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GENTRON G6000LPG Owner's Manual

6ooow propane generator
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I EN
I RON
®
Owner's
Manual
6OOOW
PROPANI-
(_ENERATOR
P|easeread Slidsavethese|listruet|elis,
HAVEOUESTIOHS ORHEEDSERVICE
DO HOTRETURNTOSTORE!
PL_SE CALL TOLL FREE," 888.896.6881
www.
GentronUSA.
com

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Summary of Contents for GENTRON G6000LPG

  • Page 1 ® I EN I RON Owner's Manual 6OOOW PROPANI- (_ENERATOR P|easeread Slidsavethese|listruet|elis, HAVEOUESTIOHS ORHEEDSERVICE DO HOTRETURNTOSTORE! PL_SE CALL TOLL FREE," 888.896.6881 www. GentronUSA.
  • Page 2 Carbon Monoxide Using a generator indoors WILL KiLL YOU iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
  • Page 3 IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY. GENTRON® WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
  • Page 4 GENTRON® will repair or replace, at GENTRON® sole option, products components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business...
  • Page 5 - Costs assoiciated with assembly, required oil, adjustments or other installation and start=up costs. • Merchandise sold by GENTRON®, which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply.
  • Page 6 Owner's Manual Safety Guidelines = Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
  • Page 7 6000W Propane Generator General Precautions WARNING! FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN RESULT iN SEVERE iNJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WiLL KiLL YOU iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell.
  • Page 8 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LiNE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON® IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 9 6000W Propane Generator General Precautions (cont'd) Work Area + Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. + Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 10 Owner's anual General Precautions (cont'd) Electrical Safety (cont'd) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
  • Page 11 6000W Pro ane Generator General Precautions (cont'd) Personal Safety (cont'd) = Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on.
  • Page 12 Manual General Precautions (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact GENTRON® immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance...
  • Page 13 6000W Propane Generator General Precautions (cont'd) installation (cont'd) If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 201 Ibs (approx). Two or more people should assist when moving or lifting this product.
  • Page 14 Owner's anLlal General Precautions (cont'd) Mechanical (cont'd) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts.
  • Page 15 General Precautions _cont'd) Extension Cord If an extension cord (not incnuded) is used, make sure to use onny UL approved cords having the correct gauge and Uength according to the foUlowing tame: Namepnate Amps {@ Cord Lengths fuji moad) Oft,- 50ft, 50 ft,-i00 100 ft,-150 150 ft,-200 ft,...
  • Page 16 Owner's Manual Assembly Wheel and handle assembly: 1) CONTENTS: Spark plug Tool + 2) Thread nut thru stand and Rod, 2 axles, 2 washers, 4 cotter frame of the generator. pins, 2 wheels, Stand, 4 bolts 4 nuts, and Propane line. 3) Thread the nuts onto the bolts.
  • Page 17 6000W Pro ane Generator Assembly Wheel and handle assembly: 7) Handles should be already installed. 8) Twist and pull out to use handles.
  • Page 18 Owner's To start this generator with th electric start you will need a battery (not included)_ You can use a 12v Lawn Tractor Battery with the following specifications: The dimensions Wx7.5" DxS" Hx7"(including terminals). A rated cranking amperage of 200_ Terminals are regular, not reversed.
  • Page 19 6000W Pro ane Generator Propane Connection Propane hose connection Propane Cylinder (NOTE: This is your Propane common propane BBQ cylinder) Intake Valve Step 1 Step 2 Insert other end of hose to Insert hose connection generator and tighten. the propane cylinder &...
  • Page 20 Owner's Manual Operation Purge button Outlets Voltage Meter Fuel Intake Valve Pull Start Key Start Key Start Circuit Breaker NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W=30 GRADE ENGINE OIL.
  • Page 21 6000W Propane Generator Operation (cont'd) Starting Instructions Pull the choke lever to the "START" Connect the propane hose from the bottle to the machine position Turn the fuel valve to the "START" Turn the valve on the propane cylinder position all the way open Press the "PURGE"...
  • Page 22 Owner's anual Operation (cont'd) Starting Instrections Battery Start: If battery is installed, turn the key to the START position & allow the engine to crank. When engine starts, release the key back to the RUN position. Recoil Start: Turn the key to the RUN Position. Pull the recoil starter to start.
  • Page 23 TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LiNE CONDiTiONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON® IS NOT RESPONSIBLE FOR ANY DIRECT OR iNDiRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LiNE CONDiTiONER. 2. Once the generator...
  • Page 24 TO POWER SENSiTiVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LiNE CONDiTiONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON® iS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LiNE CONDiTiONER. 2. Once the generator...
  • Page 25 Propane Generator Operation (cont'd) Spark Plug Service in order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7 RTC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
  • Page 26 OwneP s Rual inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH iS iN iTS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR COMPLETELY COOL BEFORE PERFORMING ANY iNSPECTiONS, MAINTENANCE, OR CLEANING.
  • Page 27 6000W Propane Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNiT WiLL POWER. iF POWERING EXCEEDS THE GENERATOR'S CAPACITY, iT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT...
  • Page 28 Owner's anLlal Installation (cont'd) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.
  • Page 29 Propane Generator Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2006 Model Year Certificate of Conformity Manufacturer: JIANGSU JIANGDONG GROUP CO. LTD. Small SI Engine Family: 6JDGS.3892LA Certificate Number: JDG-NRSI-06-06 HC+NO× FEL: g/kW-hr Date Issued:SEP 0 8 2D35 Merrylin Zaw-Mon, Director, Compliance and Innovation Strategies Division, Office of...
  • Page 30 OwneP s anual Specifications AC electrical 120V/240V AC @ 42/21A 60Hz Current Output Continuous/Rated Wattage 5,000 Peak Wattage 6,000 Outlet Two 120VAC, 2 spring grounded One 120V twist-lock outlet One 120/240V AC twist-lock outlet Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil &...
  • Page 31 6000W Pro ane Generator Cylinder head system assy. (A) APA Parts Parts Description APG3560-A-01-JD JF340-A-01 HEAD COVER COMP. BOLT APG3560-A-02-J J F340-A-02 HEAD COVER WASHER COME APG3560-A-03-J J F340-A-03 WASHER COVER PACKING APG3560-A-04-J J F340-A-04 HEAD COVER COME APG3560-A-05-J J F340-A-05 HEAD COVER PACKING APG3560-A-06-J J F340-A-06...
  • Page 32 Cylinder barrel (B) APA Parts No. Parts No. Description APG3560-B-01-JD JF340-B-01 FLANGE BOLT(M6x14) APG3560-B-02-JD JF240-B-02 OIL LEVELSWITCHASSY. APG3560-B-03-JD JF240-B-03 O-RING (14mm) APG3560-B-04-JD JF340-B-02 FLANGE NUT (MIO) APG3560-B-05-JD JF390-B-03 CRANK CASE APG3560-B-06-JD JF340-B-04 BALL BEARING(6207) APG3560-B-07-JD JF340-B-05 WASHER(q_8.3 xr_17 xl) APG3560-B-08-JD JF340-B-06 LOCK PIN (10 mm) APG3560-B-09-JD...
  • Page 33 6000W Pro ane Generator Crankcase cover system assy(C) APA Parts Parts Description APG3560-C-01-JD JD5000-A-01 DUCT COVER APG3560-C-02-JD J D5000-A-02 FLANGE BOLT (M8x35) APG3560-C-03-JD JF340-C-03B OI L SCALE APG3560-C-04-JD JF340-C-02 OIL SCALE SEAL RING APG3560-C-05-JD JF340-B-11 OIL SEAL (q)35xcp52x8) APG3560-C-06-JD JF390-C-01 FLANGE BOLT (M8x35) APG3560-C-07-JD JF340-C-04B...
  • Page 34 Crankshaft system assy(D) APA Parts No. Parts No. Description APG3560-D-01-JD JF340-D-02 CRANKSHAFTCOMR APG3560-D-02-JD JF340-D-04 BALANCERWEIGHT...
  • Page 35 6000W Pro ane Generator Piston and connecting APA Parts No. Parts No. Description APG3560-E-O1-JD JF390-E-01 COMPRESSIONRINGA APG3560-E-O2-JD JF390-E-02 COMPRESSIONRING B APG3560-E-O3-JD JF390-E-03 OIL RINGA APG3560-E-O4-JD JF390-E-04 OIL RINGB APG3560-E-O5-JD JF240-E-05 PISTONPIN CLIP (20 mm) APG3560-E-O6-JD JF390-E-05 PISTON APG3560-E-O7-JD JF390-E-06 PISTONPIN APG3560-E-OS-JD JF340-E-07 CONNECTING ROD...
  • Page 36 Camshaft system assy(F) It! i APA Parts Pa_s Description APG3560-F-01-JD JF340-F-01 PIVOT ADJUSTING APG3560-F-02-JD JF340-F-02 ROCKER ARM PIVOT APG3560-F-03-JD JF340-F-03 ROCKER ARM APG3560-F-04-JD JF340-F-04 PIVOT BOLT (M8) APG3560-F-05-JD JF340-F-05 PUSH ROD GUIDE PLATE APG3560-F-06-JD JF240-F-06 ROD PUSH APG3560-F-07-JD JF240-F-07 INTAKE VALVE APG3560-F-08-JD JF390-F-08 EX VALVE...
  • Page 37 6000W Pro ane Generator Recoil starter system assy(G) APA Parts No. Parts No. Description RECOILSTARTER ASSY. APG3560-G-01-JD JF340-G-01 SETTINGSCREW APG3560-G-02-JD JF340-G-02 SPRINGRETAINER APG3S60-G-03-JD JF340-G-03 PLATENSPRING APG3S60-G-04-JD JF340-G-04 STARTER DETENT APG3S60-G-0S-JD JF340-G-05 DETENTSPRING APG3S60-G-06-JD JF340-G-06 RECOILSTARTER REEL APG3S60-G-07-JD JF340-G-07 STARTRETURNSPRING APG3560-G-08-JD JF340-G-08 RECOILSTARTER CASECOMP.
  • Page 38 Fan cover system assy(H) 24 ¸ APA Parts No. Parts No. Description APG3560-H-O1-JD JF340-H-01 SHROUD APG3560-H-O2-JD JF340-H-02 FLANGE BOLT(M6 x 14) APG3560-H-O3-JD JF340-H-03 FAN COVERCOMP. APG3560-H-O4-JD JF340-H-04 WIRE HARNESSCLIP...
  • Page 39 6000W Propane Generator Carburetor system assy.(I) APA Parts Parts Description APG3560-1-01-JD JD3800-B-01 TUBE CLIP APG3560-1-02-JD JD3800-B-02 TUBEA APG3560-1-03-JD JD3800-B-03 TUBE B APG3560-1-04-JD JD3800-B-04 WIPE HARNESS CLIP APG3560-1-05-JD JD3800-B-05 DASHPOT CHECK VALVE APG3560-1-06-JD JD3800-B-06 MANUAL CHOKE STAYASSY. APG3560-1-07-JD JF340-1-05 CARBURETOR IRON GASKET APG3560-1-08-JD JF390LPG-I-01 MIXER...
  • Page 40 Flywheel system Assy(J) APA Parts No. Parts No. Description APG3560-J-O1-JD JF340-J-01A FLYWHEEL APG3560-J-O2-JD JF340-J-01B FLYWHEEL APG3560-J-O3-JD JF340-J-02 SEMICIRCLEKEY APG3560-J-O4-JD JF340-J-03 COOLING FAN APG3560-J-OS-JD JF340-J-04 STARTER PULLEY APG3560-J-O6-JD JF340-J-05 FLYWHEELNUT (M16)
  • Page 41 6000W Pro ane Generator Ignition System Assy(K) APA Parts No. Parts No. Description APG3560-K-O1-JD JF340-K-01 NOISESUPPERSSOR CAP ASSY. APG3560-K-02-JD JF340-K-02 INGITION GOILASSY. APG3560-K-O3-JD JF340-K-03 STOP SWITCHCORD APG3560-K-O4-JD JF340-K-04 STOP SWITCHCORD HOLDER APG3560-K-OS-JD JF340-K-05 FLANGE BOLT(M6×25) APG3560-K-O6-JD JF340-K-06 CORD GROMMET APG3560-K-O7-JD JF340-K-07 CHARGECOIL ASSY.
  • Page 42 Starter m otorSystem assy(L) APA Parts No. Parts No. Description APG3560-L-O1-JD JF340-L-01 UNIT STARTERMOTOR APG3560-L-O2-JD JF340-L-02 CONTACTOR ASSY. APG3560-L-03-JD JF340-L-03 FLANGE BOLT (M8x35)
  • Page 43 6000W Pro ane Generator Control System Assy(M) APA Parts No. Parts No. Description APG3560-M-O1-JD JF340-M-OIB CONTROLASSY. APG3560-M-O2-JD JF340-M-O2B CONTROL BASECOMP. APG3560-M-O3-JD JF340-M-03 CONTROLADJUSTING SPRING APG3560-M-O4-JD JF340-M-04 PAN SCREW(M5 x34) APG3560-M-O5-JD JF340-M-05 FLANGE BOLT(M6x14) APG3560-M-O6-JD JF340-M-06 GOVERNORSPRING APG3560-M-O7-JD JF340-M-07 THROTTLERETURNSPRING APG3560-M-O8-JD JF340-M-08 GOVERNORROD APG3560-M-Og-JD...
  • Page 44 Muffler System Assy. (N) Parts Parts Description APG3560-N-01-JD JD3800-B-01 FLANGE BOLT (M8×16) APG3560-N-02-JD JD3800-B-02 FLANGE BOLT (M6x12) APG3560-N-03-JD JD3800-B-03 MUFFLER STAY COME APG3560-N-04-JD JD3800-B-04 MUFFLER PROTECTOR SEAL APG3560-N-05-JD JD3800-B-05 MUFFLER SIDE PROTECTOR APG3560-N-06-JD JD6500-A-01 MUFFLER INNER PROTECTOR COME APG3560-N-07-JD JD6500-A-02 MUFFLER COUP.
  • Page 45 6000W Pro ane Generator Air cleaner(O) APA Parts Parts Description APG3560-O-01-JD JD3800-C-0i AIR CLEANER COVER COMP APG3560-O-02-JD JD3800-C-02 AIR CLEANER ELEMENT APG3560-O-03-JD JD3800-C-03 FLANGE NUT (M5) APG3560-O-04-JD JD3800-C-04 AIR CLEANER SEPARATOR APG3560-O-05-JD JD3800-C-05 AIR CLEANER SEAL APG3560-O-06-JD JD3800-C-06 AIR CLEANER CASE COMP APG3560-O-07-JD J F340-A- 13 B...
  • Page 46 Owner's Manual Control panel (P) APA Parts No. Parts No. Description ELECTROMAGNETICVALVE SWITCHASSY. APG3560-P-01 -JD JF200LPG-I-0 APG3560-P-02-JD JD6500ELPG-A-01 ENGINE SWITCH ASSY. JD6500BST-E-04 APG3560-P-03-JD VOLT METER ASSY. APG3560-P-04-JD JD6500LPG-A-02 CIRCUIT BREAKER APG3560-P-05-JD JD6500BST-E-08 120V/240V RECEPTACLE (L14-30) JD6500BST-E-07 APG3560-P-06-JD 120V RECEPTACLE (L5-30) JD6500BST-E-05 APG3560-P-07-JD 120V RECEPTACLE...
  • Page 47 6000W Pro ane Generator Frame(Q) APA Parts No. Parts No. Description APG3560-Q-01 -JD JD6500ELPG-B-01 FRAME COMR JD3800-F-05 BOTTOM RUBBER APG3560-Q-02-JD APG3560-Q-03-JD JD3800-F-04 FLANGE NUT (M8) APG3560-Q-04-JD JD6500LPG-B-02 ARC COVER APG3560-Q-05-JD JD3500LPG-C-03 FLANGE BOLT (M6X12) APG3560-Q-06-JD JD3500LPG-B-04 FLANGE NUT (M6) JD6500LPG-B-03 COPING APG3560-Q-07-JD JD3500LPG-B-06...
  • Page 48 Owner's Manual Rotor Stator APA Parts No. Parts No. Description APG3560-R-O1-JD JD6500-D-01 STATOR COVER APG3560-R-O2-JD JD6500-D-02 STATOR ASSY. APG3560-R-O3-JD JD6500-G-03 COOLING FAN APG3560-R-O4-JD JD3800-G-04 BRUSH ASSY. APG3560-R-OS-JD JD3800-G-05 TAPPING SCREW (MS x14) APG3560-R-O6-JD JD3800-G-06 RR HOUSING APG3560-R-O7-JD JD3800-G-07 PAN SCREW (MSx12) APG3560-R-OS-JD JD6500-G-08 FLANGE BOLT (M6x179)

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