MULTIQUIP Power WHISPERWATT DCA-400SSK Parts And Operation Manual
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MULTIQUIP Power WHISPERWATT DCA-400SSK Parts And Operation Manual

MULTIQUIP Power WHISPERWATT DCA-400SSK Parts And Operation Manual

Mq power whisperwatt generator (standard)
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PARTS AND OPERATION MANUAL
DCA-400SSK
DCA-400SSK2
WHISPERWATT
GENERATOR
MQ POWER
(STANDARD)
PARTS LIST NO. C3875300104B
S/N UP TO 3701676-400SSK
S/N3101677~ 400SSK2
Revision #3 (09/17/01)
MULTIQUIP INC.
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
TM
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT:
800-835-2551
FAX: 310-638-8046
•
www:multiquip.com

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Summary of Contents for MULTIQUIP Power WHISPERWATT DCA-400SSK

  • Page 1 PARTS AND OPERATION MANUAL MQ POWER DCA-400SSK DCA-400SSK2 WHISPERWATT GENERATOR (STANDARD) PARTS LIST NO. C3875300104B S/N UP TO 3701676-400SSK S/N3101677~ 400SSK2 Revision #3 (09/17/01) MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT: 310-537-3700...
  • Page 2 PAGE 2 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 3: Dca-400Ssk — Parts And Operation Manual (Std)— Rev. #3 (09/17/01)

    ARRANTY DEP ARRANTY DEP TMENT TMENT ARRANTY DEP ARRANTY DEPAR ARTMENT TMENT TMENT 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 3...

  • Page 4: Table Of Contents

    ..PAGE 4 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 5: Parts Ordering Procedures

    10+ line items. Toll-free FAX: 800/6-PARTS-7 • 800-672-7877 *DISCOUNTS ARE SUBJECT TO CHANGE* Fax order discount and UPS special programs revised June 1, 1995 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 5...

  • Page 6: Rules For Safe Operation

    I Always check the machine for loosened threads or bolts or even death. before starting. I Topping-off to filler port is dangerous, as it tends to spill fuel. PAGE 6 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 7 Make sure power connecting cables are securely connected to the generator’s output terminals, insufficient tightening of the terminal connections may cause damage to the generator and electrical shock. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 7...
  • Page 8 I When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport. PAGE 8 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 9 I DO NOT use plastic containers to dispose of hazardous waste. I DO NOT pour waste, oil, coolant or fuel directly onto the ground, down a drain or into any water source DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 9...

  • Page 10: Towing

    Also check the tire tread wear on both vehicles. I DO NOT transport generator with fuel in tank. I ALWAYS make sure the trailer is equipped with a "Safety Chain". Figure 1. Generator with Trailer PAGE 10 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 11: Trailer Safety Guidelines

    16. Application - Indicates which units can be employed maximum number of pounds the trailer can carry, in- on a particular trailer. cluding the fuel cell (empty). DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 11...
  • Page 12 " 6 " 7 " 4 " 4 " 2 " 3 " 8 " 3 " 8 " 3 " 4 " 6 " 4 " 6 PAGE 12 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 13 " 7 - ) 3 ) 6 ( X " " 7 - ) 3 ) 8 ( X " " 7 - ) 3 ) 8 ( DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 13...
  • Page 14 Brake lockup, grabbiness or harshness is due 8. Repeat steps 1 through 6 on the remaining brakes. to lack of synchronization between the tow vehicle and the trailer being towed or under-adjusted brakes. PAGE 14 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 15 Brake lines should be periodically checked for cracks, kinks, or blockage. Figure 3 below displays the major hydraulic/air/surge brake Figure 3. Hydraulic Brake Components DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 15...
  • Page 16 CAUTION: NOTE ALWAYS wear safety glasses when removing Figure 4. Major Suspension Components or installing force fitted parts. Failure to comply may result in serious injury. PAGE 16 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 17 " 3 " 4 " 5 Figure 5. Wheel Lug Nuts Tightening Sequence " 6 NOTE NEVER use an pneumatic air gun to tighten wheel lug nuts. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 17...

  • Page 18: Trailer Wiring Diagram

    DCA-400SSK — TRAILER-WIRING DIAGRAM NOTE: LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT PAGE 18 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 19: Electric Brake Troubleshooting

    . t c . r i n i l l l u . t c . s t . t c . t s DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 19...

  • Page 20: Hydraulic Brake Troubleshooting

    . d i PAGE 20 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 21: Operation And Safety Decals

    Machine Safety Decals The DCA-400SSK generator is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the preceding pages shows the decals as they appear on the machine.
  • Page 22 DCA-400SSK — OPERATION AND SAFETY DECALS PAGE 22 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 23: Specifications

    ( . l r h / i t p ( . l r h / ( . l r h / e t t l e s DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 23...

  • Page 24: General Information

    The “Output Terminal Panel” is provided with the following: Three120/240V output receptacles, 50 amp Two 120V receptacles, 20 amp 3 Circuit Breakers 240V @50 amps 2 GFCI Circuit Breakers 125V@ 20amps PAGE 24 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 25: General Information

    70% of the charger’s rating. The charger will then go into a ‘FLOAT’ mode, where it discharges a lower voltage until an AC failure, or the battery is discharged. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 25...

  • Page 26: Major Components

    DCA-400SSK — MAJOR COMPONENTS Figure 6. Major Components PAGE 26 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 27 NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 27...

  • Page 28: Dimensions (Top, Side And Rear)

    DCA-400SSK — DIMENSIONS (TOP AND SIDE) Dry weight: 4270kg (9413.64lb) Wet weight: 4800kg (10582.08 lb) Figure 7a. Dimensions PAGE 28 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 29 DCA-400SSK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 29...
  • Page 30 DCA-400SSK — CONTROL PANEL Figure 8. Control Panel PAGE 30 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 31: Control Panel

    11. Main Circuit Breaker – This three-pole, 1000 amp main Figure 9. Engine breaker is provided to protect the UVW voltage output Controller Module terminals from overload. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 31...

  • Page 32: Engine Operating Panel

    DCA-400SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel PAGE 32 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 33: Engine Operating Panel

    ON during normal operation of the generator, stop the engine and replace 13. Engine Speed Switch (S/N 3701677~) – This switch the air filter. controls the speed of the engine (high/low). DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 33...
  • Page 34 Two 120 volt, 20 amp input receptacles are provided to supply power to accessories, such as the battery charger (optional) or jacket water heater (optional). FIGURE 12. GFCI Test Button PAGE 34 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 35 DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW NOTE Legs O and Ground are FIGURE 14. Output Terminal Panel considered Bonded Grounds. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 35...
  • Page 36 If the circuit breaker can not be reset, the reset button on the over current relay must be pressed. The over current relay is located in the control box. PAGE 36 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 37: Output Terminal Panel Overview

    FIGURE 18. AC Ammeter FIGURE 17. AC Ammeter (Amp reading on U lug) Change-over Switch (Reading the U leg on the output terminal panel) DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 37...
  • Page 38 139V will be the voltage output. FIGURE 22. Hard Wire Hookup for Single Phase 139V FIGURE 20. Hard Wire Hookup for Three Phase 240V PAGE 38 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 39 26 below, 277V will be the voltage output. FIGURE 26. Hard Wire Hookup for Single Phase 277V FIGURE 24. Hard Wire Hookup for Three Phase 480V DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 39...

  • Page 40: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. PAGE 40 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 41 DCA-400SSK — INSTALLATION Figure 27. Typical Generator Grounding Application DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 41...

  • Page 42: Pre-Setup

    Use the Cable Selection Guide (Table 10) as a guide for selecting proper cable size. NOTE ALWAYS consult with a licensed electrician for correct extension cord wire size. PAGE 42 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 43 Komatsu Engine Owner's Manual. ° 4 ° 3 ° 0 ° 5 - ° 3 ° 5 ° 5 - ° 5 ° 5 1 - ( ) ° 5 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 43...
  • Page 44 50%. be less than 50%. be less than 50%. be less than 50%. be less than 50%. PAGE 44 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 45 2. Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 45...

  • Page 46: Load Application

    1.732. Three Phase Load When calculating the power requirements for 3-phase power use the following equation: PAGE 46 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 47 Figure 31. Main, GFCI and Load Circuit Breakers DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 47...

  • Page 48: Generator Start-Up Procedure (Key Switch)

    (Figure 36) until the preheat lamp (Figure 37) is lit (ON). Figure 36. Engine Pre-Heat Button Figure 33. Battery Connections Figure 37. Engine Pre-Heat Lamp PAGE 48 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 49 165 and 215 degrees Fahrenheit . WATER TEMP Figure 44. Coolant Temperature Gauge Figure 40. Voltage Meter (Volts) Figure 41. Voltage Adjust Control Knob DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 49...

  • Page 50: Generator Start-Up Procedure (Key Switch)

    (Figure 46). Figure 46. Engine Throttle 15. Turn the MAIN, GFCI and LOAD circuit breakers to their "ON" position (Figure 47). Figure 47. Main and GFCI Circuit Breakers PAGE 50 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 51: Generator Start-Up Procedure (Controller)

    (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 51...

  • Page 52: Generator Shut-Down Procedure

    ONLY to be used in the event of an emergency. Figure 53. Engine Controller Running Status LED (OFF) 5. Remove the load from the UVWO terminal strip (Figure 18 on page 48). PAGE 52 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 53 NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 53...

  • Page 54: Maintenance

    4. After draining the coolant, close drain plugs and fill with tap water. PAGE 54 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 55 When checking or installing the electric until no bubbles come our with the fuel from air bleed heater, replace the gasket with a new part. plug. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 55...
  • Page 56 Using a grease pump, grease the fan hub (1 place) and If the engine has not been started for more than one tension pulley (2 places). year, contact your Komatsu distributor to have engine overhauled. PAGE 56 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 57: Maintenance

    . y l t l i f s r i . y l DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 57...

  • Page 58: Generator Wiring Diagram

    DCA-400SSK — GENERATOR WIRING DIAGRAM PAGE 58 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 59 NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 59...

  • Page 60: Engine Wiring Diagram

    DCA-400SSK — ENGINE WIRING DIAGRAM (KEY SWITCH) PAGE 60 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 61 DCA-400SSK — ENGINE WIRING DIAGRAM (CONTROLLER) DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 61...

  • Page 62: Troubleshooting (Engine)

    PAGE 62 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 63: Troubleshooting (Engine)

    . e l , t e g i t i l y , t l o i s e l z . r e DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 63...

  • Page 64: Troubleshooting (Generator)

    PAGE 64 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 65: Troubleshooting (Engine Controller)

    DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 65...

  • Page 66: Explanation Of Codes In Remarks Column

    %, belong to the same assembly or kit. Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available. PAGE 66 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 67: Suggested Spare Parts

    1 .....0602123206 ..UNIT, WATER TEMPERATURE 1 .....0602121052 ..CHARGING AMMETER NOTE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 67...

  • Page 68: Generator Assembly

    DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 68 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 69 RUBBER SEAL 0225000590 RUBBER SEAL 0017106020 HEX. HEAD BOLT 0601850144 GROMMET C3154000002 END BRACKET C3138000003 FIELD ASSY. EXCITER 0012110080 HEX. HEAD BOLT 0042610000 LOCK WASHER 0041210000 PLAIN WASHER DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 69...
  • Page 70 DCA-400SSK GENERATOR ASSY. GENERATOR ASSY. PAGE 70 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 71 HEX. HEAD BOLT 0012112035 HEX. HEAD BOLT 0042512000 LOCK WASHER C3132300003 COVER, FAN 0010106030 HEX. HEAD BOLT 0041206000 PLAIN WASHER 0605000061 RUBBER SUSPENSION 0030016000 HEX. NUT 0040016000 LOCK WASHER DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 71...

  • Page 72: Control Box Assembly

    DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 72 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 73 CHANGE-OVER SW., AMMETER ....1 ..SL2AS 0601806887 AC VOLTMETER ........... 1 ..RSR80 0~600V 0601801041 CHANGE-OVER SW., VOLTMETER ..... 1 ..SL2VS 0601810072 PILOT LAMP ..........1 ..LP132DC 220V 0601810261 BULB DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 73...
  • Page 74 DCA-400SSK CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 74 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 75 MACHINE SCREW ........4 ..S/N3701677~ 0601840009 RHEOSTAT ............ 1 ..S/N3701677~; RA20ASE502BJ C3262600004 BRACKET ............1 ..S/N3701677~ 0017106015 HEX. HEAD BOLT .......... 2 ..S/N3701677~ DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 75...

  • Page 76: Engine Radiator Assembly

    DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 76 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 77 CAP, RESERVE TANK ........1 ..REPLACES 0602010900 C3317100103 BRACKET, RESERVE TANK 0199101150 HOSE 0193601500 HOSE 0605515013 HOSE BAND 0194700400 HOSE 0194700450 HOSE 0268500950 HOSE 0605515074 HOSE BAND C3327200004 HOSE CLAMPER DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 77...
  • Page 78 DCA-400SSK ENGINE & RADIATOR ASSY. ENGINE & RADIATOR ASSY. PAGE 78 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 79 PART NAME QTY. REMARKS 8212044103 OIL PANEL 0017110025 HEX. HEAD BOLT C3358300204 CLAMPER ROD 0017110025 HEX. HEAD BOLT 8212256104 CLAMPER ROD 0019208020 HEX. HEAD BOLT 8215103504 RUBBER SEAL DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 79...

  • Page 80: Engine Operating Panel Assembly

    DCA-400SSKENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. UP TO S/N 3701676 S/N 3701677~ PAGE 80 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 81 MONITOR ..........1 ..V3376600000 C3484000103 SET FRAME 0010110030 HEX. HEAD BOLT 0030010000 HEX. NUT 0040010000 LOCK WASHER 0041210000 PLAIN WASHER 0601830710 ENGINE SPEED SWITCH ....... 1 ..S/N3701677~; S301T DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 81...
  • Page 82 DCA-400SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. PAGE 82 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)

  • Page 83: Output Terminal Assembly

    HEX. HEAD BOLT 0601815324 TERMINAL BOARD ........1 ..S/N3696510~ 0027104020 MACHINE SCREW ........2 ..S/N3696510~ 0601850275 GROMMET ............ 1 ..S/N3696510~ 0601851780 GROMMET ............ 2 ..S/N3700680~ DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 83...

  • Page 84: Battery Assembly

    DCA-400SSK — BATTERY ASSY. BATTERY ASSY. PAGE 84 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 85 BATTERY CABLE C3347200004 EARTH CABLE 0010010030 HEX. HEAD BOLT 0030010000 HEX. NUT 0845040114 TERMINAL CAP 0845041004 TERMINAL CAP 0845040214 TERMINAL CAP 0845041104 TERMINAL CAP 0602220205 BATTERY SENSOR DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 85...

  • Page 86: Actuator Assembly

    DCA-400SSK — ACTUATOR ASSY. ACTUATOR ASSY. PAGE 86 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 87 0207006000 HEX. NUT ..........1 ..S/N3701677~ 0010106025 HEX. HEAD BOLT .........1 ..S/N3701677~ 0207006000 HEX. NUT ..........1 ..S/N3701677~ 0041206000 PLAIN WASHER ........1 ..S/N3701677~ 012310040 HEX. HEAD BOLT .........1 ..S/N3701677~ DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 87...

  • Page 88: Muffler Assembly

    DCA-400SSK — MUFFLER ASSY. MUFFLER ASSY. PAGE 88 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 89 PLAIN WASHER 8225125604 COVER 0019108020 HEX. HEAD BOLT 0207008000 HEX. NUT 0042308000 LOCK WASHER 0042408000 PLAIN WASHER 0019110030 HEX. HEAD BOLT 0042310000 LOCK WASHER 0042410000 PLAIN WASHER DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 89...

  • Page 90: Fuel Tank Assembly

    DCA-400SSK — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 90 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 91 STREET ELBOW 3515512014 DRAIN PIPE 0603325011 VALVE 0132006000 PLUG 0845039604 RUBBER SEAL 0191303000 SUCTION HOSE 0191303000 RETURN HOSE 0191004200 RETURN HOSE 0605515019 HOSE BAND 0605515013 HOSE BAND DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 91...

  • Page 92: Enclosure #1 Assembly

    DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 92 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 93 C3494101004 LINING 0019208020 HEX. HEAD BOLT THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 93...
  • Page 94 DCA-400SSK — ENCLOSURE #1 ASSY. ENCLOSURE #1 ASSY. PAGE 94 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 95 C3464501004 BRACKET ............2 ..S/N3707481~ THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 95...

  • Page 96: Enclosure #2 Assembly

    DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 96 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 97 STOPPER, DOOR 0207006000 HEX. NUT M9110100204 HINGE ............2 ... REPLACES 0601850505 0845045004 WASHER 0845047204 HINGE 0845045004 WASHER 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0021008025 MACHINE SCREW 0845031504 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 97...
  • Page 98 DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. PAGE 98 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 99 C3464501104 BRACKET ............. 2 ... S/N3707481~ THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 99...
  • Page 100 DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 100 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 101 0207006000 HEX. NUT C3454301403 DUCT C3494406704 LINING C3454301304 DUCT C3494406504 LINING C3454300904 DUCT C3494404604 LINING 0207006000 HEX. NUT B9114000002 DOOR HANDLE 0021806016 MACHINE SCREW 0030006000 HEX. NUT DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 101...
  • Page 102 DCA-400SSK — ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. THE DEFAULT PART NUMBER FOR THE COLOR ORANGE. PLEASE INDICATE COLOR WHEN ORDERING: MQW-WHITE MQGRN-GREEN THE SERIAL NUMBER MAY BE REQUIRED. PAGE 102 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 103 HINGE 0845045004 WASHER 0845047004 HINGE 0845045004 WASHER 0019208020 HEX. HEAD BOLT 0601850097 STOPPER 0021008025 MACHINE SCREW 0019108065 HEX. HEAD BOLT 0042308000 LOCK WASHER 0042408000 PLAIN WASHER 0845031504 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 103...

  • Page 104: Enclosure (Rubber Seals)

    DCA-400SSK — RUBBER SEAL ASSY. PAGE 104 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 105 RUBBER SEAL 0228800795 RUBBER SEAL ..........2..S/N3692434 TO 3701676 0221200795 RUBBER SEAL ..........2..S/N3701677~ 0228801240 RUBBER SEAL 0229201340 RUBBER SEAL 0228100120 RUBBER SEAL 0228100510 RUBBER SEAL DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 105...

  • Page 106: Oil Piping Assembly

    DCA-400SSK — OIL PIPING ASSY. OIL PIPING ASSY. PAGE 106 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 107 HEX. HEAD BOLT 7522054204 BUSHING 0131506000 NIPPLE 0120006005 VALVE 0602022202 HOSE JOINT 3972054104 HOSE JOINT 3972054304 PACKING 0265801650 HOSE 0605515074 HOSE BAND 0193301200 HOSE 0605515004 HOSE BAND DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 107...

  • Page 108: Name Plate And Decals

    DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP S/N3701677~ PAGE 108 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 109 DECAL: LOW - HIGH ........1 ..S/N3692434 TO 3696509;C05100070 C0551000804 DECAL: STOP BUTTON ......... 1 ..S/N3692434 TO 3696509;C05100080 0840647804 DECAL; EMERGENCY STOP ......1 ..S/N3696510 TO 3701676; S4100 DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 109...
  • Page 110 DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS BONNET GROUP BATTERY GROUP ENGINE AND RADIATOR GROUP PAGE 110 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 111 DECAL: MQ ............1 ..S-3057 B9504000304 DECAL: CAUTION ..........1 ..B90400030 C3561101003 STRIPE C3561100903 STRIPE C3561100604 STRIPE C3561100803 STRIPE C3561100104 STRIPE C3561100703 STRIPE C3561100203 STRIPE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 111...

  • Page 112: Terms And Conditions Of Sale - Parts

    RMA. products on the face hereof. A copy of the Return Material Authorization must accompany the return shipment. PAGE 112 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01)
  • Page 113 NOTE PAGE DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 113...
  • Page 114 800/835-2551 or 310/537-3700 FAX: 310/638-8046 MAIN MAIN MAIN MAIN MAIN 800/421-1244 or 310/537-3700 FAX: 310/537-3927 Manufactured for Multiquip Inc. DENYO MANUFACTURING, CO., USA MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta •...

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