Ferris 5900788 Operator's Manual
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Ferris 5900788 Operator's Manual

Is3100z series zero-turn riding mower
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Zero-Turn Rider & Mower Deck
Model No.:
Description
5900784
IS3100ZLKAV2661
5900788
IS3100ZBV3061
5900786
IS3100ZBV3261
5900791
IS3100ZBV32/61 AUS/NZ
5900793
IS3100ZBV3261CAL
5900794
IS3100ZKAV3761SS
5900872
IS3100ZKAV3761SS DFI
5900969
IS3100ZKAV3761
5900559
IS3100ZB3061
5900302
IS3100ZBV3061
5900301
IS3100ZBV3661
This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com.
Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su distribuidor
OPERATOR'S
MANUAL
IS3100Z Series
Zero-Turn Riding Mower
Zero-Turn Rider
Model No.:
5900787
5900792
5900795
5900873
5900970
5900300
72" Mower Deck Flat Nosed
Model No.:
5901184
5900718
72" Mower Deck iCD Slope Nosed
Model No.:
5900510
Ferris o www.ferrisindustries.com.
Description
IS3100ZBV32
IS3100ZBV32AUS/NZ
IS3100ZKAV37SS
IS3100ZKAV37SS DFI
IS3100ZKAV37
IS3100ZBV36
Description
3100/72
3100/72 AUS/NZ
Description
3100/72
5101937
Rev: N

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Summary of Contents for Ferris 5900788

  • Page 1 Model No.: Description 5900510 3100/72 This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com. Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su distribuidor Ferris o www.ferrisindustries.com. 5101937...
  • Page 2 State of California to Milwaukee, WI, USA. All rights reserved. cause cancer, birth defects, or other reproductive harm. FERRIS is a trademark of Briggs & Stratton Corporation Milwaukee, WI, USA. WARNING Contact Information: Briggs & Stratton Power Products Group, LLC.

  • Page 3: Table Of Contents

    Table of Contents Troubleshooting, Adjustments & Service ..33 Operator Safety ..........2 Troubleshooting the Rider ........33 Identification Numbers ..........11 Troubleshooting the Mower ........34 Safety Alert Symbol and Signal Words ....11 Troubleshooting Common Cutting Problems ..35 Safety Icons ............11 Seat Adjustment ............36 Safety Decal Location ...........12 Ground Speed Control Lever Adjustment .....36 Safety Interlock System ........13...

  • Page 4: Operator Safety

    Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.

  • Page 5: Slope Operation

    Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees).
  • Page 6 Operator Safety Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt. There is no roll over protection when the roll bar is down! Do not jump off if the mower tips (it is safer to be secured by the seat belt with the roll bar raised.) Lower the roll bar only when necessary (such as to temporarily clear a low overhanging obstacle) and...
  • Page 7 Operator Safety Fuel and Maintenance Always disengage all drives, shutoff the engine, and remove the key before doing any cleaning, refueling, or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running.
  • Page 8 Operator Safety Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 9 Operator Safety 23. Use care when approaching blind corners, shrubs, 5. Use extra care with grass catchers or other trees or other objects that may obscure vision. attachments. These can change the stability of 24. To reduce fire hazard, keep unit free of grass, the unit.
  • Page 10 Operator Safety EMISSIONS where there is an open flame, such as in a water heater. Allow unit to cool before storing. 1. Engine exhaust from this product contains 5. Shut off fuel while storing or transporting. Do not chemicals known, in certain quantities, to cause store fuel near flames or drain indoors.
  • Page 11 Operator Safety leaks. Make sure all hydraulic fluid connections To maintain operator roll over protection and roll bar are tight and all hydraulic hoses and lines are in effectiveness: good condition before applying pressure to the • If a ROLL BAR becomes damaged for any reason, system.
  • Page 12 Operator Safety WARNING INSPECT BUCKLE & LATCH Failure to properly inspect and maintain the seat belt can cause serious injury or death. INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT • The seat belt like the ROLL BAR, needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use, misuse, age degradation,...

  • Page 13: Identification Numbers

    Operator Safety Identification Numbers CAUTION or NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged. Safety Icons All Models When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.

  • Page 14: Safety Decal Location

    Operator Safety Safety Decal Location Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all safety decals. WARNING If any safety decals become worn or damaged, and cannot be read, order replacment decals from your local dealer.

  • Page 15: Safety Interlock System

    Operator Safety Safety Interlock System This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. Operational SAFETY Checks Test 1 —...

  • Page 16: Features & Controls

    Features & Controls Features and Controls Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Ground Speed Levers Seat Adjustment Lever These levers control the ground speed of the rider.
  • Page 17 Features & Controls PTO (Power Take Off) Switch Fuel Tank Cap The PTO switch engages and disengages the mower. To remove the cap, turn counterclockwise. Pull UP on the switch to engage the mower, and push DOWN to disengage the mower. Fuel Level Gauge Displays the fuel level in the tank.

  • Page 18: Operation

    Operation Checks Before Starting Operation • Check that crankcase is filled to full mark on General Operating Safety dipstick. See the engine Operator’s Manual for instructions and oil recommendations. Before first time operation: • Make sure all nuts, bolts, screws and pins are in •...

  • Page 19: Starting The Engine

    Operation Pushing the Rider by Hand WARNING If you do not understand how a specific control DO NOT TOW RIDER functions, or have not yet thoroughly read the Towing the unit will cause hydraulic pump FEATURES & CONTROLS section, do so now. and wheel motor damage.

  • Page 20: Zero Turn Driving Practice

    Operation Zero-Turn Driving Practice Smooth Travel The lever controls of The lever controls of the Zero Turn rider are the Zero Turn rider are responsive, and learning to gain a smooth and responsive. efficient control of the rider’s forward, reverse, and turning movements will take some practice.
  • Page 21 Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place, “Zero Turn,” gradually move one return back toward neutral. Repeat several times. ground speed control lever forward from neutral and one lever back from neutral simultaneously.

  • Page 22: Mowing

    Operation Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. 4.

  • Page 23: Mowingmethods

    Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high.

  • Page 24: Attaching A Trailer

    Operation Proper Mulching Attaching a Trailer Mulching consists of a mower deck which cuts and The maximum weight of a towed trailer should be recuts clippings into tiny particles and which then less than 300 lbs (138kg). Secure the trailer with an blows them down INTO the lawn.

  • Page 25: Raising & Lowering The Roll Bar

    Operation Raise & Lower the Roll Bar To lower the roll bar: 1. Pull the hair pin clips (A, Figure 10) out of the retainer pins (B). 2. Push or pull the top of the roll bar (C) forward against the rubber stops (D) and remove the retainer pins (B).

  • Page 26: Storage

    Operation Storage WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some poorly ventilated enclosures. Gasoline fumes gasoline, so never store the unit indoors or in any may reach an open flame, spark or pilot light other area where fuel vapor could travel to any...

  • Page 27: Regular Maintenance

    Regular Maintenance Maintenance Maintenance Schedule & Procedures The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter.

  • Page 28: Checking Tire Pressures

    Regular Maintenance Check Tire Pressures Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.

  • Page 29: Check Hydraulic Oil Level

    NOTE: Removing the oil filter from the filter base will drain the oil reservoir. Have a suitable container ready to catch any spilled oil. Ferris recommends this be a dealer-only service item. 1. Locate the hydraulic oil filter (A, Figure 14) behind the oil reservoir.

  • Page 30: Cooling System (Liquid Cooled Models Only)

    Regular Maintenance Cooling System (Liquid Cooled Models WARNING Only) PRESSURIZED SYSTEM Check Engine Coolant Level Hot coolant can cause serious burns. Never open the radiator cap. Wait until the engine The engine coolant level and quality should be is cool before checking the coolant level or checked before each use, when the engine is cool removing the reservoir cap.

  • Page 31: Lubrication

    Use grease fittings when present. Disassemble parts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (p/n 5022285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available.

  • Page 32: Battery Maintenance

    Regular Maintenance Battery Maintenance Cleaning the Battery and Cables 1. Disconnect the cables from the battery, negative cable first (B, Figure 20). 2. Clean the battery terminals and cable ends with a wire brush until shiny. 3. Reinstall the battery and reattach the battery cables, positive cable first (A) 4.

  • Page 33: Servicing The Mower Blades

    Regular Maintenance Servicing the Mower Blades Removing the Mower Blade CAUTION Avoid injury. Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16”...
  • Page 34 Regular Maintenance Sharpening the Mower Blades CAUTION Avoid injury. Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. • Always wear safety eye protection when grinding 1. Sharpen the mower blade with a grinder, hand file, Figure 25.

  • Page 35: Troubleshooting, Adjustments & Service

    Troubleshooting, Adjustment & Service Troubleshooting WARNING While normal care and regular maintenance will To avoid serious injury, perform maintenance extend the life of your equipment, prolonged or on the tractor or mower only when the engine constant use may eventually require that service be is stopped and the parking brake engaged.

  • Page 36: Troubleshooting The Mower

    Troubleshooting, Adjustment & Service RIDER TROUBLESHOOTING CONTINUED. PROBLEM CAUSE REMEDY Engine runs, but rider will 1. Hydraulic release valve(s) 1. Turn valve(s) clockwise to close. not drive. in “open” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3.

  • Page 37: Troubleshooting Common Cutting Problems

    Troubleshooting, Adjustment & Service TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking 1. Sharpen your blades. 1. Blades are not sharp. 2. Replace your blades. 2. Blades are worn down too far. 3. Always mow at FULL throttle. 3. Engine speed is too slow. 4.

  • Page 38: Seat Adjustment

    Troubleshooting, Adjustment & Service Seat Adjustment See Figure 28. The seat can be adjusted forward Seat Adjustment and back. Move the lever to the left, position the seat Lever as desired, and release the lever to lock the seat into position.

  • Page 39: Speed Balancing Adjustment

    Troubleshooting, Adjustment & Service Speed Balancing Adjustment If the rider veers to the right or left when the ground speed control levers are in the maximum forward position, the top speed of each of these levers can be balanced by turning the adjustment bolt(s) (A, Figure 31).

  • Page 40: Return-To-Neutral Adjustment

    Troubleshooting, Adjustment & Service Return-to-Neutral Adjustment To determine if it is necessary to adjust the neutral return, perform the following steps. 1. Disengage the PTO, engage the parking brake and turn off the engine. 2. Move the ground speed control levers into the operating position, pull levers rearward and release.

  • Page 41: Suspension Adjustment

    Troubleshooting, Adjustment & Service Figure 36. Suspension Adjustment A. Pre-load Adjuster B. Shock Mounting Bolt C. Top Jam Nut D. Bottom Jam Nut WARNING E. Adjuster Bolt Use two hands when adjusting the shock Suspension Adjustment springs. This will prevent the wrench from The shock assembly can be adjusted to vary the slipping while pressure is being applied.

  • Page 42: Cutting Height Adjustment

    Troubleshooting, Adjustment & Service Cutting Height Adjustment WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. The cutting height adjustment pin (A, Figure 37) controls the mower cutting height.

  • Page 43: Deck Lift Rod Timing Adjustment (S/N: 2016270588 & Below)

    Troubleshooting, Adjustment & Service Deck Lift Rod Timing Adjustment (S/N: Inner Rod 2016270588 & Below) 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar);...

  • Page 44: Deck Lift Rod Timing Adjustment (S/N: 2016270589 & Above)

    Troubleshooting, Adjustment & Service Deck Lift Rod Timing Adjustment (S/N: Inner Rod 2016270589 & Above) 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 15 psi (1,03 bar);...

  • Page 45: Deck Leveling Adjustment

    Troubleshooting, Adjustment & Service Deck Leveling Adjustment NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake.

  • Page 46: Pto Clutch Adjustment

    Troubleshooting, Adjustment & Service PTO Clutch Adjustment WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. All other Models: S/N: All Briggs & Stratton 543777-0120-E1 Models: S/N: 2013556397 & Above: Check the PTO clutch adjustment after the initial 25 hour break-in period and then after every 100 hours of operation.

  • Page 47: Blade Brake Check

    Troubleshooting, Adjustment & Service 2. Using needle nose pliers, take hold of the tab and remove the re-gap shim (C). 3. Re-torque each brake mounting bolt to 10 ft. lbs. (13,5 Nm) 4. Using a .010” thick feeler gauge (A, Figure 52), verify that the gap is present between the rotor and armature face on both sides of the brake pole as shown.

  • Page 48: Hydraulic Pump Drive Belt Replacement

    Troubleshooting, Adjustment & Service Hydraulic Pump Drive Belt Replacment 1. Park the tractor on a smooth, level surface such FRONT as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2.

  • Page 49: Mower Belt Replacement

    Troubleshooting, Adjustment & Service Mower Belt Replacment To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

  • Page 50: Battery Service

    Troubleshooting, Adjustment & Service Check the Mower Belt Idler Tensioner Spring Length 1. Park the machine on a smooth level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine and remove the ignition key. 2.
  • Page 51 Troubleshooting, Adjustment & Service polarity (usually red to [+] positive and black to [-] can burn out starter motor. negative). 10. After starting, allow the engine to return to idle 5. While charging, periodically measure the speed. Remove the cable connection at the engine temperature of the electrolyte.

  • Page 52: Specifications

    Model 613777-0116-G1 Oil Capacity 2.4 US qt. (2.3 L) w/ Filter Displacement 60.60 Cu. In (993 cc) Fits models 5900788 & 5900503 Electrical 12 volt, 20 amp alternator; 30 Gross HP* Briggs & Stratton Vanguard Schematic Battery: 340 cca Oil Capacity 2.4 US qt (2.3 L) w/ filter...

  • Page 53: Wheel Motors

    Specifications engine may not develop the rated gross power when used in a given piece of power equipment. This difference is due to a variety of factors including, but not limited to, the variety of engine components (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability.

  • Page 54: Slope Identification Guide

    www.ferrisindustries.com...
  • Page 55 Notes...
  • Page 56 Notes...
  • Page 57 THIS PAGE INTENTIONALLY BLANK...

  • Page 58: Limited Warranty

    ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through FERRIS Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.

  • Page 59: Your Warranty Rights And Obligations

    California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement September 2012 Your Warranty Rights And Obligations The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased Owner’s Warranty Responsibilities: to explain the emissions control system warranty on your Model Year 2012--2013 ...
  • Page 60 OPERATOR’S MANUAL IS3100Z Series Zero-Turn Riding Mower...

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