Section 3 Assembly Instructions - American Sportworks Trail Wagon TW400 Owner's Manual

assembly
Pre-Assembly Instructions
1) Read Owner's Manual .
2) Unpack all vehicle and assembly parts . Make sure
you have everything listed on the previous page .
3) If you have any questions or problems with your
American SportWorks LLC product please call us, toll
free 1-800-643-7332 .
Seat / Brushguard Assembly
Your new American SportWorks UTV uses two socket
head 5/16" x 2 ¼" bolts to hold the hood as well as the
Brushguard in place, with an additional nylock behind the
plastic as shown
1) Place seat back frame on vehicle frame tubes . Insert a
5/16" x 2" socket head bolt through both bottom joints .
The head of the bolt should be on the outside of the
vehicle . Put a curved washer on the threaded end of
the bolt . Place a 5/16" nylock nut on the bolts but do
not tighten .
2) Place the cage on front vehicle frame tubes and seat
back . Insert a 5/16" x 2" socket head bolt through all
four joints . The head of the bolt should be on the
outside of the vehicle . Put a curved washer on the
threaded end of the bolt . Place a 5/16" nylock nut on
the bolts .
SECTION 3
3) Tighten the nylock against the bent washer VERY
tightly to secure the Brushguard .
4) Then secure the plastic hood onto the same bolt with
the second nylock nut located beneath the hood, until
the bolt head is flush with the end of the nut .
Bumper Installation
1) Align the holes in the front bumper with the mounting
holes in the front frame tubes . Insert the four 5/16" x 2"
bolts through the bumper bracket and then into the
frame tubes . Put a curved washer on the threaded
end of the bolt . Place a 5/16" nylock nut on the bolts
and verify bumper is level before tightening .
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