Slant/Fin INTREPID Installation And Operating Instructions Manual

Oil-fired water and steam boilers/no. 2 oil

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INTREPID
OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Steam Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Tankless Heater . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . . . .9
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . . . .9
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . .9-10
Blowing Off a Steam Boiler . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning and Filling New Steam Boiler . . . . . . . . . . . . . . .10
Low Water Cut-off Check-out . . . . . . . . . . . . . . . . . . . . . . .11
Pressure Control Check-out . . . . . . . . . . . . . . . . . . . . . . . .11
Replacement of Steam Boiler . . . . . . . . . . . . . . . . . . . . . . .11
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,13,14
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
C & D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE BOILER
FOR REFERENCE.
Heating Contractor
Address
Phone Number
IMPORTANT: The installation of this equipment must conform
to the requirements of the authority having jurisdiction or, in
the absence of such requirements, to the Installation of Oil
Burning Equipment, CSA B139. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Manual. Where there is any difference, the more
stringent requirement shall govern.
Do not use gasoline crankcase drainings or any oil contain-
ing gasoline.
Never burn garbage or paper in this unit, and never leave
combustible material around it.
IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by
the authorities having jurisdiction over the installation.
Boiler Model Number
Boiler Serial Number
Installation Date
Printed in Canada 0906
Part No. 43-2764
Publication No. TR-40
Revision E

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Summary of Contents for Slant/Fin INTREPID

  • Page 1: Table Of Contents

    INTREPID OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL INSTALLATION AND OPERATING INSTRUCTIONS SAFETY WARNING: KEEP BOILER AREA CLEAR AND FREE FROM COM- BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM- MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL INJURY OR DEATH AND PROPERTY DAMAGE.
  • Page 2: Ratings And Dimensions

    TR Series Tapping Location Steam Boiler Water Boiler 76 mm (3”) supply 38 mm (1-1/2”) supply 51 mm (2”) supply on rear section — second 6 mm (1/4”) siphon & pressure 19 mm (3/4”) air vent or expansion tank cut-out if required 19 mm (3/4”) steam safety valve 19 mm (3/4”) water relief valve 6 mm (1/4”) siphon, pressure gauge &...
  • Page 3: Installation Requirements

    TR Series RATINGS WITH BECKETT BURNERS Boiler GROSS OUTPUT OIL INPUT NET OUTPUT CHIMNEY SIZE AFUE % FLUE SIZE TANKLESS HEATER Model Rectangular Water Steam Water** Round I.D. × Steam** Steam Water Steam Number I.D. × Height Height in. × in × ft. in ×...
  • Page 4: Air Supply And Venting

    TR Series PITCH UP 21 mm/m (1/4" per linear foot) PITCH UP 21 mm/m (1/4" per linear foot) BAROMETRIC DRAFT BAROMETRIC DRAFT REGULATOR REGULATOR DRILL 6 MM (1/4") HOLE TO Drill 6 mm (1/4") MEASURE DRAFT, HOLE TO SMOKE, CO MEASURE 457 mm 457 mm...
  • Page 5 TR Series Any oil-fired boiler must have a steady draft* and an ample supply of ample, such an appliance will create a downdraft in the oil-fired boiler combustion air at all times during firing. If air supply or chimney flue. This can create a hazardous condition. Flue gases can be draft* is unreliable, CO and overfire draft* will change unpredictably.
  • Page 6 TR Series CHIMNEY CHIMNEY 305 mm (12 in.) OUTLET AIR DUCT 305 mm (12 in.) max. OPENINGS 152 mm BOILER (6 in.) max BOILER INLET AIR DUCT 127 mm (5 in.) max. Figure 3a. Figure 3b. Appliances located in confined spaces. Air from Appliances located in confined spaces.
  • Page 7: Controls And Accessories

    TR Series INSTALLING CONTROLS AND carry the oil film with it. Again blow off the boiler. On extremely ACCESSORIES ON BOILER UNITS fouled systems, it may require several visits over a few days to clean Notes: Jacket must be installed on boiler units prior to installation the system.
  • Page 8: Piping For Tankless Heater

    TR Series PRESSURE C. HOT WATER RADIATION VENTING–Manual air vents should be REDUCING installed at the top of all "drops"(where piping goes downward). VALVE (by others) Air must be vented or purged from all zone lines to permit proper Consult local system heating.
  • Page 9: Vent Piping And Draft Regulator

    TR Series VENT PIPING AND DRAFT REGULATOR burner blast tube and around flue collector and collar. If seal is not A. Vent pipes must be installed having the same diameter as the boiler satisfactory, reseal with furnace putty or silicone with a temperature outlet.
  • Page 10: Blowing Off A Steam Boiler

    TR Series WATER CONTENT OF BOILER TR-20 TR-30 TR-40 TR-50 TR-60 TR-70 U.S.G. U.S.G. U.S.G. U.S.G. U.S.G. U.S.G. Water Boiler 31.4 40.5 10.7 49.6 13.1 58.7 15.5 67.4 17.8 85.6 22.6 Steam Boiler — — 26.1 33.3 40.5 10.7 47.7 12.6 54.9 14.6...
  • Page 11: Low Water Cut-Off Check-Out

    TR Series skimmer tapping, remove valve, plug skimmer tapping and refill the Open blow-off valve at bottom of control; water will pour out, boiler to 622 mm (24 ") water level. After 15 minute operation, read- flushing away sediment. Drain until water is clear — about a pail — just level to normal operating level of 648 mm (25 ") from bottom of then close valve.
  • Page 12: Burner Data

    TR Series BURNER DATA—BECKETT BURNERS FOR PACKAGED BOILERS ONLY NOZZLES FIRING OIL PUMP RATE PRESSURE SIZE APPROXIMATE APPROXIMATE ANGLE NO. 2 OIL SETTING AIR BAND AIR SHUTTER BOILER BURNER BURNER SETTING NO. † SETTING NO. † MODEL TYPE MODEL* HEAD MFR.
  • Page 13 TR Series BURNER DATA—RIELLO BURNERS FOR PACKAGED BOILERS ONLY NOZZLES FIRING OIL PUMP RATE PRESSURE ANGLE BURNER NO. 2 OIL SIZE SETTING TURBULATOR AIR GATE BOILER BURNER DESCRIPTION SETTING NO. † TYPE SETTING NO. † MODEL MODEL* L/hr MFR. L/hr PSIG 0.65 80°W...
  • Page 14: Care And Maintenance

    TR Series 1. For steam boilers, maintain a sodium chromate solution SETTING THE AIR ADJUSTMENT PLATE (See figure 13) strength of 250 cc/100 L (16 oz. per 50 gallons) of water; and 1. The AIR SHUTTER (A) assures complete opening of the combustion refill to the top of the gauge glass.
  • Page 15: Iv. General Maintenance

    TR Series IV. GENERAL MAINTENANCE 7. Use the flue brush to clean the pinned flueways between the sec- These operations are recommended to be performed at regular tions.† A wire brush may be used to remove any carbon accumu- intervals: lation that may have developed in the combustion chamber.
  • Page 16: Appendix B, C & D

    Systems must have the non-oxygen diffusion barrier protection from oxygen permeation. tubing separated from the boiler with a heat exchanger, Slant/Fin SLANT/FIN LTD/LTEE, 6450 Northam Drive, Mississauga, On L4V 1H9 Phone: (905) 677-8400 / FAX: (905) 677-1829 Order Desk Fax: (905) 677-9015 www.slantfin.ca E-mail: orderdesk@slantfin.ca info@slantfin.ca...

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