Exmark Ultra Vac Operator's & Parts Manual
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Summary of Contents for Exmark Ultra Vac
- Page 2 ♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
- Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
- Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
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Page 5: Table Of Contents
TABLE OF CONTENTS Description Page 1. Safety 1.1 Safety Alert Symbol ..............6 1.2 Training ................... 6 1.3 Preparation ................6-7 1.4 Safety Signs................7 2. Specifications 2.1 Model Number ................ 7 2.2 Dimensions ................8 2.3 Bagging System ..............8 3. -
Page 6: Safety
RESULT IN PERSONAL INJURY IF PROPER PRECAUTIONS ARE NOT TAKEN. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and the operator’s manual for your Lazer HP in their entirety. -
Page 7: Safety Signs
When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.4.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.4.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface. -
Page 8: Dimensions
2.2 DIMENSIONS 44” deck 48” deck 52” deck 2.2.1 Overall unit length w/ UltraVac 91.76” 91.76” 93.00” (233.07 cm) (233.07 cm) (236.22 cm) 2.2.2 Overall unit width w/ UltraVac 58.47” 61.73” 66.47” (148.51 cm) (156.79 cm) (168.83 cm) 2.3 BAGGING SYSTEM 2.3.1 Weight: 110 lbs. -
Page 9: Assembly Instructions
3. ASSEMBLY INSTRUCTIONS 3.1 ASSEMBLY DIAGRAM Ref. No. Description Engine Guard 44,48 only Bagger Mount Weldment 5/16 – 18 X 1.00 Hex Head Screw Hood Assembly Bag Assembly Upper Tube Lower Tube Assembly #10 – 24 X .75 Truss Head Screw #10 Flat Washer #10 –... -
Page 10: Install Drive Kit
3.3 INSTALL HOOD ASSEMBLY AND BAGS 44 and 48 inch units (52 inch units skip to step 3) Note: When installing Ultra Vac on Lazer HP model LHP4818KC with serial numbers below 176621, refer to additional necessary instructions included in adapter kit 103-0328. - Page 11 3. Reinstall the belt guide removed in Step 1. 4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit installed in section 3.2). 5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the mounting pin into the tube welded to the rear corner of the deck.
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Page 12: Operation
4. OPERATION: 4.1 PRE-START 1. Ensure the blower, belt cover, bags, tube and hood are in good condition, properly attached, and latched. 4.2 MOWING 1. Blower operates when deck drive is engaged. 2. To remove the bags, shut off deck drive and stop the engine. Open the hood and remove the bags by lifting up on the rear of the bag, then unhooking the front clip. -
Page 13: Transporting
4.4 TRANSPORTING 4.4.1.1 Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law. -
Page 14: Maintenance
Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15°. A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck. Steeper angles may also cause the unit to tip backward. -
Page 15: Parts Lists
6. PARTS LISTS 6.1 DECALS Ref. Qty. Part No. Description Req'd. 1-653557 Decal, Ultra Vac………………..1 103-0220 Decal, Warning Impeller……… 1 1-653558 Decal, Hot Sheave……………..1 1-373066 Decal, Patent Pending…………1 1-653546 Decal, Exmark…………………. 1 1-653556... -
Page 16: Blower Assembly
6.2 BLOWER ASSEMBLY... - Page 17 (includes items 1-54) ....1 1-303334 5/16 Spring disk washer..1 3229-11 1/4-20x.62 Carr. bolt RHSN…...5 Exmark red touch up spray paint - P/N 1-850337 Use antiseize on bore of sheave. ∇ Includes items 43 and 44 • Also used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 &...
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Page 18: Hood And Bag Assembly
6.3 HOOD AND BAG ASSEMBLY... - Page 19 6.3 HOOD AND BAG ASSEMBLY (cont.) Ref. Qty. Ref. Qty. Part No. Description Req'd. Part No. Description Req'd. 1-653529-03 Frame, bag ......1 1-653396 Hood........1 1-653397-03 Stiffener, bagger top....1 114973-03 Hanger, bag ......1 1-652395-03 Hinge wldmt......2 114974-03 Clamp ........1 114967 Screen ........1 3230-1...
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Page 20: Drive Kit Assembly
DRIVE KIT ASSMEBLY Ref. Quantity Included in Each Kit Part No. Description 103-1313 103-1314 103-1315 103-1317 1-653363 Pin, Chute Pivot 1-806003 Pin, Hair 1-402106 Wld, Chute 48" SD 1-805517 2.25 O.D. Washer 1-523385 Knob, Belt Shield 1-653439 Sheave, Blower drive (52") 1-653362 Sheave, Blower Drive (48") 1-653309... -
Page 21: Warranty
(ix) damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Exmark service dealer or the installation of parts other than genuine Exmark or Exmark recommended parts. - Page 22 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN, RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY. This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to be used for commercial purposes.
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Page 23: Service Record
SERVICE RECORD Date Description of Work Done Service Done By... - Page 24 METRO SELF STEERING SULKY ™ ULTRA VAC GRASS CATCHER ™ MICRO-MULCH ACCESSORY ©2000 EXMARK MFG. CO. INC. PART NO. 1-850656 REV B INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ALL RIGHTS RESERVED PRINTED IN U.S.A.