Jøtul Katahdin GI 450 DV II Installation And Operation Instructions Manual
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Jøtul Katahdin GI 450 DV II Installation And Operation Instructions Manual

Direct vent gas fireplace insert
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WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the fire department.
– Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit is
supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
139177_Rev_C July 11, 2010
Installation and

Operation Instructions

ATTENTION : CES INSTRUCTIONS DOIVENT
DEMUERER AVEC LE PROPRIÉTERE D'UNE
MAISON.
AVERTISSEMENT: Assurez-vous de bien suiv-
reles instructions données dans cette notice
pour réduire auninimum le risque d'incendie
ou d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
– Ne pas entreposer ni utiliser d'essence ni
d'autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil ou de tout
autre appareil.
– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
• Ne pas tenter d'allumer l'appareil.
• Ne touchez à aucum interrupteur. Ne
pas vous servir des téléphones se trou-
vant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournis-
seur de gaz depuis un voisin. Suivez les
instructions du fournisseur.
• Si vou ne pouvez rejoindre le fournis-
seur de gaz, appelez le service des incend-
ies.
– L'installatione l'entretien doivent être
assurés par un installateur ou un service
d'entretien qualifié ou par le fournisseur
de gaz.
1

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Summary of Contents for Jøtul Katahdin GI 450 DV II

  • Page 1: Operation Instructions

    139177_Rev_C July 11, 2010 Installation and Operation Instructions WARNING: If the information in these ATTENTION : CES INSTRUCTIONS DOIVENT instructions is not followed exactly, a fire DEMUERER AVEC LE PROPRIÉTERE D’UNE or explosion may result causing property MAISON. damage, personal injury or loss of life. AVERTISSEMENT: Assurez-vous de bien suiv- reles instructions données dans cette notice –...

  • Page 2: Installation & Service Tools

    139177_Rev_C July 11, 2010 WARNING THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS-FITTER WHEN HOT GLASS WILL INSTALLED IN THE COMMONWEALTH OF CAUSE BURNS MASSACHUSETTS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN Suggested Tools for TO TOUCH GLASS.

  • Page 3: Table Of Contents

    139177_Rev_C July 11, 2010 Table of Contents Unpacking the Fireplace Installation & Service Tools ..2 1. A Miscellaneous Hardware Kit is packed within Unpacking the Fireplace ....3 the firebox crate. It contains: Specifications ........4 • Installation / Operation manual •...

  • Page 4: Specifications

    139177_Rev_C July 11, 2010 Jøtul Katahdin GI 450 DV II Direct Vent Gas Fireplace Insert Manufactured and Distributed by: Jøtul North America Gorham, Maine USA Jøtul AS Fredrikstad, Norway Test Standards Options Boston Buff Beige Brick Panel Kit .......#157220 This appliance complies with National Safety standards and is tested and listed by Intertek Testing Chimney Red Brick Panel Kit .........#157221...

  • Page 5: General Information

    139177_Rev_C July 11, 2010 General Information Installer l’appareil selon les codes ou reglements locaux, ou, en l’absence de tels reglements, selon les Codes d’installation CAN/CGA-B149. THIS HEATER MUST BE INSTALLED AND MAIN- TAINED BY A QUALIFIED SERVICE AGENCY. 5. Do not operate this fireplace if any part of it has been under water..

  • Page 6: Safety Information

    139177_Rev_C July 11, 2010 Safety Information  This appliance is NOT for use with  Due to the high operating temperatures this aftermarket glass doors. This appliance is appliance should be located out of traffic and approved for use only with the surround away from furniture, draperies, etc.

  • Page 7: Installation Fireplace Requirements

    139177_Rev_C July 11, 2010 Leg Leveling Bracket Note: 20 1/2” Two right and left brackets with mounting (520) hardware are included in the Miscellaneous Kit. 4 7/8” Installation of the brackets allows the insert to (122) be raised up to 2 1/2” off of the hearth. Also note that use of the leveling brackets 15 1/2”...

  • Page 8: Fireplace Requirements

    139177_Rev_C July 11, 2010 Minimum Fireplace Requirements Clearance Requirements The following clearances and hearth specifications are This fireplace insert has been specifically designed to be the minimum requirements for installing this appliance installed into a solid fuel burning factory built fireplace into a solid fuel-burning fireplace.

  • Page 9: Clearances

    139177_Rev_C July 11, 2010 Mantel and Top Trim Clearances MANTEL AREA Measure clearances from the finished floor of the fire- place opening. 1” 48 1/2” (1232) 3.5” 47” (1194) 5.5” 7.5” 45 1/2” (1156) 9.5” 44” (1118) 11.5” 42 1/2” (1080) 41”...

  • Page 10: Vent Guidelines

    139177_Rev_C July 11, 2010 Vent Guidelines Vent Installation Procedure • All vent components must be installed in accordance This appliance must be vented through dual 3 inch with the terms of their listing and manufacturer’s flexible gas aluminum liners listed for use with gas instructions.

  • Page 11: Masonry Fireplaces

    139177_Rev_C July 11, 2010 Venting through a Masonry Fireplace IMPORTANT NOTICE: 1. Measure height of the chimney to fireplace opening. INSTALLATION OF A HIGH-WIND TERMINATION CAP Determine if both the intake and exhaust will be IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING extended to the top of the chimney.

  • Page 12: Prefabricated Fireplaces

    139177_Rev_C July 11, 2010 Prefabricated Fireplace Installation IMPORTANT NOTICE: IMPORTANT: INSTALLATION OF A HIGH-WIND TERMINATION CAP IS RECOMMENDED FOR ALL IPI APPLIANCES. IF USING BEFORE STARTING THIS INSTALLATION, MAKE SURE THAT SIMPSON DURA-VENT, AN ADDITIONAL WIND SCREEN A GAS LINE CAN BE INSTALLED OR IS INSTALLED TO THE #46DVA-VWG IS ALSO RECOMMENDED.

  • Page 13: Vent Requirements

    139177_Rev_C July 11, 2010 Vent Connection Prefabricated Fireplace Vent Procedure 1. Measure height of the chimney to fireplace open- Wear Safety Gloves! ing. Determine if both the intake and exhaust 1. Push the insert partially into the fireplace cavity, will be extended to the top of the chimney. leaving access to the duct collars.

  • Page 14: Gas Connection

    3/8” cast iron nipple and a 24” installation. length of flexible gas line. Jotul recommends the use of Proper gas pressure provides a consistent flow of gas the flexible gas line for ease of installation and service.
  • Page 15 139177_Rev_C July 11, 2010 Symptoms of incorrect gas pressure include: Insufficient gas pressure: • Small pilot flame which can result in poor pilot rectification and/or frequent burner outages. • Little variation in flame picture between HI and LO regulator settings. •...

  • Page 16: Fuel Conversion

    139177_Rev_C July 11, 2010 Fuel Conversion SIT Proflame 880 Valve The Jøtul GI 450 DV II is shipped from the factory Rating Specifications: equipped to burn Natural gas. Fuel Conversion Kits are Min. Input Rate, 0 - 2000 ft. 12,750 21,000 available to convert the system to Propane and also Max.
  • Page 17 139177_Rev_C July 11, 2010 Pilot Head Ignitor Pilot Orifice Flame Sensor Retainer Clip Orifice Holder Burner Orifice Air Shutter Figure 15. Fuel conversion components and assemblies 5. Use a 1/2” open end wrench or deep-well socket to remove the burner orifice from the brass orifice holder. Replace with the orifice supplied in this kit and tighten securely.

  • Page 18: High Altitude Adjustment

    139177_Rev_C July 11, 2010 High Altitude Adjustment ORIFICE JØTUL When installing this appliance at altitude above 2000 ELEVATION GAS TYPE SIZE PART NO. feet, it is necessary to compensate for the thinner air (less volume of air per cubic foot). Higher altitudes affect 0 - 2000’...

  • Page 19: Flame Picture Adjustment

    139177_Rev_C July 11, 2010 Flame Picture / Air Shutter Adjustment THIS APPLIANCE IS SHIPPED FROM THE FACTORY EQUIPPED FOR USE WITH NATURAL GAS. IF CLOSE OPEN CONVERTING TO PROPANE, IT WILL BE NECESSARY TO ADJUST THE AIR SHUTTER ON THE BURNER TUBE TO ACHIEVE THE PROPER GAS TO AIR MIX.

  • Page 20: Optional Brick Panel Kits

    139177_Rev_C July 11, 2010 Install Optional Brick Panels #157220 Boston Buff Beige #157221 Chimney Red Kit Contents: • Left and Right Panels • Upper and Lower Rear Panels • Left and Right Corner Base Panels • Front Base Panel Tools Required: •...

  • Page 21: Log Set Installation

    139177_Rev_C July 11, 2010 Install the Log Set NOTE: Install the optional Brick Panels before installing the Log Set. The Katahdin is equipped with a seven-piece log set packaged separately. 1. Unwrap each log and set on floor near unit. Check for damage.
  • Page 22 139177_Rev_C July 11, 2010 5. Install the Front Right Log. Fig. 30. 6. Install the Upper Left Log and Upper Right Logs on the the associated pegs in the Rear Base Log. Fig. 31. 7. Install the Upper Center Log on its peg. Fig. 32. 8.

  • Page 23: Wall Thermostat

    139177_Rev_C July 11, 2010 Wall Thermostat Remote Control #129706 Use only a 750 millivolt DC two-wire circuit thermostat. The optional Jøtul Remote Control can be used with the The thermostat should be placed in the same room as GI 450 DV II, however, the receiver must be installed the heater, typically 5’...

  • Page 24: Surround Panel Installation

    139177_Rev_C July 11, 2010 1. If the riser bar is to be used, the insert must be lifted 2” Cast Iron Grill Assembly off the floor of the fireplace to allow for the riser bar to fill the space below the bottom grill assembly. See fig. Attach the upper and lower grill halves together using 37.

  • Page 25: Surround Assembly

    139177_Rev_C July 11, 2010 Mounting Tabs Use set screw to adjust alignment Panel Panel point downward Figure 39. Attach Surround Breastplates Riser Bar Attachment Figure 41. Surround mounting tab locations. Engage tabs Figure 40. with the slots in the Attach Breastplates to Legs brackets 2.

  • Page 26: Burner Controls

    139177_Rev_C July 11, 2010 Fireplace Operation Burner Controls • Burner functions may be manually controlled by plac- ing the burner switch in the ON/OFF position. • The STAT position permits automatic control through use of an optional wall thermostat or remote control Figure 44.

  • Page 27: Blower Controls

    139177_Rev_C July 11, 2010 Blower Operation Accent Lamps The GI 450 DV II Katahdin is equipped with a 125 cfm Twin accent lamps are controlled by the switch and heat-activated blower. The power cord should be con- dimmer located to the left of the blower controls. nected to the nearest 120V house current outlet.

  • Page 28: Maintenance

    139177_Rev_C July 11, 2010 CAUTION: Glass Replacement THE IGNITION SYSTEM OF THIS APPLIANCE CARRIES To remove the glass panel or glass gasket: LIVE VOLTAGE. ALWAYS TURN OFF THE GAS SUPPLY TO THE INSERT AND DISCONNECT THE POWER 1. Open the Controls Panel. Loosen battery box wing SOURCE BEFORE ANY SERVICE WORK IS PERFORMED, nut and push the box out of the way of the latch INCLUDING BATTERY REPLACEMENT.
  • Page 29 139177_Rev_C July 11, 2010 Always replace any damaged or broken parts with JØTUL PARTS ONLY. These are available through your Au- thorized Jøtul dealer. Never substitute any other parts. With proper care and maintenance, your appliance will provide you with years of enjoyment. If you experi- ence any problem with your Jøtul GI 450 DV II Katahdin gas insert, contact your Jøtul Authorized Dealer for as- sistance.

  • Page 30: Illustrated Part Breakdown

    139177_Rev_C July 11, 2010 Jøtul GI 450 DV II Replacement Parts ONLY USE REPLACEMENT PARTS PROVIDED BY AN AUTHORIZED JØTUL DEALER. Figure 51. Burner and Spud Assembly No. Part Number Description No. Part Number Description 222292 Elbow, 90°, Brass 3/8 NTP X 3/8” Dia Tube 129660 Burner Tube, GI 450 DV II 118214...
  • Page 31 139177_Rev_C July 11, 2010 Figure 52. Dimmer & Blower Controls Assembly Figure 54. Lamp Assembly No. Part Number Description 117917 Screw, HWH SMA 8 x 1/2 SL Blk Oxide 22397092 Light Shade, Matte Black 118015 Screw,PH SMA #7x1/2 Zinc 222942 Light Fixture, High Temperature 222943 Light Bulb, 130 Volt, 50 Watt...

  • Page 32: Appendix A Wiring Diagrams

    139177_Rev_C July 11, 2010 Approved Vent Appendix A Manufacturers Wiring Diagrams The Jøtul GI 450 DV II fireplace insert is approved for installation with direct vent chimney components supplied by the following manufacturers: RHEOSTAT Simpson Dura-Vent, Inc. P.O. Box 1510 Vacaville, CA 95696-1510 800-835-4429 POWER SUPPLY...

  • Page 33: Appendix B / Simple Surround

    139177_Rev_C July 11, 2010 Appendix B Steel Grill and Simple Surround Assembly #8 x 1/2” Screw Tools Required M6 x 12 Bolt • 1/4” socket driver or spade screwdriver Lower • 10 mm socket or open end wrench Upper Grill •...

  • Page 34: Warranty Statement

    139177_Rev_C July 11, 2010 Jøtul Gas Product 2) Damage due to incorrect installations not in conformance with the installation instructions contained in this owner’s manual or local and/or national fire and building regulations. Limited Warranty 3) Damage due to service performed by an installer, service agency or gas supplier, unless otherwise agreed to in writing by JØTUL.

  • Page 35: Lighting Instructions

    139177_Rev_C July 11, 2010 LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING. WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance is equipped with an ignition device which automatically lights the pilot.
  • Page 36 139177_Rev_C July 11, 2010 This appliance must be installed in conformance with local and national building regulations. Before beginning the installation, it is important that the these instructions be carefully read and understood. Jøtul maintains a policy of continual product development. Consequently, products may differ in speci- fication, color or type of accessories from those illustrated or described in various publications.

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