Honda Civic Service Manual page 443

5. Support 4th gear (A) on steel blocks, then use a
press and an attachment (B) to press the
countershaft (C) out ofthe 5th gear.
6 . Support 2nd gear (A) on steel blocks, then use a
Dress and an attachment {B} to press the
countershaft (C) out of the 3rd gear.
Cou ntershaft lnspection
1. Inspect the gear surface and bearing surface for
w e a r a n d d a m a g e , t h e n m e a s u r e t h e c o u n t e r s h a f t
at points A, B, and C. lf any part of the countershaft
is less than the service limit, replace it with a new
o n e .
Standard:
A Ballbearing surface ltransmission housing sidel:
3 0 . 0 2 0 - 3 0 . 0 3 3 m m { 1 . 1 8 1 9 1 . 1 8 2 4 i n . )
B Distance collar surface;
39.937- 39.950 mm 11.5723 1.572A in.l
C Needle bearing surface (clutch housing side):
3 5 . 0 0 0 3 5 . 0 1 5 m m { r . 3 7 8 0 - 1 . 3 7 8 5 i n . )
Service Limit:
A : 2 9 . 9 7 m m { 1 . 1 8 0 i n . )
B: 39.88 mm {1.570 in.l
C: 34.95 mm {1.376 in.)
lnspect the runout by supporting both ends of lhe
countershaft. Rotate the countershaft two complete
revolutions when measuring the runout. lf the
runout exceeds the service Iimit, replace the
countershaft with a new one.
Standard:
0.02 mm (0.001 in.) max.
Service Limit:
0.05 mm (0.002 in.)
2 .
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