Exmark Ultra Vac QDS Lazer Z HP Operator's Manual

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For Serial Nos.
510,000 & Higher
Part No. 103-8855

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Summary of Contents for Exmark Ultra Vac QDS Lazer Z HP

  • Page 1 For Serial Nos. 510,000 & Higher Part No. 103-8855...
  • Page 2 ♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers,...
  • Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS Description Page 1. Safety Safety Alert Symbol ................1 Training ....................1 Preparation ................... 1 Operation................... 2-3 Safety Signs ..................3-4 2. Specifications Model Numbers and Required Accessories .......... 4 Dimensions................... 5 Bagging System ................... 5 3. Assembly Instructions Assembly Diagram................
  • Page 6: Safety

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac QDS as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac QDS, carefully read and understand this manual and the operator’s manual for your mower in their entirety.
  • Page 7: Operation

    1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing.
  • Page 8: Safety Signs

    Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.5.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark Ultra Vac QDS.
  • Page 9: Specifications

    For Units with a 2 Post ROPS only PART NO. 103-6604 PART NO. 1-653554 LOCATION: Top of Blower LOCATION: Rear of Bags PART NO. 98-5954 LOCATION: Under Blower Cover For Units with a 2 Post ROPS only PART NO. 103-6605 PART NO.
  • Page 10: Dimensions

    2.2 DIMENSIONS 2.2.1 Overall unit length w/ Ultra Vac QDS: 44" Deck 94.58" (240.2 cm) 48" Deck 94.58" (240.2 cm) 52" Deck 93.00" (236.2 cm) 2.2.2 Overall unit width w/ Ultra Vac QDS: 44" Deck 58.47"(148.5 cm) 61.73"(159.8 cm) 48" Deck 52"...
  • Page 11: Install Drive Kit

    FRONT WEIGHTS (Included with Ultra Vac QDS) ULTRA VAC QDS DRIVE KIT Key Qty Description Key Qty Description 1 Spacer, Counterweight (52” decks)(See Figure 2) 1 Plate, Weight Mounting 4 5/16-18 x 1 Hex Head Screw 1 Pin, Chute Pivot 4 5/16-18 x 1 ½...
  • Page 12 FIGURE 4 3.2.2 Blower Drive Sheave Installation: a) Remove the right side belt shield and the 5/16 x 3 1/4 bolt that secures the shield to the deck. b) Remove the deck drive belt from around the right sheave. c) Support the right mower blade so that it will not fall off when the right sheave nut is removed.
  • Page 13: Install Weight Assembly

    h) Install 5/16-18 x .62 screw (Item 24) into hole that 5/16 – 18 x 3 ¼ bolt was removed from on the deck. Use the whizlock nut removed in step 3.2.2 a). Install bolt with head to inside of deck. Install the new belt cover (Item 23) secure with the two belt shield knobs (Item 20) as shown in Figure 3.
  • Page 14: Assemble Tubes

    FIGURE 7 HOT ENGINE GUARD INSTALLATION 3.4.2. Install the Bagger Mount Weldment (Item 2) and engine guard shield using the (8) 5/16-18 x 1 Screws provided (Item 3) and (8) whizlock nuts removed in step 3.4.1. 3.4.3. Align the side holes in the engine guard shield to holes in the frame on each side of the unit.
  • Page 15: Adjustments

    FIGURE 8 BELT ROUTING 3.6.3. Reinstall the belt guide removed in step 3.6.1. 3.6.4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit installed in section 3.2). 3.6.5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the mounting pin into the tube welded to the rear corner of the deck.
  • Page 16 FIGURE 9 3.7.2 Door closing: The closing of the door is controlled by the two hinge links (Figure 10 – A). The length of the hinge links can be changed to provide complete closing of the door and reasonable force on the handle to latch or unlatch the door.
  • Page 17: Operation

    4. OPERATION 4.1 PRE-START 4.1.1 Read the operator’s manual for your mower and familiarize yourself with all controls before operating the machine. Make sure that you understand the controls, their locations, their functions, and their safety requirements. 4.1.2 Ensure the blower, belt cover, door mesh, tube and hopper are in good condition, properly attached, and latched.
  • Page 18: Transporting

    FIGURE 11 DISCHARGE CHUTE INSTALLATION 4.3.7. Re-install the plastic belt cover and tighten the knobs. 4.3.8. Remove the hair pins and clevis pins holding the hopper assembly to the mount weldment. 4.3.9. Lift the bag hopper assembly off the mount. 4.3.10.
  • Page 19 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death. HOW TO AVOID THE HAZARD ♦ Use extreme caution when operating a unit on a ramp. ♦...
  • Page 20: Maintenance

    5. MAINTENANCE: WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD ♦ Remove the key from the ignition switch and pull the wire(s) off the spark plug(s) before you do any maintenance.
  • Page 21: Adjustments

    The idler arm may become bent during use or transport. A bent idler arm could cause the belt to jump off of the idler and be damaged. 1) Make sure the belt cover is installed and run the blower for one to two minutes. 2) Shut off the deck drive, stop engine and wait for all moving parts to stop.
  • Page 22: Tips And Troubleshooting

    6. Tips and Troubleshooting Your Exmark Ultra Vac QDS has been designed to be the most productive bagging system on the market. The following tips have been collected to help you get the most out of your Ultra Vac QDS right from the start.
  • Page 23: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...
  • Page 24 GRASS CATCHER MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER Check us out on the Web: www.exmark.com ©2000-2004 EXMARK MFG. CO. INC. PART NO. 103-8855 INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ® ®...

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