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Ferris 5900633 Operator's Manual

Comfort control dd series walk-behind mowers
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Tractor:
Model Number:
Description
5900633
5900635
5900637
5900638
5900972
Mower Deck:
Model Number:
Description
5900636
5900644
5900645
5900646
5900647
This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com.
Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su
Comfort Control DD Series
CCWKAV19,
CCWKAV25,
CCWKAV19CE,
CCWKAV25CE,
CCWKAV26,
CCW/48, 48" Cut
CCW/52, 52" Cut
CCW/61, 61" Cut
CCW/48CE, 48" Cut
CCW/52CE, 52" Cut
distribuidor Ferris o www.ferrisindustries.com.
OPERATOR'S
MANUAL
Walk-Behind Mowers
Combo Models:
Model Number:
Description
5900677
CCWKAV1948
5900678
CCWKAV1952
5900679
CCWKAV2552
5900680
CCWKAV2561
5900688
CCWKAV1948CE
5900689
CCWKAV2552CE
5900727
CCWKAV1948SDCE
5900973
CCWKAV2652
5900974
CCWKAV2661
5900975
CCWKAV2048
5900976
CCWKAV2052
5900552
CCWKAV2148
5900553
CCWKAV2152
5900555
CCWKAV2452
5900554
CCWKAV2461
5100647
Revision W

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Summary of Contents for Ferris 5900633

  • Page 1 5900555 CCWKAV2452 5900554 CCWKAV2461 This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com. Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su distribuidor Ferris o www.ferrisindustries.com. 5100647 Revision W...
  • Page 2 Thank you for purchasing this quality-built FERRIS product. We’re pleased that you’ve placed your confidence in the FERRIS brand. When operated and maintained according to the instructions in this manual, your FERRIS product will provide many years of dependable service.

  • Page 3: Table Of Contents

    Table of Contents Safety Rules & Information ....... 2 Identification Tags ..........8 Safety Decals ............9 Safety Interlock System ........10 Safety Icons ............11 Features & Controls ......... 12 Control Functions (S/N: 2013964104 & Below) ..12 Control Functions (S/N: 2013964105 & Above) ..14 Operation General Operating Safety........16 Checks Before Starting .........16...

  • Page 4: Safety Rules & Information

    Safety Rules & Information Operating Safety Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety. Do not operate this machine unless you have been trained. Reading and understanding this operator’s manual is a way to train yourself.

  • Page 5: Slope Operation

    Safety Rules & Information Slope Operation You could be seriously injured if you use this unit on too steep of a slope. Using the unit on a slope that is too steep where you do not have adequate footing and unit traction (and control) can cause you to lose control and possibly slip and fall or roll the unit over.
  • Page 6 Safety Rules & Information Fuel and Maintenance Always disengage all drives, shutoff the engine and remove the key before doing any cleaning, refueling or servicing. Gasoline and its vapors are extremely flammable. Do not smoke while operating or refueling. Do not add fuel while engine is hot or running.
  • Page 7 Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.
  • Page 8 Safety Rules & Information 23. Use care when approaching blind corners, shrubs, 6. Keep all movement on the slopes slow and trees or other objects that may obscure vision. gradual. Do not make sudden changes in speed 24. To reduce fire hazard, keep unit free of grass, or direction.
  • Page 9 Safety Rules & Information SERVICE AND MAINTENANCE mufflers, and engine to prevent fires. Clean up oil or fuel spillage. To avoid personal injury or property damage, use 10. Let engine cool before storing and do not store extreme care in handling gasoline. Gasoline is near flame.

  • Page 10: Identification Tags

    Identification Numbers Identification Numbers Power Head Identification Tag North American Models PRODUCT IDENTIFICATION XXXX Mower Deck XXXXXXXXXXXXXXX MODEL XXXXXXX Identification Tag CE Models SERIAL XXXXXXXX Fig. 1 Location of Identification Tags. 0 123456 789012 20xx Briggs & Stratton Power Product Group, LLC XXXXXXXXXXXXXXXXXX Assembled in U.S.A XXXXXXXXXXXXXXXXXX...

  • Page 11: Safety Decals

    Safety Decals SAFETY DECALS ALL MODELS Before operating your unit, read the safety decals. The cautions and warnings are for your safety. To avoid a personal injury or damage to the unit, understand and follow all the safety decals. WARNING If any safety decals become worn or damaged, and cannot be read, order replacement decals from your local dealer.

  • Page 12: Safety Interlock System

    Safety Interlock System / Safety Icons SAFETY ALERT SYMBOL & SIGNAL WORDS SAFETY INTERLOCK SYSTEM The alert symbol is used to identity safety information about hazards that can result in personal injury. A signal word (DANGER, WARNING, or This unit is equipped with safety interlock switches. CAUTION) is used with the alert symbol to indicate These safety systems are present for your safety, the likelihood and the potential severity of the injury.

  • Page 13: Safety Icons

    CE Safety Icons Danger: Machine Rollover. NORTH AMERICAN SAFETY ICONS Operating on steep slopes can cause sliding and loss of steering, control and rollover. Danger: Dismemberment. This machine can crush and cut. Keep hands away from belts and pulleys. Warning : Fire hazard Keep children, open flames and sparks away from the battery, which could ignite explosive gases.

  • Page 14: Features & Controls

    Features & Controls S/N: 2013964104 & Below Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. CONTROL FUNCTIONS The information below briefly describes the function of individual controls.
  • Page 15 Features & Controls Ignition Switch Choke The ignition switch starts and stops the engine, it has Close the choke for cold starting. Open the choke three positions: once the engine starts. A warm engine may not require choking. Pull the knob UP to close the choke. Stops the engine and shuts off the Push to knob DOWN to open the choke.

  • Page 16: Control Functions (S/N: 2013964105 & Above)

    Features & Controls S/N: 2013964105 - 2014550197 Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. CONTROL FUNCTIONS The information below briefly describes the function of individual controls.
  • Page 17 Features & Controls S/N: 2014550198 & Above Parking Brake Handle The parking brake is released by pushing DOWN on the parking brake handle until it stops. To engage the parking brake, pull UP on the handle until it locks over center. DISENGAGE Releases the parking brake.

  • Page 18: Operation

    Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation: • Check that crankcase is filled to full mark on dipstick (B, Figure 2). See the engine Operator’s • Be sure to read all information in the Safety and Manual for instructions and oil recommendations.

  • Page 19: Starting The Engine

    Operation WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls.

  • Page 20: Driving The Mower

    Operation DRIVING THE MOWER NOTE: Before attempting to drive the mower make sure you have read the Features and Controls section and understand the location and function of the controls. The hydrostatic transmission has an infinite number of speeds between full speed forward and reverse, with the faster speeds being achieved by moving the forward speed control lever and reverse steering control levers farthest in the direction of travel.
  • Page 21 Operation To make a right-hand turn (See Figure 6): Gently squeeze the right hand steering control lever (A, Figure 6). A sharp or gentle turn is determined by the amount of force applied to the steering control lever. Figure 6. Right Turn Travel. A.

  • Page 22: Mowing

    Operation MOWING Before mowing, set the cutting height as described in the Troubleshooting, Adjustments & Repair section. 1. Engage the parking brake. Make sure the PTO switch is disengaged and the motion control lever is in the NEUTRAL position. 2. Start the engine (see STARTING THE ENGINE). 3.

  • Page 23: Mowing Methods

    Operation When and How Often to Mow The time of day and condition of the grass greatly affect the results you’ll get when mowing. For the best results, follow these guidelines: 1. Mow when the grass is between three and five inches high.

  • Page 24: Pushing The Mower By Hand

    Operation Proper Mulching PUSHING THE MOWER BY HAND Mulching consists of a mower deck which cuts and DO NOT TOW MACHINE recuts clippings into tiny particles and which then Towing the machine will cause hydraulic blows them down INTO the lawn. These tiny particles transaxle damage.

  • Page 25: Storage

    Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some poorly ventilated enclosures. Gasoline fumes gasoline, so never store the unit indoors or in any may reach an open flame, spark or pilot light other area where fuel vapor could travel to any...

  • Page 26: Regular Maintenance

    Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your mower. You will need to keep a record of your operating time. SAFETY ITEMS Before Every Every Every Every Spring & Each Fall Hours Hours Hours...

  • Page 27: Checking Tire Pressures

    Regular Maintenance CHECK TIRE PRESSURES Tire pressure should be checked periodically, and maintained at the levels shown in the chart. Note that these pressures may differ slightly from the “Max Inflation” stamped on the side-wall of the tires. The pressures shown provide proper traction, improve cut quality, and extend tire life.

  • Page 28: Check Hydraulic Oil Level

    Regular Maintenance 3. Install the new air cleaner elements into the air CHECK HYDRAULIC OIL LEVEL cleaner body. 1. Observe the oil reservoir (B, Figure 11). The oil 4. Reinstall the case and the cap then securely level should be at the “FULL” line (C). fasten the two retaining clamps.

  • Page 29: Lubrication

    • mower deck idler arm Use grease fittings when present. Apply grease to moving parts when grease fittings are not installed. Not all greases are compatible. Ferris Red Grease (p/n 5022285) is recommended, automotive-type high-temperature, lithium grease may be used when this is not available.

  • Page 30: Cleaning The Battery And Cables

    Regular Maintenance CLEANING THE BATTERY AND CABLES WARNING Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. When removing or installing battery cables, disconnect the negative cable FIRST and reconnect it LAST. If not done in this order, the positive terminal can be shorted to the frame by a tool.

  • Page 31: Servicing The Mower Blades

    Regular Maintenance SERVICING THE MOWER BLADES WARNING Mower blades are sharp. For your personal safety, do not handle mower blades with bare hands. Careless or improper handling of blades may result in serious injury. For your personal safety, blade mounting bolts must each be installed with a flat washer then securely tightened.

  • Page 32: Troubleshooting, Adjustments & Repair

    Troubleshooting, Adjustment & Repair TROUBLESHOOTING WARNING While normal care and regular maintenance will To avoid serious injury, perform maintenance extend the life of your equipment, prolonged or on the mower only when the engine is stopped constant use may eventually require that service be and the parking brake engaged.

  • Page 33: Troubleshooting The Mower Deck

    Troubleshooting, Adjustment & Repair Rider Troubleshooting Continued. PROBLEM CAUSE REMEDY Engine runs, but mower will 1. Transmission release lever(s) 1. Move into drive position. not drive. in “neutral” position. 2. Belt is broken. 2. See Drive Belt Replacement. 3. Drive belt slips. 3.

  • Page 34: Troubleshooting Common Cutting Problems

    Troubleshooting, Adjustment & Repair TROUBLESHOOTING COMMON CUTTING PROBLEMS PROBLEM CAUSE REMEDY Streaking. 1. Blades are not sharp. 1. Sharpen your blades. 2. Blades are worn down to far. 2. Replace your blades. 3. Engine speed is too slow. 3. Always mow at full throttle. 4.

  • Page 35: Mowing Height Adjustment

    Troubleshooting, Adjustment & Repair MOWING HEIGHT ADJUSTMENT See Figure 20. The mowing height adjustment can be changed by turning the cutting height adjustment handle. To Raise the Mower Deck: Turn the cutting height adjustment handle (A, Figure 20) clockwise. To Lower the Mower Deck: Turn the cutting height adjustment handle counter clockwise.

  • Page 36: Deck Leveling Adjustment

    Troubleshooting, Adjustment & Repair 7. Refer to Figure 23. To adjust the lift rods the 1/2-20 steel clevises (A, Figure 23) will need to be adjusted. Loosen the 1/2-20 jam nut (B) that tightens against the clevis. Remove the cotter pin (C), and the clevis pin (D) that are connected to the rear deck lift rod (E).

  • Page 37: Mower Belt Replacement

    Troubleshooting, Adjustment & Repair 6. Manually position the left hand mower blade so that the tip of the blade is pointing towards the front and back of the mower. Measure from the front tip of the blade on the cutting edge to the ground.
  • Page 38 Troubleshooting, Adjustment & Repair 4. Slide the drive belt over the edge of the stationary idler pulley (B). Carefully release the tension on the breaker bar until the idler arm comes to a stop. 6. Unhook the idler tension spring (C) from the anchor bolt (D).

  • Page 39: Transmission Drive Belt Replacement

    Troubleshooting, Adjustment & Repair TRANSMISSION DRIVE BELT FRONT REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. 1. Remove the deck drive belt. See MOWER BELT REPLACEMENT sections. 2. Remove the clutch anchor bolts (A, Figure 30) that fasten the clutch anchor pad to the anchor.

  • Page 40: Transmission Neutral & Tracking Adjustments

    Troubleshooting, Adjustment & Repair TRANSMISSION NEUTRAL & TRACKING ADJUSTMENTS Neutral Adjustment 1. Park the machine on a smooth, level surface such as a concrete floor, away from bystanders and preferably facing a wall. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key.

  • Page 41: Transmission Maintenance & Service

    Troubleshooting, Adjustment & Repair TRANSMISSION MAINTENANCE The hydrostatic transmissions are sealed units that require no maintenance other than the following. • Keep the machine and the transmission cooling fins clear or grass, leaves and debris. • Keep oil level in the reservoir (A, Figure 32) at the “FULL”...

  • Page 42: Battery Service

    Troubleshooting, Adjustment & Repair 6. Charge the battery until fully charged (until the BATTERY SERVICE specific gravity of the electrolyte is 1.250 or higher and the electrolyte temperature is at least 60° F). WARNING The best method of making certain a battery is Keep open flames and sparks away from the fully charged, but not over charged, is to measure the specific gravity of a cell once per hour.
  • Page 43 Troubleshooting, Adjustment & Repair 10. After starting, allow the engine to return to idle 11. Remove the other cable by disconnecting at the speed. Remove the cable connection at the discharged battery first and then disconnect the engine or frame. Then remove the other end of opposite end from the booster battery.

  • Page 44: Specifications

    Specifications SPECIFICATIONS CHASSIS: Fuel Tanks Capacity: 5 Gallons (18.9 L) NOTE: Specifications are correct at time of printing Rear Wheels Tire Size: 17 x 7.50 -12 and are subject to change without notice. Inflation Pressure: 15 psi (1,03 bar) Front Wheels Tire Size: 9 x 3.5 - 6 ENGINE: TRANSMISSION:...

  • Page 45: Slope Identification Guide

    ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, POLE, FENCE POST, BUILDING, ETC)

  • Page 46: Limited Warranty

    ABOUT YOUR WARRANTY We welcome warranty repair and apologize to you for being inconvenienced. Warranty service is available only through FERRIS Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty only covers defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, normal wear and tear, or stale or unapproved fuel.

  • Page 47: Your Warranty Rights And Obligations

    California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement September 2012 Your Warranty Rights And Obligations The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased Owner’s Warranty Responsibilities: to explain the emissions control system warranty on your Model Year 2012--2013 As the engine/equipment owner, you are responsible for the performance of the ...
  • Page 48 OPERATOR’S MANUAL Comfort Control DD Series Walk-Behind Mowers...

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