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♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
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(6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
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If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
RESULT IN PERSONAL INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and the operator’s manual for your mower in their entirety.
When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.4.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.4.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
Lazer Z XP with 72” deck – 103-1113 Note: Lazer Z models with serial numbers below 260,000 will also require adapter kit 103-0538. 2.2 DIMENSIONS 2.2.1 Overall unit length w/ Ultra Vac Lazer Z HP Lazer Z XP 44" Deck 91.76"...
3. ASSEMBLY INSTRUCTIONS – LAZER Z HP See Section 4 for Lazer Z and Lazer Z XP) 3.1 ASSEMBLY DIAGRAM Ref. No. Description Engine Guard 44,48 only Bagger Mount Weldment 5/16 – 18 X 1.00 Hex Head Screw Hood Assembly Bag Assembly Upper Tube Lower Tube Assembly...
3.3 INSTALL HOOD ASSEMBLY AND BAGS 44 and 48 inch units (52 inch units skip to step 3) Note: When installing Ultra Vac on Lazer Z HP model LHP4818KC with serial numbers below 176621, refer to additional necessary instructions included in adapter kit 103-0328.
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FIGURE 1 BELT ROUTING 3. Reinstall the belt guide removed in Step 1. 4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit installed in section 3.2). 5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the mounting pin into the tube welded to the rear corner of the deck.
WARNING POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in operator’s or bystander’s direction. Also, contact with blade could occur. WHAT CAN HAPPEN ♦ Thrown objects or blade contact can cause serious injury or kill you or bystanders. HOW TO AVOID THE HAZARD ♦...
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103-1369. Follow the instructions included in the kit when noted in the following steps. • 72” units below serial number 260,000 require the deck to be modified by adding the accessory mounting tube. Exmark kit 103-0583 contains the parts and templates to do this.
Lazer Z units only (Lazer Z XP units skip to step 6) 1. When installing the Ultra Vac onto a liquid cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Use two of the original bolts, washers and whizlock nuts to attach the lower side bumper bars to the vertical “HOT”...
5. Install the side plates (Items 14 and 15) loosely to the mount weldment and the wheel channels of the Lazer Z frame. The flanges on the side plates should face in towards the unit to provide the maximum tire clearance. Use the 3/8-16 x 1.00 bolts (Item 23), 3/8 spring disk washers (Item 25) and 3/8-16 whizlock nuts (Item 24).
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FIGURE 3 BELT ROUTING 12. If the Ultra Vac is being installed on a Lazer Z with a serial number less than 260,000, it is recommended to replace the steel blocker plate mounted across the bottom of the blower with the small filler plate (Item 26) included in the completing kit. Use the hardware that was removed when removing the large blocker plate.
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60 and 72 inch units only (52 inch units continue at step 21) 17. Install the belt cover mounting stud (Item 27) included in the Ultra Vac completing kit. For 60 inch units only, install the spacer (Item 29), two 7/16 spring disk washers (Item 30) and the plastic knob as shown in Figure 5.
20. 72” units below serial number 260,000 will require the deck to be modified by adding the accessory mounting tube. Exmark kit 103-0583 contains the parts and templates required. Follow the instructions in this kit. These decks will also require drilling the hole at the front upper corner of the discharge opening to ½...
Locate the position of the mounting holes by clamping a weight plate to the front of the floor pan (See Figure 7). The ears on the weight plate should be towards the bottom (upside down from the actual mounted position). Align the bottom edge of the weight plate with the bottom edge of the floor pan front panel.
4.7 RUN IN – 52” UNITS ONLY 1. Follow the operation instructions in Section 5 to run the unit. Run the unit with the blades and blower engaged for 2 minutes. Disengage the blades, shut off the motor, and remove the key.
5.2 MOWING 1. The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck before engaging the cutting blades. Set the throttle to “midway” position. Pull outward on the blade clutch switch to the “ROTATE” position. Accelerate to full throttle to begin mowing.
Note: The portions of the Ultra Vac bagger that are not bolted to the mower are designed to be installed or removed in their entirety. Do not operate the mower with only a portion of the Ultra Vac installed.
WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ Use extreme caution when operating a unit on a ramp. ♦...
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6.1.2 Idler Bushings: Service Interval: 25 Hours. Lubricate with 1-2 pumps of SAE No. 2 multi-purpose grease. 6.1.3 Bags: Service Interval: Daily Inspect the bags for wear, tears, or damage. WARNING POTENTIAL HAZARD ♦ Under normal use the bag will deteriorate and wear. Objects could exit a worn bag at high speeds.
3257-32 5/8x3/16 #61 Woodruff key... 1 103-1209 Blower Assy, LZ 52 (includes items 1-54) ....1 Exmark red touch up spray paint - P/N 1-850337 Use antiseize on bore of sheave. ∇ Includes items 43 and 44 • Also used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 &...
7.4 BLOWER ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72...
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5/16 Spring disk washer ..1 (includes items 1-48 & decals) . 1 Exmark red touch up spray paint - P/N 1-850337 Use antiseize on bore of sheave. Kit 103-0583 is available to add or repair the welded on accessory mounting tube on all 44”-72” decks.
7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72...
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7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72 (cont.) Ref. Qty. Ref. Qty. Part No. Description Req'd. Part No. Description Req'd. 103-0437 Hood Assembly ......1 114973-03 Hanger, bag ......1 103-0382-03 Stiffener, Bagger top ....1 114974-03 Clamp ........
(ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Exmark service dealer or the installation of parts other than genuine Exmark or Exmark recommended parts.
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MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN, RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY. This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to be used for commercial purposes.