Honda Nighthawk CB 750 1991 Service Manual page 127

Front
WheelISuspensionlSteering
NOTE
Always replace the oil seal with a new one.
Coat the new oil seal with the recommended fork oil and install it with the mark facing up.
After assembling the fork legs, install each fork leg into the lower fork bridge first, then torque the fork cap.
Requisite Service
Fork disassembly (page 10-8)
-
Fork installation (page 10-6)
Procedure
specified amount of fork fluid (page 1-1 1) into the fork
tube.
(1 4) Fork
spring 1
Wipe all oil off the spring thoroughly using a clean lint free
cloth and install with tightly Wound coil end facing down.
(1 5) Spring seat 1
(16) Spacer 1
(1 7) O-ring
1 Apply oil to the new O-ring.
(18) Fork cap
1 CAUTION
-
Be careful not to cross-thread
the
fork cap.
Screw i n the cap, but do not tighten yet.
(1 9)
Fork cap
1
Q'W
1
1
1
1
1
1
1
1
1
1
1
1
1
(1
)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(1 1
)
(1 2)
(1 3)
Remarks
Replace with a new one
if
it
was removed from the piston.
Insert into the fork tube.
Insert onto the piston.
Replace with a new one if
it
was removed from the fork
tube.
If the socket bolt turns with the fork piston, temporarily
install the fork spring, spacer and fork cap, then tighten the
socket bolt.
-
Wrap vinyl or plastic tape around the fork tube top
end to avoid damaging the oil seal during installation.
Use fork seal driver (07947-KA50100) and attachment
(07947-KF00100) for fork seal installation.
After installing, compress the fork tube fully and pour the
Rebound spring
Fork piston ring
Fork piston assembly
Oil lock piece
Fork tube bushing
Fork tube
Sealing washer
Fork socket bolt
Slider bushing
Back up ring
Oil seal
Stopper ring
Dust seal