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Slant/Fin Intrepid TR Series Installation And Operating Instructions Manual

Oil-fired water and steam boilers/no.2 oil
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See also: User's Information Manual , Installation Instructions and Operating Manual
INTREPID
OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
READ AND SAVE THESE INSTRUCTIONS
FOR REFERENCE
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM -
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Blocked Vent Safety Switch . . . . . . . . . . . . . . . . . . . . . . . . .5
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . . .5 7
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piping for Steam Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cleaning Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 9
Piping for Tankless Heater . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . . .10
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . . .10
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . . . .10
Cleaning and Filling New Steam Boiler . . . . . . . . . . . .10 11
Blowing Off a Steam Boiler . . . . . . . . . . . . . . . . . . . . . . . . .11
Low Water Cut-off Check-out . . . . . . . . . . . . . . . . . . . . . . .12
Pressure Control Check-out . . . . . . . . . . . . . . . . . . . . . . . .12
Replacement of Steam Boiler . . . . . . . . . . . . . . . . . . . . . . .12
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 17
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 20
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
C & D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE BOILER
FOR REFERENCE.
Heating Contractor
Address
Phone Number
IMPORTANT: The installation of this appliance must conform
to the requirements of the authority having jurisdiction or, in
the absence of such requirements, to the Installation of Oil
Burning Equipment, CSA B139. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Manual. Where there is any difference, the more
stringent requirement shall govern.
Do not use gasoline crankcase drainings or any oil contain-
ing gasoline.
Never burn garbage or paper in this unit, and never leave
combustible material around it.
IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil-burning hot-
water-heating or steam system equipment or otherwise quali-
fied by the authorities having jurisdiction over the installation.
Boiler Model Number
Boiler Serial Number
Installation Date
Printed in Canada
1014
Part No. 43 2764
3131567
CONFORMS TO UL STD 726
CERTIFIED TO CAN/CSA STD
B140.7-05
Publication No. TR 40
Revision
L

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Summary of Contents for Slant/Fin Intrepid TR Series

  • Page 1: Table Of Contents

    Cleaning and Filling New Steam Boiler ... .10 11 conform to the additional requirements in this Slant/Fin Blowing Off a Steam Boiler ......11 Instruction Manual.
  • Page 2 TR Series Tapping Location Steam Boiler Water Boiler 76 mm (3”) supply 38 mm (1-1/2”) supply 51 mm (2”) supply on rear section — second 6 mm (1/4”) siphon & pressure 19 mm (3/4”) air vent or expansion tank cut-out if required 19 mm (3/4”) steam safety valve 19 mm (3/4”) water relief valve 6 mm (1/4”) siphon, pressure gauge &...

  • Page 3: Ratings And Dimensions

    TR Series RATINGS WITH BECKETT BURNER Boiler GROSS OUTPUT OIL INPUT NET OUTPUT CHIMNEY SIZE AFUE % FLUE SIZE TANKLESS HEATER §§ Model Rectangular Water Steam Water** Round I.D. × Steam** Steam Water Steam Number I.D. × Height Height n × n × ft in ×...

  • Page 4: Clearances

    TR Series Sufficient space shall be left clear around the boiler. Do not stack items on or box in the appliance within the required clearances to combustibles. 1219mm (48") Minimum Clearance above Burner door. 810mm (31 7/8) 457mm (18) 457mm (18) 635mm (25)

  • Page 5: Chimney Requirements

    BLOCKED VENT SAFETY SWITCH A. The chimney must be constructed in accordance with all All Intrepid TR Series boilers must be installed with a Blocked local applicable codes and the National Board of Fire Vent Safety Switch. The Blocked Vent Safety Switch will Underwriters.
  • Page 6 TR Series Any oil fired boiler must have a steady draft* and an ample supply of ample, such an appliance will create a downdraft in the oil fired boiler combustion air at all times during firing. If air supply or chimney flue.

  • Page 7: Air Supply And Venting

    TR Series CHIMNEY CHIMNEY 305 mm (12 in.) OUTLET AIR DUCT 305 mm (12 in.) max. OPENINGS 152 mm BOILER (6 in.) max BOILER INLET AIR DUCT 127 mm (5 in.) max. Figure 3a. Figure 3b. Appliances located in confined spaces. Air from Appliances located in confined spaces.

  • Page 8: Controls And Accessories

    TR Series INSTALLING CONTROLS AND carry the oil film with it. Again blow off the boiler. On extremely ACCESSORIES ON BOILER UNITS fouled systems, it may require several visits over a few days to clean Notes: Jacket must be installed on boiler units prior to installation the system.

  • Page 9: Piping For Water Units

    This is necessary, especially at low fuel oil flow rates (small nozzle sizes), to prevent nozzle plugging. See Slant/Fin publication on one pipe and two pipe fuel oil systems. WIRING THE BOILER A. The wiring diagrams for the burner and boiler are enclosed separately.

  • Page 10: Vent Piping And Draft Regulator

    TR Series VENT PIPING AND DRAFT REGULATOR burner blast tube and around flue collector and collar. If seal is not A. Vent pipes must be installed having the same diameter as the boiler satisfactory, reseal with furnace putty or silicone with a temperature outlet.

  • Page 11: Cleaning And Filling New Steam Boiler

    TR Series WATER CONTENT OF BOILER TR-20 TR-30 TR-40 TR-50 TR-60 TR-70 U.S.G. U.S.G. U.S.G. U.S.G. U.S.G. U.S.G. Water Boiler 31.4 40.5 10.7 49.6 13.1 58.7 15.5 67.4 17.8 85.6 22.6 Steam Boiler 26.1 33.3 40.5 10.7 47.7 12.6 54.9 14.6 VOLUME OF WATER IN STANDARD PIPE OR TUBE Type L Copper Tube...

  • Page 12: Low Water Cut-Off Check-Out

    TR Series boiler to 622 mm (24 ") water level. After 15 minute operation, flushing away sediment. Drain until water is clear about a pail readjust level to normal operating level of 648 mm (25 ") from then close valve. If level in gauge glass has dropped, add water to bottom of boiler (see figure 9).
  • Page 13 TR Series...
  • Page 14 TR Series FOR L7248L Enter adjustment Mode by pressing ""Up", "Down" and "I" buttons simultaneously for 3 seconds. "I" button changes display feature. "Up" and "Down" buttons change settings. Set High Limit temperature from 130 to 240 F (5-116 C) Freeze Protection.

  • Page 15: Wiring Diagrams

    TR Series BASIC WIRING DIAGRAMS L7248L OR L7224C (WITH TANKLESS HEATER) NOTES: Recommend high limit setting is 93 C (200 Low limit must be set at least 11 C (20 below high limit setting. † Overload protection and disconnect 15 AMP. MAXIMUM switch must be provided as required by OVERCURRENT...
  • Page 16 TR Series WIRING FOR PACKAGED STEAM BOILER For alternate option PS-801-120 L.W.C.O. or Hydrolevel Cycle Gard 450 L.W.C.O.
  • Page 17 TR Series...

  • Page 18: Burner Data

    TR Series BURNER DATA—BECKETT BURNERS FOR PACKAGED BOILERS ONLY NOZZLES FIRING OIL PUMP RATE PRESSURE SIZE ANGLE APPROXIMATE APPROXIMATE NO. 2 OIL SETTING AIR SHUTTER AIR BAND BOILER BURNER BURNER SETTING NO. † SETTING NO. † MODEL TYPE MODEL* HEAD MFR.
  • Page 19 TR Series BURNER DATA—RIELLO BURNERS FOR PACKAGED BOILERS ONLY NOZZLES FIRING OIL PUMP RATE PRESSURE ANGLE BURNER NO. 2 OIL SIZE SETTING AIR GATE TURBULATOR BOILER BURNER DESCRIPTION SETTING NO. † MODEL TYPE SETTING NO. † MODEL* L/hr MFR. L/hr PSIG Series 40 0.65...

  • Page 20: Care And Maintenance

    Flange Part #3005843 (S/F Part #4001394) CHAMBER mixture may require a backflow preventer within the automatic and Slant/Fin burner collar Part #430010 water feed piping. Check that components such as diaphragm expansion tanks, radiation, pumps etc. are suitable for and sized...

  • Page 21: Iv. General Maintenance

    TR Series Refer to page 9. All service to the oil burner, oil filter, oil strainer, etc. chamber parts above are badly deteriorated then replace with should be performed by a professionally trained service person original factory parts available at your distributor. IV.

  • Page 22: Appendix B, C & D

    Other system components may also require diffusion barrier. Systems must have the non-oxygen diffusion barrier protection from oxygen permeation. tubing separated from the boiler with a heat exchanger, Slant/Fin...
  • Page 23 TR Series...

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