GENTRON GG10000 Owner's Manual
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GENTRON GG10000 Owner's Manual

10000 watt generator
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I EN
I
N
®
Own®r's
Manual
1 o,nno
WATT
GENERATOR
Plesseresd sfldssvethese instructions,
HAVE OUEST/OHSOR HEEDSERVICE
DO HOT RETURN TO STORE!
PLEASE CALL TOLLFREE: 888.896.6881
www.
GentronUSA.
com

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  • Page 1 ® I EN Own®r's Manual 1 o,nno WATT GENERATOR Plesseresd sfldssvethese instructions, HAVE OUEST/OHSOR HEEDSERVICE DO HOT RETURN TO STORE! PLEASE CALL TOLLFREE: 888.896.6881 www. GentronUSA.

  • Page 2: Table Of Contents

    WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING, FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY, GENTRON® PRODUCTS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS,...

  • Page 3: Limited Warranty

    Gentron® will repair or replace, at Gentron® sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts.
  • Page 4 Manua! Limi|ed W uTan|¥ Merchandise sold by Gentron® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY.

  • Page 5: Safety Guidelines

    Manua! Safety Guidelines - Definitiuns This manual contains important information that you need to know and understand in order to keep YOU SAFE and to PREVENT EQUIPMENT PROBLEMS, The following symbols help you recognize this information, Please read the manual and pay attention to these sections, Save These important Safety instructions! Read and understand all of these safety instructions= Be sure to retain them for future use, WARNING! Warnings indicate a certainty or strong possibility...

  • Page 6: General Precautions

    Manua! General Precautions WARNING! Failure to follow these instructions can result in severe injury or death. DANGER! Carbon Monoxide Using a generetor indoors WILL KILL YOU IN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO.
  • Page 7 Manua! General Precautions Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing.
  • Page 8 Manua! General Precautions Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.
  • Page 9 Servicing Maintain labels and name plates on the generator and engine. These carry important information= If unreadable or missing, contact Gentron® immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 10 Manua! General Precautions When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. Heart Pacemakers WARNING! People with pacemakers should consult their physician(s) before using this product.
  • Page 11 Manua! General Precautions Check for damaged parts. Before using the generator, any part that appears damaged shouid be carefuiiy checked to determine that it wiil operate properly and perform its intended function. Check for aiignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.

  • Page 12: Battery

    Ma.ual Battery Assembly To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications:The dimensions are Wx7.5" Dx5" Hx7"(including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty.

  • Page 13: Assembly

    Manual Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. LooseParts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...
  • Page 14 Manual Assembly HafldJeIflstaiJatiofl Install the handle bracket. Connect handle with the bracket.
  • Page 15 Manual Assembly Wheel Kit InstalJation Here is the hardware required to install Start by installing the rubber floor mounts the support leg. Placea block of wood under the generator so that you don't onto the support leg as shown. have to hold it up while trying to install the leg.

  • Page 16: Operation

    Manua! Operatiun Electric Start ....Fuel Tank NOTE: The parts listed above are helpful for locating the controls mentioned below. CAUTION: Prior to first using the generator, the engine must be filled with a high quality sae 10w-30 grade engine oil. To do so unscrew and remove the engine's oil dipstick located at the bottom of the engine crankcase.
  • Page 17 Manua! 8peratiun Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition system. OFF: To stop the engine. RUN: To run the engine. 2. The fuel vaive is iocated between the fuel tank and the carburetor. Key Sta_ When the vaive iever is in the ON position, fuel is aiiowed to flow from the fuel tank to the carburetor.
  • Page 18 CAUTION: Attempting to power sensitive electronic equipment without the use of an approved line conditioner may cause damage to the equipment. Gentron® is not responsible for any direct or indirect damage caused by failure to use an approved line conditioner.
  • Page 19 Manua! Operatiun Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 20: Inspection, Cleaning And Maintenance

    Manual Spark Plug Service WARNING! Always make sure the engine power switch is in its "OFF" position. Disconnect the spark plug wire from the engine and allow sufficient time for the engine and generator to completely cool before performing any inspections, maintenance, or cleaning. Before each use, inspect the generator.

  • Page 21: Installation

    Ma.ua] lnstaJJa|ion NOTE: Prior to powering tools and equipment make sure the generator's rated voltage, wattage and amperage capacity is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator's capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 22: Compliance

    Ma.ua! Cumplian©e UNITED STATES ENVIRONMENTAL PROTECTION AGENCY,WASHINGTON, DC 20460 2005 Model Year Certificate of Conformity Manufacturer: Jiangsu Jiandong Group Co. Ltd. Certificate Number: JDG-NRSI-05-04 Effective Date: 12/09/2005 Date issued: 12/09/2005 Merryiin Zaw-Mon, Director, Compliance and innovation Strategies Division, Office of Transportation and Air Quality.

  • Page 23: Specifications

    Manua! 5pe©ifi©atiuns AC EiectricaJ 120V/240V AC @ 60/30A 60Hz Current Output Rated Wattage 7,200 10,000 Peak Wattage Outlet 2-120V outlets, 1-120V twist-lock 1-120/240V twist-lock DCEiectricaJ 8.3 A GasoJineEngine Horsepower Type 4-cycle OHV air-cooled Recoil & Electric Start Displacement 420cc Oil Capacity 1.16 quart (1.1 liter) EPAapproved Fuel...

  • Page 24: Parts List

    Manua! P_u_ts Lisi Cylinder Head assy. APA Part No. Description Part. No SP-GG9OOE-A-O1-JD HEAD COVER COMP. BOLT JF340-A-01 SP-GG9OOE-A-O2-JD HEAD COVER WASHER COMP. JF340-A-02 SP-GG900E-A-O3-JD TU BE JF340-A-13 SP-GG9OOE-A-O4-JD HEAD COVER COMP. JF340-A-04 SP-GG9OOE-A-O5-JD HEAD COVER PACKING JF340-A-05 SP-GG9OOE-A-O6-JD FLANGE BOLT (MIOX 80) JF340-A-06 SP-GG9OOE-A-O7-JD SPARK PLUG...
  • Page 25 Manua! P u ts Lisi Cylinder Head assy. @--7 APA Part No. Description Part. No SP-GG9OOE-B-O1-JD FLANGE BOLT (M6X 14) JF340-B-01 SP-GG9OOE-B-O2-JD OIL LEVEL SWITCH ASSY. JF240-B-02 SP-GG900 E- B-03- JD O-RING J F240- B-03 SP-GGgOOE-B-O4-JD FLANGE NUT JF340-B-02 SP-GGgOOE-B-O5-JD CRANK CASE JF420-B-02 SP-GG9OOE-B-O6-JD...
  • Page 26 Manua! P ts Lisi APA Part No. Description Part. No SP-GG9OOE-C-OI-JD DUCT COVER JD5OOO-A-01 SP-GGgOOE-C-O2-JD FLANGE BOLT (IVI8 X 35) JD5OOO-A-02 SP-GGgOOE-C-O3-JD OIL SCALE JF340-C-O3B SP-GGgOOE-C-O4-JD OIL SCALE SEAL JF340-C-02 SP-GGgOOE-C-O5-JD OIL SEAL(?35x?52xS) JF340-B-11 SP-GGgOOE-C-O6-JD FLANGE BOLT (MSX35) JF390-C-01 SP-GGgOOE-C-O7-JD CRANKCASE COVER JF340-C-O4B SP-GGgOOE-C-OS-JD...
  • Page 27 Manua! P_u_ts Lisi Crankshaft System Assy. APA Part No. Part. No Description SP-GG9OOE-D-OI-JD CRANKSHAFT COIVIP= JF420-D-02 SP-GGgOOE-D-O2-JD BALANCER WEIGHT JF340-D-04...
  • Page 28 Manua! P_u_ts Lisi Piston and Connecting Rod System Assy. APA Part No. Part. No Description SP-GGgOOE-E-O1-JD COMPRESSION RING A JF420-E-01 SP-GG9OOE-E-O2-JD COMPRESSION RING B JF420-E-02 SP-GG9OOE-E-O3-JD OIL RING A JF420-E-03 SP-GGgOOE-E-O4-JD OIL RING B JF420-E-04 SP-GG9OOE-E-O5-JD JF420-E-05 PISTON PIN CLIP (20 ram) SP-GG9OOE-E-O6-JD PISTON JF420-E-05...
  • Page 29 Manua! P_u_ts Lisi Recoil Starter System Assy. APA Part No. Part. No Description SP-GG9OOE-F-O1-JD PIVOT ADJUSTING NUT JF340-F-01 SP-GG9OOE-F-O2-JD ROCKER ARM PIVOT JF340-F-02 SP-GG9OOE-F-O3-JD ROCKER ARM JF340-F-03 SP-GG9OOE-F-O4-JD JF340-F-04 PIVOT BOLT (MS) SP-GG9OOE-F-O5-JD PUSH ROD GUIDE PLATE JF340-F-05 SP-GG9OOE-F-O6-JD ROD PUSH JF240-F-06 SP-GG9OOE-F-O7-JD VALVE LIFTER...
  • Page 30 Manua! P_u_ts Lisi Recoil Starter System Assy. © APA Part No. Part. No Description SP-GG9OOE-G-OI-JD RECOIL STARTER ASSY. JF340-G-01 SP-GG9OOE-G-O2-JD SETTING SCREW JF340-G-02 SP-GG9OOE-G-O3-JD SPRING RETAINER JF340-G-03 SP-GG9OOE-G-O4-JD PLATEN SPRING JF340-G-04 SP-GG9OOE-G-O5-JD STARTER RATCHET JF340-G-05 SP-GG9OOE-G-O6-JD RETURN SPRING JF340-G-06 SP-GG9OOE-G-O7-JD RECOIL STARTER REEL JF340-G-07 SP-GG9OOE-G-O8-JD...
  • Page 31 Manua! P_u_ts Lisi Fan Cover System Assy. APA Part No. Part. No Description SP-GG9OOE-H-OI-JD SHROUD JF340-H-01 SP-GG9OOE-H-O2-JD JF340-H-02 FLANGE BOLT (M6 X 14) SP-GG9OOE-H-O3-JD FAN COVER COMP. JF340-H-03 SP-GG9OOE-H-O4-JD WIRE HARNESS CLIP JF340-H-04...
  • Page 32 Manua! P_u_ts Lisi Carburetor System Assy. APA Part No. Part. No Description SP-GGgOOE-I-O1-JD TUBE CLIP JD3800-B-01 SP-GG9OOE-1-O2-JD TUBE A JD3800-B-02 SP-GG9OOE-1-O3-JD TUBE B JD3800-B-03 SP-GGgOOE-1-O4-JD WIPE HARNESS CLIP JD3800-B-04 SP-GG9OOE-1-O5-JD DASHPOT CHECK VALVE JD3800-B-05 SP-GG9OOE-1-O6-JD MANUAL CHOKE STAY ASSY. JD3800-B-06 SP-GGgOOE-1-O7-JD CARBURETOR IRON GASKET JF340-1-05...
  • Page 33 Manua! P_u_ts Lisi Flywheel System Assy. APA Part No. Part. No Description SP-GGgOOE-J-OI-JD FLYWHEEL JF340-J-O1B SP-GG9OOE-J-O2-JD SPECIAL WOODRUFF KEY JF340-J-02 SP-GG9OOE-J-O3-JD COOLING FAN JF340-J-03 SP-GGgOOE-J-O4-JD STARTER PULLEY JF340-J-04 SP-GG9OOE-J-O5-JD JF340-J-05 FLYWHEEL NUT (M16)
  • Page 34 Manua! P u ts Lisi ignition System Assy. APA Part No. Part. No Description SP-GG9OOE-K-OI-JD SPARK PLUG CAP ASSY= JF340-K-01 SP-GGgOOE-K-O2-JD INGITION GOIL ASSY. JF340-K-02 SP-GGgOOE-K-O3-JD STOP SWITCH CORD JF340-K-03 SP-GGgOOE-K-O4-JD STOP SWITCH CORD HOLDER JF340-K-04 SP-GGgOOE-K-O5-JD JF340-K-05 FLANGE BOLT (M6 X 25) SP-GGgOOE-K-O6-JD CORD GROMIVIENT JF340-K-06...
  • Page 35 Manua! P_u_ts Lisi Starter Motor System Assy.. APA Part No. Part. No Description SP-GGgOOE-OI-JD STARTER MOTOR JF340-L-01 SP-GG9OOE-O2-JD SOLENOID JF340-L-02 SP-GG9OOE-OS-JD JF340-L-03 FLANGE BOLT (M8x35)
  • Page 36 Manua! P_u_ts Lisi Control System Assy. APA Part No. Part. No Description SP-GGgOOE-M-O1-JD CONTROL ASSY. JF340-M-O1B SP-GG9OOE-M-O2-JD CONTROL BASE COMP. JF340-M-O2B SP-GG9OOE-M-O3-JD CONTROL ADJUSTING JF340-M-03 SP-GGgOOE-M-O4-JD JF340-M-04 PAN SCREW (MS X 34) SP-GG9OOE-M-O5-JD JF340-M-05 FLANGE BOLT (M6 X 14) SP-GG9OOE-M-OG-JD GOVERNOR SPRING JF340-M-06 SP-GGgOOE-M-O7-JD...
  • Page 37 Manua! P_u_ts List iVluffler System Assy. APA Part No. Part. No Description SP-GGgOOE-N-O1-JD JD3800-B-01 FLANGE BOLT (M8 X 16) SP-GG9OOE-N-O2-JD JD3800-B-02 FLANGE BOLT (M6 X 12) SP-GG9OOE-N-O3-JD MUFFLER STAY COMP. JD3800-B-03 SP-GGgOOE-N-O4-JD MUFFLER PROTECTOR SEAL JD3800-B-04 SP-GG9OOE-N-O5-JD MUFFLER SIDE PROTECTOR JD3800-B-05 SP-GG9OOE-N-O6-JD MUFF.
  • Page 38 Manua! P u ts Lisi Air Cleaner ® APA Part No. Part. No Description SP-GGgOOE-O-OI-JD AIR CLEANER COVER COMP JD3800-C-01 SP-GG9OOE-O-O2-JD AIR CLEANER ELEMENT JD3800-C-02 SP-GG9OOE-O-O3-JD JD3800-C-03 FLANGE NUT (M5) SP-GG9OOE-O-O4-JD AIR CLEANER SEPARATOR JD3800-C-04 SP-GG9OOE-O-O5-JD AIR CLEANER SEAL JD3800-C-05 SP-GG9OOE-O-OG-JD AIR CLEANER CASE COMP JD3800-C-06...
  • Page 39 Manua! P_u_ts Lisi Fuel Tank SystemAssy. APA Part No. Part. No Description SP-GGgOOE-P-O1-JD FUEL FILLER CAP COMP JD3800-D-01 SP-GG9OOE-P-O2-JD FUEL FILTER JD3800-D-02 SP-GG9OOE-P-O3-JD FUEL TANK COMP. JD3800-D-03 SP-GGgOOE-P-O4-JD FUEL METER ASSY. JD3800-D-04 SP-GG9OOE-P-O5-JD FLAT SCREW JD3800-D-05 SP-GG9OOE-P-O6-JD FLANGE BOLT JD3800-D-06 SP-GGgOOE-P-O7-JD AIR DUCT WASHER JD3800-D-07...
  • Page 40 Manua! P u ts Lisi Control Box Assy APA Part No. Part. No Description SP-GGgOOE-Q-O1-JD CONTROL PANEL COMP. JD8OOOE-E-01 SP-GG9OOE-Q-O2-JD ENGINE SWITCH ASSY. JD6500BST-E-02 SP-GG9OOE-Q-O3-JD DC 12V OUTPUT JD6500BST-E-03 SP-GG9OOE-Q-O4-JD VOLTMETER ASSY. JD6500BST-E-04 SP-GG9OOE-Q-O5-JD JD6500BST-E-05 120V RECEPTACLE(Ru-22) SP-GG9OOE-Q-O6-JD CIRCUIT BREAKER 20A JD6500BST-E-06 SP-GG9OOE-Q-O7-JD JD6500BST-E-07...
  • Page 41 Manua! P u ts Lisi Frame Cornp Assy. APA Part No. Part. No Description SP-GG9OOE-R-OI-JD FUEL TANK MOUNTING BOLT JD3800-F-01 SP-GG9OOE-R-O2-JD FRAME COMP. JD8OOO-F-02 SP-GG9OOE-R-O3-JD JO3800-F-03 FLANGE BOLT (MGX 12) SP-GGgOOE-R-O4-JD JD3800-F-04 FLANGE NUT (U8) SP-GG9OOE-R-O5-JD JD3800-F-05 MOTOR MOUNT (LEFT) SP-GG9OOE-R-OG-JD JD3800-F-06 MOTOR MOUNT (RIGHT)
  • Page 42 Manua! P u ts Lisi Generator 18 20 19 _==========_ APA Part No. Description Part. No SP-GG9OOE-S-O1-JD STATOR COVER JD6500-D-01 SP-GG9OOE-S-O2-JD STATOR ASSY. JD6500-D-02 SP-GG9OOE-S-O3-JD COOLING FAN JD6500-G-03 SP-GG9OOE-S-O4-JD BRUSH ASSY. JD3800-G-04 SP-GG9OOE-S-O5-JD TAPPING SCREW JD3800-G-05 SP-GG9OOE-S-O6-JD GENERATOR STAY JD3800-G-06 SP-GGgOOE-S-O7-JD FLANGE BOLT (M6X197) JDSOOO-G-08...
  • Page 43 Manua! P u'ts Lisi Wheel & Hand Assy. t_(_ APA Part No. Part. No Description SP-GGgOOE-T-O1-JD COTTER PIN JD6500-T-01 SP-GG9OOE-T-O2-JD PLAIN WSHER JD6500-T-02 SP-GG9OOE-T-O3-JD WHEEL JDSOOO-T-03 SP-GGgOOE-T-O4-JD SHAFT JDSOOO-T-04 SP-GG9OOE-T-O5-JD FLANGE BOLT JD6500-T-05 SP-GG9OOE-T-O6-JD VIBRATION ABSORBER JD6500-T-06 SP-GGgOOE-T-O7-JD JD6500-T-07 FLANGE NUT (MS) SP-GG9OOE-T-O8-JD STAND JD6500-T-08...

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