Exmark Lazer HP Operator And Parts Manual

Exmark lawn mowers operator's and parts manual
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  • Page 2 ♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Description Page 1. Safety Safety Alert Symbol ................6 Training ....................6 Preparation..................6-7 Safety Signs ................... 7 2. Specifications Model Number ..................8 Dimensions..................... 8 Bagging System ..................8 3. Assembly Instructions – Lazer Z HP Assembly Diagram .................
  • Page 6: Safety

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and the operator’s manual for your mower in their entirety.
  • Page 7: Safety Signs

    When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.4.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.4.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 8: Specifications

    2. SPECIFICATIONS 2.1 MODEL NUMBER: LHPUV4448 Use with drive kit: 44” deck – 103-1315 48” deck – 103-1313 (Lazer Z HP Serial Nos. below 203,376) 48” deck – 103-1314 (Lazer Z HP Serial Nos. 203,376 & higher) Note: Lazer Z HP model LHP4818KC Serial Nos. below 176,621 will also require adapter kit 130-0328 LHPUV52 Use with drive kit:...
  • Page 9: Assembly Instructions - Lazer Z Hp

    3. ASSEMBLY INSTRUCTIONS – LAZER Z HP 3.1 ASSEMBLY DIAGRAM Ref. No. Description Engine Guard 44,48 only Bagger Mount Weldment 5/16 – 18 X 1.00 Hex Head Screw Hood Assembly Bag Assembly Upper Tube Lower Tube Assembly #10 – 24 X .75 Hex Washer Head Screw #10 Flat Washer #10 –...
  • Page 10: Install Drive Kit

    3.2 INSTALL DRIVE KIT Install drive kit (PN 103-1313, 103-1314, 103-1315, or 103-1317 depending on deck size) per the following instructions. NOTE: The original belt shield stud must be removed for belt clearance. ULTRA VAC DRIVE KIT KEY QTY DESCRIPTION WARNING Pin, Chute Pivot Pin, Hair...
  • Page 11 3.2.1 DISCHARGE CHUTE REPLACEMENT INSTRUCTIONS: 1. Position mower on a flat surface. 2. Stop engine, remove key, and wait for all moving parts to stop.1. 3. Remove two (2) capscrews connecting the discharge chute to the deck. Remove the discharge chute. For 48”...
  • Page 12 12. If the deck is out of adjustment after completing the procedure listed above, refer to your Lazer HP owners manual for full deck adjustment procedures. NOTE: When above adjustments have been made, the front of the deck will be slightly lower than the rear of the deck.
  • Page 13 1. Remove the right side belt shield and the 5/16 x 3 1/4 bolt that secures the shield to the deck. 2. If you are mounting the Ultra Vac on a Lazer HP with serial number 220,000 or higher, skip to step 3. For Lazer HPs with serial numbers 220,000 and lower, locate and cut off the corners of the right deck reinforcement plates by measuring 2”...
  • Page 14: Install Hood Assembly And Bags

    FIGURE 7 8. Re-install the deck drive belt in the lower groove of the double sheave. Install plug (Item 27) into bore of double sheave. 9. Install 5/16-18 x .62 screw (Item 26) into hole that 5/16 – 18 x 3 ¼ bolt was removed from on the deck.
  • Page 15: Assemble Tubes

    3.4 ASSEMBLE TUBES Note: When installing Ultra Vac on Lazer Z HP model LHP4818KC with serial number below 176621, refer to additional necessary instructions included in adapter kit 103-0328. 1. Assemble the Upper (Item 6) and Lower (Item 7) Tubes using the (3) #10-24 x .75 Hex Washer Head Screws (Item 8), (3) #10 washers (Item 9), and (3) #10-24 Nyloc Nuts (Item 10).
  • Page 16 DANGER POTENTIAL HAZARD ♦ There are rotating blades in the blower and under the mower deck. WHAT CAN HAPPEN ♦ Blade contact can cause serious operator or bystander injury or even death. HOW TO AVOID THE HAZARD ♦ Keep hands and feet out of blower openings and out from under the mower or mower deck.
  • Page 17: Operation

    4. OPERATION: Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 18: Mowing

    3. To remove the bags, shut off deck drive, stop the engine and wait for all moving parts to stop. Open the hood and remove the bags by lifting up on the rear of the bag, then unhooking the front clip. Empty bags by inverting them. 4.
  • Page 19: Transporting

    4.4 TRANSPORTING 4.4.1 Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law.
  • Page 20: Maintenance

    Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15°. A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck. Steeper angles may also cause the unit to tip backward.
  • Page 21: Tips And Troubleshooting

    6. Tips and Troubleshooting Your Exmark Ultra Vac has been designed to be the most productive bagging system on the market. The following tips have been collected to help you get the most out of your Ultra Vac right from the start.
  • Page 22 6.10 If the idler pully contacts the deck sheave, check the alignment of the idler arm per section 5. Also check the mounting tube on the deck and the mounting pin on the blower for bending or excessive wear. This condition is more likely to occur with smaller deck sizes.
  • Page 23: Parts Lists

    7. PARTS LISTS 7.1 DECALS Ref. Qty. Part No. Description Req'd. 1-653557 Decal, Ultra Vac ....1 103-3508 Decal, Warning LHP .... 1 1-653546 Decal, Exmark ..... 1 1-653558 Decal, Hot Sheave ....1 98-5954 Decal, Missing Cover ..1...
  • Page 24: Blower Assembly

    BLOWER ASSEMBLY...
  • Page 25 Includes items 43 and 44 • Also used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 & below. Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-52” decks.
  • Page 26: Hood And Bag Assembly

    7.3 HOOD AND BAG ASSEMBLY...
  • Page 27: Hood And Bag Assembly

    Bag Assembly ......1 1-653528-03 Plate, backing ......1 3274-55 Screw, HSBH 5/16-18x.75 ..1 Includes items 1,2,4,7,12,13,18 riveted together and Decal • Used in Adapter Kit 103-0328 for Lazer HP model LHP4818KC below Serial Number 176621 only * Includes items 29 through 38.
  • Page 28: Drive Kit Assembly

    Cover, Belt (44" and 48") 103-1318 Cover, Belt (52") 1-653532-03 Spacer, Counterweight 322-2 5/16-18x.62 Hex Head Screw 103-1279 Plug 7.5 ADAPTER KIT 103-0328 For Lazer HP model LHP4818KC before serial number 176621. Part No. Description 103-0325-03 Tube, Spacer 1-653540 Tube, Upper 322-12 5/16-18x2.50 Screw...
  • Page 29: Warranty

    (ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Exmark service dealer or the installation of parts other than genuine Exmark or Exmark recommended parts.
  • Page 30 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN, RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY. This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to be used for commercial purposes.
  • Page 31: Service Record

    SERVICE RECORD Date Description of Work Done Service Done By...
  • Page 32 SELF STEERING SULKY ULTRA VAC ™ ULTRA VAC ™ GRASS CATCHER ™ MICRO-MULCH ACCESSORY ©2000-2002 EXMARK MFG. CO. INC. PART NO. 103-2728 INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ALL RIGHTS RESERVED PRINTED IN U.S.A. ®...

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