay (Diesel Only) 60A** Engine Compartment Fuses 25, 27 50A** Blower Motor Relay (Blower Motor) 30A** Trailer Running Lamps Relay, Trailer...
Page 131 Roadside emergencies Fuse/Relay Fuse Amp Power Distribution Box Description Location Rating — IDM Relay (Diesel Only), A/C Clutch Relay (4.2L Only) — PCM Relay — Blower Motor Relay — Horn Relay — Fuel Pump Relay * Mini Fuses ** Maxi Fuses Relays Relays are located in the power distribution box and should be replaced by qualified technicians.
Page 132 Roadside emergencies 3. Remove the jack handle from the right side compartment and insert the tip of the jack handle through the access hole and into the tube. 4. Turn the jack handle counterclockwise until the cable is slack and the tire can be slid rearward from under the vehicle.
Page 133 Roadside emergencies Tire change procedure Preparing to change the tire To prevent the vehicle from moving when you change a tire, be sure the parking brake is set, then block (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed.
Page 134 Roadside emergencies 6. Remove the spare tire and jack from the storage location. 7. Use the tapered end of the lug nut wrench to unscrew wheel ornaments attached by retaining screws. Remove any wheel trim. Insert the tapered end of the lug nut wrench behind wheel covers or hubcaps and twist off.
Page 135 Roadside emergencies • Never use the front or rear differential as a jacking point. Rear axle jacking points: • All models except E-Super Duty • E-Super Duty...
Page 136 Roadside emergencies Front axle jacking points: • All models Place the jack under the pin on the front surface of the front axle. Do not place the jack under or on the steering linkage. 3. Turn the jack handle clockwise until the wheel is completely off the ground.
Page 137 Wheel Lug nut Torque* Lb-ft E-150 1/2-20 E-250, E-350 and 9/16-18 E-Super Duty * Torque specifications are for nut and bolt threads free of dirt and rust. Do not use oil or grease on threads. Use only Ford recommended replacement fasteners.
Page 138 Roadside emergencies JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames, sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Do not push start your vehicle. You could damage the catalytic converter.
Page 139 Roadside emergencies Connecting the jumper cables 1. Connect the positive (+) booster cable to the positive (+) terminal of the discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery.
Page 140 Roadside emergencies 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 4. Make the final connection of the negative (-) cable to an exposed metal part of the stalled vehicle’s engine, away from the battery and the carburetor/fuel injection system.
Page 141 Roadside emergencies Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables.
Page 142 Roadside emergencies 3. Remove the jumper cable from the positive (+) terminal of the booster vehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of the disabled vehicle’s battery. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
Page 143 If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company provides a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 144: Maintenance And Care
Maintenance and care SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easy location. • We provide a scheduled maintenance guide which makes tracking routine service easy. If your vehicle requires professional service, your dealership can provide the necessary parts and service.
Page 145 Maintenance and care Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hood release handle located under the bottom left corner of the instrument panel.
Page 146 Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap (except 4.2L V6 engine) 3.
Page 147 Maintenance and care 1. Make sure the vehicle is on level ground. 2. Turn the engine off and wait a few minutes for the oil to drain into the oil pan. 3. Set the parking brake and ensure the gearshift is securely latched in P (Park).
Page 148 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). Use Motorcraft or an equivalent oil meeting Ford specification WSS-M2C153–H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 149 Change your engine oil and filter according to the appropriate schedule listed in the scheduled maintenance guide. Ford production and aftermarket (Motorcraft) oil filters are designed for added engine protection and long life. If a replacement oil filter is used that does not meet Ford material and design specifications, start-up engine noises or knock may be experienced.
Page 150 MAX. Do not fill above this line. 4. Use only a DOT 3 brake fluid certified to meet Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 151 In very cold weather, do not fill the reservoir all the way. Only use a washer fluid that meets Ford specifications. Refer to Lubricant specifications in the Capacities and specifications chapter. State or local regulations on volatile organic compounds may restrict the use of methanol, a common windshield washer antifreeze additive.
Page 152 Maintenance and care • enables calibrated gages to function properly. When the engine is cold, check the level of the engine coolant in the reservoir. COLD FILL LEVEL • The engine coolant should be at the “cold fill level” or within the “cold fill range”...
Page 153 The cooling system in your vehicle is filled with green-colored Motorcraft Premium Engine Coolant meeting Ford Specification ESE-M97B44–A. To determine your vehicle’s coolant type (color), check your coolant reservoir. To maintain the integrity of the coolant and the cooling system and maintain the warranty on the cooling system: •...
Page 154 • Do not mix with recycled coolant unless from a Ford-approved recycling process (see Use of Recycled Engine Coolant section. For vehicles with overflow coolant systems with a non-pressurized cap on the coolant recovery system, add coolant to the coolant recovery reservoir when the engine is cool.
Page 155 Operating an engine with a low level of coolant can result in engine overheating and possible engine damage. Recycled engine coolant Ford Motor Company recommends the use of a recycled engine coolant produced by Ford-approved processes in vehicles originally equipped with Motorcraft Premium Engine Coolant (green-colored). However, not all coolant recycling processes produce coolant that meets Ford specification ESE-M97B44–A.
Page 156 Maintenance and care If you drive in extremely hot climates, it is still necessary to maintain the coolant concentration at 50/50 coolant and water. Do not allow the coolant concentration to fall below 40% coolant. At a concentration less than 40%, the corrosion protection to your engine and cooling components may be compromised and permanent damage may result.
Page 157 Maintenance and care capable of completely shutting down automatically to prevent engine damage, therefore: 1. Pull off the road as soon as safely possible and turn off the engine. 2. Arrange for the vehicle to be taken to a service facility. 3.
Page 158 Maintenance and care Check the fluid level when it is at ambient temperature, 20° – 80° F (-7° – 25° C): 1. Check the fluid level on the dipstick. It should be between the arrows in the FULL COLD range. Do not add fluid if the level is within this range.
Page 159 Maintenance and care 3. With the parking brake engaged and your foot on the brake pedal, start the engine and move the gearshift lever through all of the gear ranges. Allow sufficient time for each gear to engage. 4. Latch the gearshift lever in P (Park) and leave the engine running. 5.
Page 160 Maintenance and care High fluid level Fluid levels above the safe range may result in transmission failure. An overfill condition of transmission fluid may cause shift and/or engagement concerns and/or possible damage. High fluid levels can be caused by an overheating condition. Adjusting automatic transmission fluid levels Before adding any fluid, make sure the correct type is used.
Page 161 Maintenance and care BATTERY Your vehicle is equipped with a Motorcraft maintenance-free battery which normally does not require additional water during its life of service. However, for severe usage or in high temperature climates, check the battery electrolyte level. Refer to the scheduled maintenance guide for the service interval schedules.
Page 162 Maintenance and care Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation.
Page 163 Maintenance and care 6. With your foot on the brake pedal and with the A/C on, put the vehicle in D (Drive) and allow the engine to idle for at least one minute. 7. Drive the vehicle to complete the relearning process. •...
Page 164 Maintenance and care Gasoline engines Disconnect: 1. Disconnect the primary battery ground cable. 2. Disconnect the auxiliary battery frame ground. • Remove the ground bolt. • Pull the cable away from the frame and make sure that the cable does not contact the frame. Connect: 1.
Page 165 Maintenance and care 2. Reconnect the primary battery ground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection. Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positive cable from the primary battery terminal.
Page 166 Maintenance and care 3. Disconnect the primary battery ground cable. 4. Disconnect the primary battery positive cable. Connect: Secondary positive cable remains energized after disconnection. make sure the tool does not contact any ground surface. 1. Reconnect the primary battery positive cable.
Page 167 Maintenance and care Checking the wiper blades If the wiper blades do not wipe properly, clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent. Rinse thoroughly with clean water. To avoid damaging the blades, do not use fuel, kerosene, paint thinner or other solvents.
Page 168 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 169 Maintenance and care The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible tire failure. SERVICING YOUR TIRES Checking the tire pressure •...
Page 170 Maintenance and care • Four tire rotation • Five tire rotation Replacing the tires Replace the tires when the wear band is visible through the tire treads.
Page 171 Make sure that all replacement tires are of the same size, type, load-carrying capacity and tread design (e.g., “All Terrain”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or larger size tires.
Page 172 Maintenance and care • Drive cautiously. If you hear the chains rub or bang against your vehicle, stop and re-tighten the chains. If this does not work, remove the chains to prevent damage to your vehicle. • If possible, avoid fully loading your vehicle. •...
Page 173 Maintenance and care Observe the following guidelines when handling automotive fuel: • Extinguish all smoking materials and any open flames before fueling your vehicle. • Always turn off the vehicle before fueling. • Automotive fuels can be harmful or fatal if swallowed. Fuel such as gasoline is highly toxic and if swallowed can cause death or permanent injury.
Page 174 Maintenance and care The flow of fuel through a fuel pump nozzle can produce static electricity, which can cause a fire if fuel is pumped into an ungrounded fuel container. Use the following guidelines to avoid static build-up when filling an ungrounded fuel container: •...
Page 175 Auto Makers’ Choice logo. Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components.
Page 176 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 177 Maintenance and care ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, the driver. You must gather information as accurately and consistently as possible. Fuel expense, frequency of fillups or fuel gauge readings are NOT accurate as a measure of fuel economy.
Page 178 Maintenance and care Calculating fuel economy 1. Fill the fuel tank completely and record the initial odometer reading (in kilometers or miles). 2. Each time you fill the tank, record the amount of fuel added (in liters or gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and record the current odometer reading.
Page 179 Maintenance and care • Using the air conditioner or defroster may reduce fuel economy. • You may want to turn off the speed control in hilly terrain if unnecessary shifting between third and fourth gear occurs. Unnecessary shifting of this type could result in reduced fuel economy.
Page 180 If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 181 Maintenance and care Illumination of the “Service Engine Soon” light, charging system warning light or the temperature warning light, fluid leaks, strange odors, smoke or loss of engine power, could indicate that the emission control system is not working properly. Exhaust leaks may result in entry of harmful and potentially lethal fumes into the passenger compartment.
Page 182 Maintenance and care BULBS Replacing exterior bulbs Check the operation of the following lamps frequently: • Headlamps • Tail lamps • Brakelamps • High-mount brakelamp • Turn signals • Backup lamps • License plate lamp Do not remove lamp bulbs unless they will be replaced immediately. If a bulb is removed for an extended period of time, contaminants may enter the lamp housings and affect performance.
Page 183 Maintenance and care 6. Remove the bulb retaining ring by rotating it counterclockwise (when viewed from the rear) to free it from the bulb socket, and slide the ring off the plastic base. Keep the ring to retain the new bulb. 7.
Page 184 Maintenance and care 3. Remove the two headlamp screws and bezel from the headlamp housing. 4. Remove the four headlamp bulb retaining screws. 5. Disconnect the electrical connector from the bulb. 6. Remove the headlamp. To install the new bulb, follow the removal procedures in reverse order. Replacing front parking lamp/turn signal bulbs 1.
Page 185 Maintenance and care Replacing high-mount brakelamp bulbs The interior cargo lamp (if equipped) will have to be removed from under the high-mount brakelamp assembly located inside the vehicle. To change the high-mount brakelamp bulbs: 1. Remove the two screws from the high-mount brakelamp assembly.
Page 186 Maintenance and care Replacing tail lamp/turn/backup lamp bulbs The tail lamp/turn/backup lamp bulbs are located the tail lamp assembly, one just below the other. Follow the same steps to replace either bulb: 1. Remove the four screws and the lamp assembly from vehicle. 2.
Page 187: Customer Assistance
If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. CLEANING AND CARING FOR YOUR VEHICLE Refer to the Customer Assistance chapter for a list of Ford-approved cleaners, polishes and waxes. Washing your vehicle Wash your vehicle regularly with cold or lukewarm water.
Page 188 Ultra Touch Prep and Finishing Kit (#F7AZ-19K507–BA), Lacquer Touch-up Paint (#ALBZ-19500–XXXXA), or Exterior Acrylic Spray Lacquer (#ALAZ-19500–XXXXA) from the Ford Car Care Chemicals line. Please note that the part numbers (shown as XXXX above) will vary with your vehicle’s specific coloring. Observe the application instructions on...
Page 189 Maintenance and care Remove particles such as bird droppings, tree sap, insect remains, tar spots, road salt and industrial fallout immediately. Cleaning the wheels Wash with the same detergent as the body of your vehicle. Do not use acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong detergents.
Page 190 Cleaning the exterior lamps Wash with the same detergent as the exterior of your vehicle. If necessary, use a tar remover such as Ford Extra Strength Tar and Road Oil Remover (B7A-19520–AA). To avoid scratching the lamps, do not use a dry paper towel, chemical solvents or abrasive cleaners.
Page 191 Maintenance and care Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system. Cleaning the instrument cluster lens Clean with a damp cloth, then dry with a dry cloth. Do not use household or glass cleaners as these may damage the lens.
Page 192: Capacities And Specifications
Capacities and specifications MOTORCRAFT PART NUMBERS Component* 4.2L V6 4.6L V8 5.4L V8 6.8L V10 engine engine engine engine Air filter FA-1634 FA-1634 FA-1634 FA-1634 element Battery BXT-59 BXT-59 BXT-59 BXT-65-650 (standard) Battery BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750 (optional) Battery BH-65DC BH-65DC BH-65DC BH-65DC...
Page 193 Capacities and specifications REFILL CAPACITIES Fluid Ford Part Application Capacity Name Brake fluid High Fill to line on Performance reservoir DOT 3 Motor Vehicle Brake Fluid Engine Motorcraft SAE 5.7L oil-gasoline 5W-20 Super (6.0 quarts) engine (includes Premium Motor filter change) Engine oil-diesel Refer to the 7.3L Power Stroke Direct Injection...
Page 194 Capacities and specifications Fluid Ford Part Application Capacity Name Power steering Motorcraft Keep in FULL fluid MERCON ATF range on dispstick Rear axle Refer to Ford 8.8/9.75 2.6-2.7L Footnote 4 inch (5.5-5.8 pints) conventional and Traction-Lok Dana 9.75 inch 3.0L (M60-IU) (6.3 pints)
Page 195 (4.2 quarts) Washer Concentrate Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter. If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life.
Page 196 The amount of transmission fluid and fluid level should be set by the indication on the dipstick’s normal operating range. LUBRICANT SPECIFICATIONS Item Ford part Ford part Ford name number...
Page 197 Capacities and specifications Item Ford part Ford part Ford name number specification Engine Motorcraft SAE XO-5W20-QSP WSS-M2C153-H oil-gasoline 5W-20 Super with API engine Premium Motor Certification Mark Engine oil-diesel Refer to the 7.3 Liter Power Stroke Direct engine Injection Turbo Diesel Owner’s Guide Supplement.
Page 198 Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Ford Traction-Lok rear axles. Add 237 ml (6 oz.) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Traction-Lok rear axles.
Page 199 Capacities and specifications ENGINE DATA 4.2L V6 4.6L V8 5.4L V8 6.8L V10 Engine* engine engine engine engine Cubic inches 256 Required 87 octane 87 octane 87 octane 87 octane fuel 1-4-2-5-3-6 1-3-7-2- 1-3-7-2- 1-6-5-10-2- Firing order 6-5-4-8 6-5-4-8 7-3-8-4-9 1.3-1.4 mm 1.3-1.4 mm 1.3-1.4 mm...
Page 200 Capacities and specifications...
Page 201 Refer to Body Builder for specifications. length VEHICLE IDENTIFICATION NUMBER Complete Ford built vehicles The vehicle identification number is attached to your vehicle in the following places: • On the metal tag attached to the top of the instrument panel on the...
Page 202 Capacities and specifications • On the certification label. This label is required by the National Highway Traffic Safety Administration and is made of special material. If it is tampered with, it will be destroyed or a destruction pattern will appear. Certification label for incomplete vehicles On completed derivations of incomplete vehicles, the certification label is affixed at a location determined by a subsequent stage manufacturer of...
Page 203: Customer Assistance
5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Please contact your dealer for further information. Since this information is subject to...
Page 204 Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 205 P.O. Box 2000 Oakville, Ontario L6J 5E4 1-800-565-3673 (FORD) In order to help you service your Ford or Lincoln Mercury vehicle, please have the following information available when contacting a Customer Relationship Center: • Your telephone number (home and business) •...
Page 206 THE DISPUTE SETTLEMENT BOARD (U.S. only) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes • available free to owners and lessees of qualifying Ford Motor Company vehicles The Dispute Settlement Board may not be available in all states. Ford...
Page 207 • the file number assigned to your application • the toll-free phone number of the DSB’s independent administrator Your dealership and a Ford Motor Company representative will then be asked to submit statements. To properly review your case, the Board needs the following information: •...
Page 208 Customer assistance • a brief summary of the action taken by the dealer(s) and Ford Motor Company • the names (if known) of all the people you contacted at the dealership(s) • a description of the action you expect to resolve your concern You will receive a letter of explanation if your application does not qualify for Board review.
Page 209 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 210 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 211 Customer assistance Ford Deluxe Leather and Vinyl Cleaner (not available in Canada) Motorcraft Vinyl Cleaner (Canada only) Ford Extra Strength Tar and Road Oil Remover* (not available in Canada) Ford Extra Strength Upholstery Cleaner (not available in Canada) Ford Metal Surface Cleaner...
Page 212 Customer assistance Comfort and convenience Air conditioner Engine block heaters Tire step Travel equipment Auto head lamps with DRL Bicycle rack Canoe/kayak rack Cell phone holder Console (Engine cover) Daytime running lights (DRL) Hard-sided roof luggage rack Heavy-duty battery Hitch mount bicycle carrier Inside mirror, electrochromic with compass (with and without temperature display) Luggage basket...
Page 213 (Citizens band [CB] transceivers, garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle’s operation.) • Ford cannot assume responsibility for any adverse effects or damage that may result from the use of such equipment.
Page 214 Obtaining a French owner’s guide French Owner’s Guides can be obtained from your dealer or by writing to Ford Motor Company of Canada, Limited, Service Publications, P.O. Box 1580, Station B, Mississauga, Ontario L4Y 4G3.
Page 215: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (202–366–0123 in the Washington D.C.
Page 216: Index
Index disconnecting ......163 jumping a disabled battery ..138 Air bag supplemental maintenance-free ....161 restraint system ......83 replacement, specifications ...192 and child safety seats ....85 servicing ........161 description ........83 voltage gauge ......16 disposal ........87 Belt minder .........79 driver air bag ......85 Brakes ........102 indicator light .....12, 87 anti-lock ......102–103...
Page 217 ....196, 199 Emergencies, roadside Cruise control jump-starting ......138 (see Speed control) ....50 Emission control system ..180 Customer Assistance ....121 Ford accessories Engine ........199 for your vehicle ......210 check engine/ Ford Extended service engine soon light ..10 Service Plan ......203 cleaning ........189...
Page 218 Index recommendations ....148 Gauges .........14 refill capacities ......193 battery voltage gauge ....16 specifications ....196, 199 engine coolant temperature gauge ....15 Exhaust fumes ......101 engine oil pressure gauge ..16 fuel gauge ........15 odometer ........16 speedometer ......14 Fail safe cooling ......156 trip odometer ......17 Fluid capacities ......193 GAWR Four-Wheel Drive vehicles...
Page 219 Index Hood ..........145 Lane change indicator (see Turn signal) ......50 Lights, warning and indicator ..10 air bag ........12 Ignition .........49, 199 anti-lock brakes (ABS) ..10, 102 Infant seats (see Safety seats) ..89 brake ..........10 charging system ......12 Inspection/maintenance check coolant ......13 (I/M) testing ......181 engine oil pressure ....13 Instrument panel...
Page 220 Index for children ......87–88 lap belt ........78 Panic alarm feature, remote warning light entry system ........63 and chime ......12–13, 79 Parking brake ......103 Safety seats for children ....89 Parts (see Motorcraft parts) ..192 Seat belts (see Safety restraints) ....73 Power distribution box (see Fuses) .......128 Seats ..........66 child safety seats ......89...
Page 221 Index trailer towing ......112 Ventilating your vehicle ...101 wrecker ........143 Traction-lok rear axle ....105 Transmission ......106 Warning chimes .....13–14 fluid, checking and adding Warning lights (see Lights) ..10 (automatic) ......158 fluid, refill capacities ....193 Washer fluid ......151 lubricant specifications ..196, 199 Water, Driving through .....120 Transmission Windows...
Page 223: Filling Station Information
Windshield washer fluid 4.0L (4.2 quarts). Use Ultra-Clear Windshield Washer Concentrate. Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford Extended Life Engine Coolant (orange in color). Refer to Adding engine coolant, in the Maintenance and Care chapter.
Page 224 Filling station information Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are indicated on the dipstick or on the dipstick handle. Check the container to verify the fluid being added is of the correct type. Refer to your scheduled maintenance guide to determine the correct service interval.

Ford 2001 Econoline Owner's Manual

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