10.
Front Wheel/Suspension/Steering
Service Information
10-1
Fork Removalllnstallation
10-6
Troubleshooting
10-1
Fork Disassembly
10-8
Handlebar Removalllnstallation
10-2
Fork Assembly
10-1 0
Front Wheel Removalllnstallation
10-4
Steering Stem Removalllnstallation
10-1
2
Front Wheel DisassemblylAssembly
10-5
Service
lnformation
Brake dust
may contain
asbestos
fibers.
Never
use
an
air
hose
or
dry
brush
to
clean
brake
assemblies.
Use
an
OSHA-approved
vacuum
cleaner
or
alternate
method
approved
by OSHA,
designed
to
minimize
the
hazard
caused
by
airborne
asbestos
fibers.
Keep grease off of brake disc and pads.
CAUTION
A
contaminated
brake
disc
or
pad
reduces
stopping power.
Discard
contaminated
pads
and
clean
a
contaminated
disc
with
a
high
quality
brake
degreasing
agent.
.
Refer
to
section
12
for
brake
system
information.
.
Refer
to
section
16
for
light.
meter
and
switch
information.
.
Tubeless
tire
removal,
repair,
and
remounting
procedures
are
covered
in
section
16
of the
Common Service
Manual.
.
When
servicing
the
front
wheel.
fork
or
steering
stem,
support
the
motorcycle securely
with
a
jack
or
other
support.
Do
not
use
the oil filter
as
a
jack
point.
Troubleshooting
Hard
Steering
.
Steering
head
bearing
adjustment
nut
too
tight
Faulty
steering
head
bearings
lnsufficient
tire
pressure
.
Faulty
tire
Steers
To
One
Side
Or
Does
Not Track
Straight
.
Bent
fork
-
Bent
front
axle
Wheel
installed
incorrectly
-
Faulty
steering
head
bearings
-
Bent
frame
Worn
wheel
bearing
.
Worn
swingarrn
pivot
components
Front
Wheel
Wobbling
.
Bent
rim
.
Worn
front
wheel
bearings
.
Faulty
tire
-
Unbalanced
tire
and wheel
Wheel Turns Hard
.
Faulty wheel bearing
Faulty speedometer geal
.
Bent front axle
Soft Suspension
.
lnsufficient fluid in fork
-
Weak springs
.
Low fluid level in fork
.
Low tire pressure
Hard Suspension
-
Incorrect fluid weight
Bent fork tubes
Clogged fluid passage
High tire pressure
Front Suspension Noisy
lnsufficient fluid in fork
Loose fork fasteners
Lack of grease in speedometer gear