Page 1
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 510,000 & Higher Part No. 103-8855 www.mymowerparts.com...
Page 2
♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers,...
Page 3
(6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
Page 4
If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS Description Page 1. Safety Safety Alert Symbol ................1 Training ....................1 Preparation ................... 1 Operation................... 2-3 Safety Signs ..................3-4 2. Specifications Model Numbers and Required Accessories .......... 4 Dimensions...................
MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac QDS as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac QDS, carefully read and understand this manual and the operator’s manual for your mower in their entirety.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
Always install and remove the Ultra Vac QDS, including counterweights, as instructed. Failure to do so will cause a reduction in stability or traction. Do not operate the mower with only a portion of the Ultra Vac QDS installed. 1.5 SAFETY SIGNS 1.5.1...
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Units with a 2 Post ROPS only PART NO. 103-6604 PART NO. 1-653554 LOCATION: Top of Blower LOCATION: Rear of Bags PART NO. 98-5954 LOCATION: Under Blower Cover For Units with a 2 Post ROPS only PART NO.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FRONT WEIGHTS (Included with Ultra Vac QDS) ULTRA VAC QDS DRIVE KIT Key Qty Description Key Qty Description 1 Spacer, Counterweight (52” decks)(See Figure 2) 1 Plate, Weight Mounting 4 5/16-18 x 1 Hex Head Screw 1 Pin, Chute Pivot 4 5/16-18 x 1 ½...
Page 12
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 4 3.2.2 Blower Drive Sheave Installation: a) Remove the right side belt shield and the 5/16 x 3 1/4 bolt that secures the shield to the deck. b) Remove the deck drive belt from around the right sheave.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 h) Install 5/16-18 x .62 screw (Item 24) into hole that 5/16 – 18 x 3 ¼ bolt was removed from on the deck. Use the whizlock nut removed in step 3.2.2 a). Install bolt with head to inside of deck.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 7 HOT ENGINE GUARD INSTALLATION 3.4.2. Install the Bagger Mount Weldment (Item 2) and engine guard shield using the (8) 5/16-18 x 1 Screws provided (Item 3) and (8) whizlock nuts removed in step 3.4.1.
3.6.8 and 3.6.9 again to verify belt position. 3.7 ADJUSTMENTS: Your Ultra Vac QDS was adjusted at the factory to operate properly. However, there are three basic adjustments that can be made, should your unit require them: 3.7.1 Arm Position: The left and right bellcrank arms control the timing of the left and...
Page 16
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 9 3.7.2 Door closing: The closing of the door is controlled by the two hinge links (Figure 10 – A). The length of the hinge links can be changed to provide complete closing of the door and reasonable force on the handle to latch or unlatch the door.
4.2 MOWING 4.2.1 The Ultra Vac QDS blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck before engaging the cutting blades.
4.3.10. Remove the hairpins and lift the front weight(s) off of the mount plates. Note: The portions of the Ultra Vac QDS bagger that are not bolted to the mower are designed to be installed or removed in their entirety. Do not operate the mower with only a portion of the Ultra Vac QDS installed.
Page 19
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 WARNING POTENTIAL HAZARD ♦ Loading a unit on a trailer or truck increases the possibility of backward tip-over. WHAT CAN HAPPEN ♦ Backward tip-over of the unit could cause serious injury or death.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5. MAINTENANCE: WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the engine. WHAT CAN HAPPEN ♦ Accidental starting of the engine could seriously injure you or other bystanders.
5.2 ADJUSTMENTS Your Ultra Vac QDS was adjusted at the factory to operate properly. However, there are three basic adjustments that can be made, should your unit require them: 5.2.1 Arm Position: The left and right bellcrank arms control the timing of the left and right door opening mechanisms.
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 6. Tips and Troubleshooting Your Exmark Ultra Vac QDS has been designed to be the most productive bagging system on the market. The following tips have been collected to help you get the most out of your Ultra Vac QDS right from the start.
This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...
Page 24
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MULCH SYSTEM ROLL OVER PROTECTION SYSTEM (ROPS) SNOW BLADE SUN SHADE...