Table of Contents
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Model Number:
5900778
5900779
5900854
5900834
Briggs & Stratton Power Products Group, LLC.
5375 North Main Street
Munnsville, NY 13409
800-933-6175
EVOLUTION Series
Compact Zero-Turn Riding Mower
Description
EVKAV1936, 19HP Kawasaki, 36" Mower Deck
EVKAV2748, 27HP Kawasaki, 48" Mower Deck
EVKAV1936 CAL, 19HP Kawasaki, 36" Mower Deck
EVKAV2048, 20HP Kawasaki, 48" Mower Deck
OPERATOR'S
MANUAL
5101835
Rev F
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Table of Contents
Troubleshooting
Related Manuals for Ferris 5900854
Summary of Contents for Ferris 5900854
- Page 1 Description 5900778 EVKAV1936, 19HP Kawasaki, 36” Mower Deck 5900779 EVKAV2748, 27HP Kawasaki, 48” Mower Deck 5900854 EVKAV1936 CAL, 19HP Kawasaki, 36” Mower Deck 5900834 EVKAV2048, 20HP Kawasaki, 48” Mower Deck Briggs & Stratton Power Products Group, LLC. 5375 North Main Street...
- Page 2 Thank you for purchasing this quality-built Ferris product. We’re pleased that you’ve placed your confidence in the Ferris brand. When operated and maintained according to the instructions in this manual, your Ferris product will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them.
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Page 3: Table Of Contents
Table of Contents Troubleshooting, Adjustments & Service ..48 Operator Safety ..........2 Troubleshooting the Rider ........48 Safety Decals ............8 Troubleshooting the Mower ........49 Safety Interlock System ..........9 Troubleshooting Common Cutting Problems ..50 Safety Icons ............9 Specifications ........... 51 Features & Controls ......... 10 Slope Identification Guide ....... -
Page 4: Operator Safety
Operator Safety Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself. -
Page 5: Slope Operation
Operator Safety Slope Operation Operation on slopes can be dangerous. Using the unit on a slope that is too steep where you do not have adequate wheel traction (and control) can cause sliding, loss of steering, control, and possible rollover. You should not operate on a slope greater than a 5.4 foot rise over a 20 foot length (15 degrees). - Page 6 Operator Safety Retaining Walls, Drop-offs, and Water Retaining walls and drop-offs around steps and water are a common hazard. Give yourself a minimum of two mower widths of clearance around these hazards and hand-trim with a walk behind mower or string trimmer. Wheels dropping over retaining walls, edges, ditches, embankments, or into water can cause rollovers, which may result in serious injury, death, or drowning.
- Page 7 Operator Safety Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
- Page 8 Operator Safety Do Not WARNING 1. Avoid starting, stopping, or turning on a slope. If tires lose traction (i.e. machine stops forward It is a violation of California Public Resource motion on a slope), disengage the blade(s) (PTO) Code, Section 4442, to use or operate the and drive slow off the slope.
- Page 9 Operator Safety SERVICE AND MAINTENANCE 11. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. To avoid personal injury or property damage, use 12. Park machine on level ground. Never allow extreme care in handling gasoline. Gasoline is untrained personnel to service machine.
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Page 10: Safety Decals
Operator Safety Safety Decals All DANGER, WARNING, CAUTION and instructional messages on your rider and mower This unit has been designed and manufactured to should be carefully read and obeyed. Personal bodily provide you with the safety and reliability you would injury can result when these instructions are not expect from an industry leader in outdoor power followed. -
Page 11: Safety Interlock System
Operator Safety Safety Icons The alert symbol is used to identify safety Safety Interlock System information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of the injury. This unit is equipped with safety interlock switches. -
Page 12: Features & Controls
Features and Controls Features and Controls Identification Numbers USA Models Identification When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. Record your part number, serial number and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown. -
Page 13: Control Functions
Features & Controls Control Functions The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section. Throttle Control Deck Transport Adjustment Handle, Cutting Height Adjustment Handle... - Page 14 Features & Controls Ground Speed Control Levers Ignition Switch These levers control the ground speed of the rider. The ignition switch starts and stops the engine, it has The left lever controls the left rear drive wheel and the three positions: right lever controls the right rear drive wheel.
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Page 15: Operation
Operation Checks Before Starting Operation • Check that crankcase is filled to full mark on General Operating Safety dipstick (B, Figure 1). See the engine Operator’s Manual for instructions and oil recommendations. Before first time operation: • Make sure all nuts, bolts, screws and pins are in •... -
Page 16: Starting The Engine
Operation Pushing the Rider by Hand WARNING If you do not understand how a specific control DO NOT TOW RIDER functions, or have not yet thoroughly read the Towing the unit will cause hydraulic pump FEATURES & CONTROLS section, do so now. and wheel motor damage. -
Page 17: Zero Turn Driving Practice
Operation Zero Turn Driving Practice Smooth Travel The lever controls of The lever controls of the Zero Turn rider are the Zero Turn rider are responsive, and learning to gain a smooth and responsive. efficient control of the rider’s forward, reverse, and turning movements will take some practice. - Page 18 Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place, “Zero Turn,” gradually move one return back toward neutral. Repeat several times. ground speed control lever forward from neutral and one lever back from neutral simultaneously.
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Page 19: Mowing
Operation Mowing 1. Engage the parking brake. Make sure the PTO switch is disengaged, the ground speed control levers are in the NEUTRAL position and the operator is on the seat. 2. Set the mower cutting height. 3. Start the engine (see STARTING THE ENGINE). 4. -
Page 20: Mowing Methods
Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high. - Page 21 Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn. These tiny particles decompose rapidly into by-products your lawn can use. UNDER PROPER CONDITIONS, your mulching mower will virtually eliminate noticeable clippings on Figure 11.
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Page 22: Storage
Operation Storage WARNING Temporary Storage (30 Days Or Less) Fuel and its vapors are extremely flammable and explosive. Remember, the fuel tank will still contain some Fire or explosion can cause severe burns gasoline, so never store the unit indoors or in any or death. -
Page 23: Regular Maintenance
Regular Maintenance Maintenance Maintenance Schedule The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. -
Page 24: Checking Tire Pressures
Regular Maintenance Check Tire Pressures Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life. -
Page 25: Change Oil & Filter
Regular Maintenance Change Oil & Filter 1. Warm engine by running for a few minutes. (Refer to the engine operator’s manual for oil & filter replacement instructions.) 2. Route the oil drain hose (A, Figure 13) over the side of the engine deck and underneath the fuel tank. -
Page 26: Seriving The Hydraulic System
Regular Maintenance Servicing the Hydraulic System Removing the Tank The right hand tank (A, Figure 14) must be removed prior to checking and/or changing the hydraulic oil. 1. Unscrew the three (3) wing bolts (B) that secure the tank to the unit. 2. -
Page 27: Lubrication
Regular Maintenance Lubrication Lubricate the unit at the locations shown in Figures 16 through 20 as well as the following lubrication points. Grease: • front caster wheel axles & yokes • deck lift pivot blocks • mower deck & pump drive idler arm •... -
Page 28: Servicing The Mower Blades
Regular Maintenance Servicing the Mower Blades Removing the Mower Blade CAUTION Avoid injury. Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. 1. To remove the mower blade, wedge a wooden block between the mower blade and the mower deck housing to keep the blade from turning and remove the mower blade mounting bolt with a 15/16”... - Page 29 Regular Maintenance Sharpening the Mower Blades CAUTION Avoid injury. Mower blades are sharp. • Always wear gloves when handling mower blades or working near blades. • Always wear safety eye protection when grinding 1. Sharpen the mower blade with a grinder, hand file, Figure 24.
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Page 30: Seat Height Adjustment
Regular Maintenance Seat Adjustment The height of the seat (A, Figure 27) can be adjusted either up or down and the position of the seat can be adjusted forward or back to accomidate the operator’s comfort level. 1. Remove the seat height adjustment hardware (B). 2. -
Page 31: Speed Balancing Adjustment
Regular Maintenance Speed Balancing Adjustment If the unit veers to the right or left when the ground speed control levers are in either the maximum forward (both ground speed control levers contacting the handle bars) or reverse position (both ground speed control levers contacting the top speed adjustment bolt), the top speed of the ground speed control levers can be adjusted. -
Page 32: Parking Brake Adjustment
Regular Maintenance Parking Brake Adjustment (S/N: 2013521289 & Below) There are two brake springs located by the rear wheels of the unit. If the parking brake springs need to be adjusted both parking brake springs must be adjusted equally. 1. Disengage the PTO, engage the parking brake, stop the engine and remove the ignition key. - Page 33 Regular Maintenance 8. With the parking brake disengaged, attempt to pull the brake hub (D) off of the unit. • If their is resistance when you remove the brake hub from the unit, continue with step # 9. • If their is no resistance when you remove the brake hub off the unit, place the brake hub back on the unit and skip to step # 11.
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Page 34: Suspension Adjustment
Regular Maintenance Suspension Adjustment The front shock assemblies (A, Figure 35) and the operator compartment shock assembly (B) can be adjusted to vary the amount of pre-load applied to the springs. This allows the operator to maintain the ride height. Use less pre-load for light weight operators. -
Page 35: Mowing Height Adjustment
Regular Maintenance Mowing Height Adjustment See Figure 36. The mowing height can be adjusted by turning the cutting height adjustment handle. To Raise the Mower Deck: Turn the cutting height adjustment handle (A, Figure 36) CLOCKWISE. To Lower the Mower Deck: Turn the cutting height adjustment handle COUNTER- CLOCKWISE. -
Page 36: Deck Lift Rod Timing Adjustment
Regular Maintenance Deck Lift Rod Timing Adjustment 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine, and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar). 2. Measure and record the distance between the lift pivots and the rod pivots. -
Page 37: Deck Leveling Adjustment
Regular Maintenance Deck Leveling Adjustment NOTE: Before adjusting the deck level, the deck lift rod timing must be checked and/or adjusted. 1. Park the machine on a flat, level surface. Disengage the PTO, stop the engine and engage the parking brake. Rear tires must be inflated to 18 psi (1,24 bar). -
Page 38: Pto Drive Belt Replacement
Regular Maintenance PTO Drive Belt Replacement 4. Using a 1/2” breaker bar, place the square end in the square hole located in the end of the idler arm NOTICE (A, Figure 44). Carefully rotate the breaker bar CLOCKWISE, which will relieve the tension on the To avoid damaging belts, DO NOT pry belts over belt exerted from the idler arm. -
Page 39: Mower Deck Drive Belt Replacement - 36" Models
Regular Maintenance Mower Deck Drive Belt Replacement - 36” Models 1. Park the unit on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. -
Page 40: Mower Deck Drive Belt Replacement - 48" Models
Regular Maintenance Mower Deck Drive Belt Replacement - 48” Models NOTICE To avoid damaging belts, DO NOT pry belts over pulleys. 1. Park the unit on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. -
Page 41: Hydraulic Pump Drive Belt Replacement
Regular Maintenance Hydraulic Pump Drive Belt Replacement 1. Park the unit on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see PTO DRIVE BELT REPLACEMENT for removal instructions). -
Page 42: Removing The Mower Deck
Regular Maintenance Removing the Mower Deck It may be necessary to remove the mower deck to facilitate servicing the mower deck. The following procedure details how to remove the mower deck from the unit. 1. Park the machine on a flat, level surface such as a concrete floor. -
Page 43: Removing The Operator Compartment Assembly
Regular Maintenance Installing the Mower Deck continued. 6. Install the hanger chains to the deck lift rod pivots as shown in figure 53. 7. Remove the blocking from underneath the unit. 8. Reinstall the PTO drive belt. Figure 55. Pusher Rollers A. - Page 44 Regular Maintenance 4. Loosen and remove the four (4) allen head screws (A, Figure 58) that secure the choke and throttle cable plate (B) to the dash panel assembly. Figure 58. Disconnect the Cable Plate A. Allen Head Screw B. Choke and Throttle Cable Plate 5.
- Page 45 Regular Maintenance 8. Locate the wire harness disconnect points under the right instrument control panel. Disconnect the wire harnesses by squeezing the quick release tabs and pulling the main unit wire harness connector (B, Figure 61) from the instrument panel wire harness connector (B). Figure 61.
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Page 46: Installing The Operator Compartment Assembly
Regular Maintenance Installing the Operator Compartment Assembly 1. Park the machine on a flat, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Place the operator compartment assembly (C, Figure 62) on the unit and loosely install the two (2) 1/2”... -
Page 47: Fuse Locations
Regular Maintenance Fuse Locations The fuse block is located underneath the left instrument control panel. Refer to Figure 64 for the location and amperage of the fuses used in this machine. A. Main: 20 amp fuse B. Charge: 20 amp fuse C. -
Page 48: Battery Service
Regular Maintenance Battery Service 6. Charge the battery until fully charged (until the specific gravity of the electrolyte is 1.250 or higher WARNING and the electrolyte temperature is at least 60° F). The best method of making certain a battery is Keep open flames and sparks away from the fully charged, but not over charged, is to measure battery;... - Page 49 Regular Maintenance THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Starter Switch Switch Jumper Cable Starting Discharged Vehicle Vehicle Battery Battery Jumper Cable To Ground Engine Block MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 67. Jump Starting WARNING WARNING Any procedure other than the proceeding could For your personal safety, use extreme caution result in: when jump starting.
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Page 50: Troubleshooting, Adjustments & Service
Troubleshooting Troubleshooting WARNING Remove the ignition key prior to Troubleshooting Chart performing maintenance on the unit. While normal care and regular maintenance will To avoid serious injury, perform maintenance extend the life of your equipment, prolonged or on the tractor or mower only when the engine constant use may eventually require that service be is stopped and the parking brake is engaged. -
Page 51: Troubleshooting The Mower
Troubleshooting Troubleshooting the Rider continued PROBLEM CAUSE REMEDY Engine runs, but rider will not 1. Hydraulic release valve(s) in “open” 1. Turn hydraulic release valve(s) drive. position. CLOCKWISE to close. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3. -
Page 52: Troubleshooting Common Cutting Problems
Troubleshooting Troubleshooting Common Cutting Problems PROBLEM CAUSE REMEDY Streaking 1. Sharpen your blades. 1. Blades are not sharp. 2. Replace your blades. 2. Blades are worn down too far. 3. Always mow at FULL throttle. 3. Engine speed is too slow. 4. -
Page 53: Specifications
Specifications Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. * Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors. ENGINE TRANSMISSIONS 19 HP Kawasaki Pump & Wheel Motor Make Kawasaki Hydro Gear PJ-2H / HGM-15P-7131... -
Page 54: Slope Identification Guide
www.ferrisindustries.com... - Page 55 Ferris Industries - a division of Simplicity Manufacturing Inc. Owner's Limited Warranty Information (Effective 04/28/2004) Thank you for purchasing Ferris commercial mowing equipment. Please take a few minutes to read this limited warranty information. It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur. Owner's Responsibilities - As a condition to our obligations under this limited warranty, you shall have read the operator's manual and you shall have completed and submitted to Ferris, within 20 days from the date of purchase, the Ferris Product Registration.
- Page 56 OPERATOR’S MANUAL EVOLUTION Series Compact Zero-Turn Riding Mower Briggs & Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 800-933-6175 www.ferrisindustries.com...