Pre-Delivery Steps / Checklists - American Sportworks Trail Wagon TW400 Owner's Manual

SECTION 2
• Support this vehicle securely before working beneath .
Chock the wheels to prevent the vehicle from rolling .
• Do not shift transaxle unless this vehicle is fully stopped
and the engine is at idle or damage may occur .
Each vehicle must undergo a Pre-Delivery Inspection by
the Dealer . Listed below is an example of the checklist
that is included with the Warranty Registration that is to be
submitted to American SportWorks upon Retail Sale . The
Pre-Delivery Certificate and Warranty Registration must be
submitted to American SportWorks in order to activate the
vehicle warranty .
Pre-Delivery Steps
The dealer is required to complete "Pre-Delivery" steps
before customer may take possession of the vehicle . This
information must be filled in and check list checked off or
initialed by individuals performing the checks . Dealership's
name, signatures of individuals filling in the form, seller's
signature, customer's signature, and signing dates are
also required .
Below is a list of the information that is required
to be completed and checked off .
Vehicle Information
Model No . ___________________________
Date ___________________________
Serial No .
Engine Serial No .
Dealer Service and Inspection List
q
Fully charge battery . Check battery voltage to verify
that it is fully charged .
q
Check fuel valve lever to make sure it is in the correct
position .
q
Check tire pressure to make sure front and rear tires
have 5 psi .
q
Make sure wheel lug bolts/nuts are tightened to 90
Newton meters (65ft .lbs) .
q
Check engine oil level at the dipstick . Add SAE 10W30
oil if oil is below the full mark on the dipstick .
*this should be done with seat (and under seat storage
Tray if equipped) removed, with UTV on flat level surface
7
___________________________
___________________________
q
Check engine for correct RPM . Set to factory
specification if needed .
q
Check tie rods for tightness .
q
Check Choke Control . It should move and return freely .
q
Step on foot brake to make sure the pedal is firm and
does not go to the floor .
q
Make sure seats and seat belts are properly fastened to
the frame .
q
Make sure all safety decals are in place .
q
Check headlights to make sure they are working and
are properly mounted .
q
Inspect air cleaner element . Make certain it is clean and
in place .
q
Inspect the fuel tank to make sure it is properly installed
and that there are no leaks .
q
Check fuel level to make sure there is at least 1/8 of a
tank of gas prior to performing initial starting operations .
q
Inspect fuel lines to make sure they are properly
installed and that there are no leaks .
q
Check steering by executing a full lock to lock turn in
each direction .
q
Check parking brake to make sure it will engage, hold
and release .
q
Check throttle control to make sure it moves and returns
freely .
q
Check differential oil level at the differential oil plug .
Add 30 weight oil if oil is low .
q
Check overall appearance for cleanliness and for body
and molding damage .
Dealer Test Ride List
q
Check engine for starting, accelerating, running smooth,
and idling smoothly .
q
Check steering response . There should be no free play .
safety