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GENTRON GG10000 Owner's Manual

10000 watt generator
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I EN!
IZIN
®
Owner's
1 0,000
Please read and save those instructions.
HAVEqUESTIONS OR NEEDSERVlCE ,f_I
h
-4._
DO NOTRETURNTOSTORE!
PLEASE CALL T OLL F REE: 888.896.6881
www.
GentronUSA.
com

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Summary of Contents for GENTRON GG10000

  • Page 1 ® I EN! IZIN Owner's 1 0,000 Please read and save those instructions. HAVEqUESTIONS OR NEEDSERVlCE ,f_I -4._ DO NOTRETURNTOSTORE! PLEASE CALL T OLL F REE: 888.896.6881 www. GentronUSA.

  • Page 2: Table Of Contents

    Ilk WARNING! READ AND UNDERSTANDALL SAFETY PRECAUTIONSIN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTYDAMAGE,AND/OR VOIDING OF YOUR WARRANTY. GENTRON® PRODUCTSWILL NOT BE LIABLE FORANY DAMAGE BECAUSEOF FAILURE TO FOLLOWTHESE INSTRUCTIONS.

  • Page 3: Limited Warranty

    Gentron® will repair or replace, at Gentron® sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts.
  • Page 4 IIII Limited Warranty Merchandise sold by Gentron® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIALLOSS, DAMAGE, OR EXPENSETHAT MAY RESULT FROM ANY DEFECTS,FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVEREDBY THIS WARRANTY.

  • Page 5: Safety Guidelines

    Owner's Manual IIIIIIIIIIIIIIIIIIIIIIIII IIIII iiiiiiiiilllllllmllll IIIII i I ii Safety Gnidefines - Definitions This manual contains important information that you need to know and understand in order to keep YOU SAFEand to PREVENTEQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.

  • Page 6: General Precautions

    Owner's Manual General Precautions WARNING! Failure to follow these instructions can result in severe injury or death. DANGER! Carbon Monoxide Using a generator indoors WILL HILL YOUIN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. if you can smell the generator exhaust, you are breathing CO.
  • Page 7 Owner's Manual Genera] Precautions Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.
  • Page 8 Owner's Manual I IIIIIII I I II I IIIII IIII IIIIIIIII I IIIII General Precautions Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose generator to rain or wet conditions.
  • Page 9 Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Gentron® immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified Personnel could result in a risk of injury.
  • Page 10 Owner's Manual II I I IIIIIII IIII IIII IIIIII II IIIIIIIIII General Precautions When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
  • Page 11 Owner's Manual General Precautions Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.

  • Page 12: Battery

    Owner's Manual Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications:The dimensions are Wx7.5" Dx5" Hx7"(including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty.
  • Page 13 Owner's Manual Unpacking 1, Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check at! loose parts against the following list. Contact your dealer tolt free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 14 Owner's Manual Assembly Handle Installation Install the handle bracket. Connect handle with the bracket.
  • Page 15 Owner's Manuel Assen ly Wheel Kit Installation Hereis the hardwarerequired to install Start by installing the rubber floor mounts the support leg. Placea block of wood underthe generatorso that you don't onto the support leg haveto hold it up whiletrying to install as shown.

  • Page 16: Operation

    Owner's Manual IIIIIII II III IIIIIII Operation Electric Start Tank NOTE: The parts listed above are helpful for locating the controls mentioned below. CAUTION: Prior to first using the generator, the engine must be filled with a high quality sae 10w-30 grade engine oil.
  • Page 17 Owner's Manual Operation Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF:To stop the engine. RUN: To run the engine. 2. The fuel valve is located between the fuel tank and the carburetor. KeyStart When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor.
  • Page 18 CAUTION:Attempting to power sensitive electronic equipment without the use of an approved line conditioner may cause damage to the equipment. Gentron® is not responsible for any direct or indirect damage caused by failure to use an approved line conditioner.
  • Page 19 Owner's Manual Operation Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 20: Inspection, Cleaning And Maintenance

    Owner's Manual IIIIIIIIIIIIIIIIIII IIIII Inspection, Cleamng, and Maintenance Spark Plug Service WARNING! Always make sure the engine power switch is in its "OFF" position. Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections, maintenance, or cleaning.

  • Page 21: Installation

    Owner's Manual Installation NOTE: Prior to powering tools and equipment make sure the generator's rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 22: Compliance

    Owner's Manual UNITED STATES ENVIRONMENTALPROTECTIONAGENCY,WASHINGTON,DC 20460 2005 Model Year Certificate of Conformity Manufacturer: Jiangsu Jiandong Group Co. Ltd. Certificate Number: JDG-NRSI-05-04 Effective Date: 12/09/2005 Date Issued: 12/09/2005 Merrylin Zaw-Mon, Director, Compliance and Innovation Strategies Division, Office of Transportation and Air Quality.

  • Page 23: Specifications

    Owner's Manual IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Specifications AC Electrical 120V/240V AC @ 60/30A 60Hz Current Output Rated Wattage 7,200 Peak Wattage 10,000 Outlet 2-120V outlets, 1-120V twistqock 1-120/240V twist-lock DC Electrical 8.3A Gasoline Engine Horsepower Type 4-cycle OHV air-cooled Recoil & Electric Start 420cc Displacement Oil Capacity...

  • Page 24: Parts List

    Owner's Manual Parts List Cylinder Head assy. APA Part No. Part. No Description SP-GG9OOE-A-OI-JD HEAD COVERCOMP. BOLT JF340-A-01 SP-GGgOOE-A-()2-JD HEAD COVERWASHER COMP. JF340-A-02 SP-GG9OOE-A-O3-JD TUBE J F340-A-13 SP-GG9OOE-A-O4-JD HEAD COVERCOMP. JF340-A-04 SP-GGgOOE-A-O5-JD HEAD COVERPACKING JF340-A-05 SP-GG9OOE-A-OG-JD JF340-A-06 FLANGEBOLT (M10X 80) SP-GGgOOE-A-O7-JD SPARK PLUG JF340-A-07...
  • Page 25 Owner's Manual U IIIIUl I I I IIIIIII I III III I Parts List Cylinder Head assy. (_)_7 APA Part No. Part. No Description SP-GG9OOE-B-O1-JD JF340-B-01 FLANGEBOLT (M6X 14) SP-GG9OOE-B-O2-JD OIL LEVEL SWITCH ASSY. JF240-B-02 SP-GG9OOE-B-O3-JD O-RING JF240-B-03 SP-GGgOOE-B-O4-JD FLANGENUT JF340-B-02 SP-GG9OOE-B-O5-JD CRANK CASE...
  • Page 26 Owner's Manual Parts List Crankcase Cover SystemAssy. APA Part No. Part. No Description SP-GG9OOE-C-Ot-JD DUCT COVER JD5OOO-A-01 SP-GG9OOE-C-O2-JD JD5OOO-A-02 FLANGEBOLT (M8 X 35) SP-GG9OOE-C-O3-JD OIL SCALE JF340-C-O3B SP-GG9OOE-C-O4-JD OIL SCALE SEAL JF340-C-02 SP-GG9OOE-C-O5-JD JF340-B-11 OIL SEAL(?35x?52x8) SP-GG9OOE-C-O6-JD JF390-C-01 FLANGEBOLT (M8X35) SP-GG9OOE-C-O7-JD CRANKCASECOVER JF340-C-O4B...
  • Page 27 Owner's Manual IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII Parts List CrankshaftSystem Assy. APA Part No. Part. No Description SP-GG9OOE-D-OI-JD CRANKSHAFTCOMP. JF420-D-02 SP-GG9OOE-D-O2-JD BALANCER WEIGHT JF340-D-04...
  • Page 28 Owner's Manual III I IIIIIII IIIIIIIII III IIIIII I IIII II III II Parts List Piston and ConnectingRod System Assy. APA Part No. Part. No Description SP-GG9OOE-E-OI-JD COMPRESSION RING A JF420-E-01 SP-GG9OOE-E-O2-JD COMPRESSION RING B JF420-E-02 SP-GG9OOE-E-O3-JD OIL RING A JF420-E-03 SP-GG9OOE-E-O4-JD OIL RING B...
  • Page 29 Owner's Manual Parts List Recoil Starter System Assy. 91° APA Part No. Part. No Description SP-GG9OOE-F-O1-JD PIVOT ADJUSTING NUT JF340-F-01 SP-GG9OOE-F-O2-JD ROCKERARM PIVOT JF340-F-02 SP-GG9OOE-F-O3-JD ROCKERARM JF340-F-03 SP-GG9OOE-F-O4-JD JF340-F-04 PIVOT BOLT (M8) SP-GG9OOE-F-O5-JD PUSH ROD GUIDE PLATE JF340-F-05 SP-GG9OOE-F-O6-JD ROD PUSH JF240-F-06 SP-GG9OOE-F-O7-JD VALVE LIFTER...
  • Page 30 Owner's Manual Parts List Recoil Starter System Assy. Part. No APA Part No. Description SP-GG9OOE-G-O1-JD RECOILSTARTER ASSY. JF340-G-01 SP-GG9OOE-G-O2-JD SETTINGSCREW JF340-G-02 SP-GG9OOE-G-O3-JD SPRING RETAINER JF340-G-03 SP-GGgOOE-G-O4-jD PLATEN SPRING JF340-G-04 SP-GG9OOE-G-O5-JD STARTER RATCHET JF340-G-05 SP-GGgOOE-G-OG-JD RETURN SPRING JF340-G-06 SP-GGgOOE-G-O7-JD RECOILSTARTER REEL JF340-G-07 SP-GG9OOE-G-O8-JD RECOILSTARTER SPRING...
  • Page 31 Owner's Manual IIIIIIIIIIIIIIIIII I IIII IIII II I Parts List Fan Cover System Assy. © APA Part No. Part. No Description SP-GG9OOE-H-O1-JD SHROUD JF340-H-01 SP-GG9OOE-H-O2-JD JF340-H-02 FLANGEBOLT (M6 X 14) SP-GG9OOE-H-O3-JD JF340-H-03 FAN COVER COMP. SP-GG9OOE-H-O4-JD WIRE HARNESS CLIP JF340-H-04...
  • Page 32 Owner's Manual Parts List Carburetor SystemAssy. APA Part No. Description Part. No SP-GG9OOE-FO1-JD TUBE CLIP JD3800-B-01 SP-GG9OOE-1-O2-jD TUBE A JD3800-B-02 SP-GG9OOE-1-O3-JD TUBE B JD3800-B-03 SP-GG9OOE-1-O4-JD WIPE HARNESSCLIP JD3800-B-04 SP-GGgOOE-!-O5-JD DASHPOT CHECKVALVE JD3800-B-05 SP-GG9OOE-I-O6-JD MANUAL CHOKESTAY ASSY. JD3800-B-06 SP-GG9OOE-I-O7-JD CARBURETORIRON GASKET JF340-1-05 SP-GG9OOE-1-O8-JD CARBURETORASSY.
  • Page 33 Owner's Manual IIIIIIII Parts List Flywheel System Assy, Part. No APA Part No. Description FLYWHEEL JF340-J-01 B SP-GG9OOE-J-O1-JD SP-GGgOOE-J-O2-JD SPECIAL WOODRUFFKEY JF340-J-02 SP-GG9OOE-J-O3-JD COOLING FAN JF340-J-03 SP-GG9OOE-J-O4-JD STARTER PULLEY JF340-J-04 SP-GG9OOE-J-O5-JD JF340-J-05 FLYWHEEL NUT (M16)
  • Page 34 Owner's Manual IIIIII IIII II III I IIIIIII I IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII IIIIIIII II II Parts List Ignition System Assy. APA Part No. Part. No Description SP-GG9OOE-K-O1-JD SPARK PLUG CAP ASSY. JF340-K-01 SP-GG9OOE-K-O2-JD INGITION COIL ASSY. JF340-K-02 SP-GGgOOE-K-O3-JD STOP SWITCH CORD JF340-K-03 SP-GGgOOE-K-O4-JD STOP SWITCH CORD HOLDER JF340-K-04...
  • Page 35 Owner's Manual IIIIII IIIIIIIII I IIIII I Parts List Starter Motor System Assy.. APA Part No. Part. No Description SP-GG9OOE-O1-JD STARTER MOTOR JF340-L-01 SP-GG9OOE-O2-JD SOLENOID JF340-L-02 SP-GG9OOE-O3-JD JF340-L-03 FLANGEBOLT (M8x35)
  • Page 36 Owner's Manual 1111111 IIIIIIIIIIIIIIIIIII IIII IIIIIIIIIII III I Parts List ° Control System Assy. APA Part No. Part. No Description SP-GG9OOE-M-O1-JD CONTROLASSY. JF340-M-O1B SP-GG9OOE-M-O2-JD CONTROL BASE COMP. JF340-M-O2B SP-GG9OOE-M-O3-JD CONTROLADJUSTING JF340-M-03 SP-GG9OOE-M-O4-JD JF340-M-04 PAN SCREW (M5 X 34) SP-GG9OOE-M-O5-JD JF340-M-05 FLANGEBOLT (M6 X 14) SP-GG9OOE-M-O6;JD GOVERNORSPRING...
  • Page 37 Owner's Manual IIIII I I Parts List Muffler System Assy. 1--_ APA Part No. Part. No Description SP-GG9OOE-N-O1-JD JD3800-B-01 FLANGEBOLT (M8 X t6) SP-GG9OOE-N-O2-JD JD3800-B-02 FLANGEBOLT (M6 X 12) SP-GG9OOE-N-O3-JD MUFFLERSTAY COMP. JD3800-B-03 SP-GG9OOE-N-O4-JD MUFFLER PROTECTORSEAL JD3800-B-04 SP-GG9OOE-N-O5-JD MUFFLERSIDE PROTECTOR JD3800-B-05 SP-GG9OOE-N-O6-JD MUFF.
  • Page 38 Owner's Manual Parts List Air Cleaner APA Part No. Part. No Description SP-GG9OOE-O-O1-JD AIR CLEANERCOVER COMP JD3800-C-01 SP-GG9OOE-O-O2-JD AIR CLEANER ELEMENT JD3800-C-02 JD3800-C-03 SP-GG9OOE-O-O3-JD FLANGENUT (M5) SP-GG9OOE-O-O4-JD AiR CLEANERSEPARATOR JD3800-C-04 SP-GG9OOE-O-O5-JD AIR CLEANERSEAL JD3800-C-05 SP-GG9OOE-O-OG-JD JD3800-C-06 AIR CLEANERCASECOMP SP-GG9OOE-O-O7-JD GASKET JF340-A-13B...
  • Page 39 Owner's Manual IIIIIII I II imllllll iii i ii Parts List Fuel Tank System Assy. APA Part No. Part. No Description SP-GG9OOE-P-O1-JD FUEL FILLER CAP COMP JD3800-D-01 SP-GGgOOE-P-O2-JD FUEL FILTER JD3800-D-02 SP-GGgOOE-P-O3-JD FUELTANK COMP. JD3800-D-03 SP-GG9OOE-P-O4-JD FUEL METERASSY. JD3800-D-04 SP-GG9OOE-P-O5-JD FLAT SCREW JD3800-D-05 SP-GGgOOE-P-O6-JD...
  • Page 40 Owner's Manual IIIIIIIIIIIIII IIII I I Parts List Control Box Assy APA Part No. Part. N0 Description SP-GG9OOE-Q-O1-JD CONTROL PANEL COMP. JD8OOOE-E-01 SP-GG9OOE-Q-O2-JD ENGINESWITCH ASSY. JD6500BST-E-02 SP-GG9OOE-Q-O3-JD DO12V OUTPUT JD6500BST-E-03 SP-GG9OOE-Q-O4-JD VOLTMETERASSY. JD6500BST-E-04 SP-GG9OOE-Q-O5-JD JD6500BST-E-05 120V RECEPTACLE(Ru-22) SP-GG9OOE-Q-O6-JD CIRCUIT BREAKER20A JD6500BST-E-06 SP-GG9OOE-Q-O7-JD JD6500BST-E-07...
  • Page 41 Owner's Manual Parts List Frame CompAssy. I0_8 APA Part No. Part. No Description SP-GG9OOE-R-O1-JD FUELTANK MOUNTING BOLT JD3800-F-01 SP-GG9OOE-R-O2-JD FRAME COMP. JD8OOO-F-02 SP-GG9OOE-R-O3-JD JO3800-F-03 FLANGEBOLT (MGX 12) SP-GG9OOE-R-O4-JD JD3800-F-04 FLANGENUT (U8) SP-GG9OOE-R-O5-JD JD3800-F-05 MOTOR MOUNT (LEFT) SP-GG9OOE-R-OG-JD JD3800-F-06 MOTOR MOUNT (RIGHT) SP-GG9OOE-R-O7-JD JD3800-F-07 FLANGENUT (MIO)
  • Page 42 Owner's Manual III I IIIIIIIIIII Illll I Parts List Generator =====+ =====+ 2 APA Part No. Part. No Description SP-GG9OOE-S-O1-JD STATOR COVER JD6500-D-01 SP-GG9OOE-S-O2-JD STATOR ASSY. JD6500-D-02 SP-GG9OOE-S-O3-JD COOLING FAN JD6500-G-03 SP-GGgOOE-S-O4-JD BRUSH ASSY. JD3800-G-04 SP-GG9OOE-S-O5-JD TAPPING SCREW JD3800-G-05 SP-GG9OOE-S-O6-JD GENERATORSTAY JD3800-G-06 SP-GG9OOE-S-O7-JD...
  • Page 43 Owner's Manual IIII Parts List Wheei & Hand Assy. APA Part No. Part. No Description SP-GG9OOE-T-Oi-JD COTTERPEN JD6500-T-01 SP-GG9OOE-T-O2-JD PLAIN WSHER JD6500-T-02 SP-GG9OOE-T-O3-JD WHEEL JD8OOO-T-03 SP-GG9OOE-T-O4-JD SHAFT JD8OOO-T-04 SP-GG9OOE-T-O5-JD FLANGEBOLT JD6500-T-05 SP-GG9OOE-T-O6-JD VIBRATION ABSORBER JD6500-T-06 SP-GG9OOE-T-O7-JD JD6500-T-07 FLANGENUT (M8) SP-GG9OOE-T-O8-JD STAND JD6500-T-08 SP-GG9OOE-T-O9-JD...

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