Slant/Fin INTREPID Installation And Operating Instructions Manual

INTREPID
OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Steam Boilers . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning Piping System . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Piping for Tankless Heater . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . . . .9
Operating Instructions:
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . . . .9
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . .9-10
Blowing Off a Steam Boiler . . . . . . . . . . . . . . . . . . . . . . . . .10
Cleaning and Filling New Steam Boiler . . . . . . . . . . . . . . .10
Low Water Cut-off Check-out . . . . . . . . . . . . . . . . . . . . . . .11
Pressure Control Check-out . . . . . . . . . . . . . . . . . . . . . . . .11
Replacement of Steam Boiler . . . . . . . . . . . . . . . . . . . . . . .11
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12,13,14
Care and Maintenance:
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Appendix C & D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
B,
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE BOILER
FOR REFERENCE.
Heating Contractor
Address
Phone Number
IMPORTANT: The installation of this equipment must conform
to the requirements of the authority having jurisdiction or, in
the absence of such requirements, to the Installation of Oil
Burning Equipment, CSA B139. The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Manual. Where there is any difference, the more
stringent requirement shall govern.
Do not use gasoline crankcase drainings or any oil contain-
ing gasoline.
Never burn garbage or paper in this unit, and never leave
combustible material around it.
IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by
the authorities having jurisdiction over the installation.
Boiler Model Number
Boiler Serial Number
Installation Date
Printed in Canada 0906
Part No. 43-2764
Publication No. TR-40
Revision E