MULTIQUIP WHISPERWATT DCA-400SSV Operation And Parts Manual
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MULTIQUIP WHISPERWATT DCA-400SSV Operation And Parts Manual

MULTIQUIP WHISPERWATT DCA-400SSV Operation And Parts Manual

Whisperwatt series 60 hz generator
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PARTS AND OPERATION MANUAL
OPERATION AND PARTS MANUAL
TM
WHISPERWATT
SERIES
MODEL DCA-400SSV
60 Hz GENERATOR
PARTS LIST NO. C3871301004
Revision #0 (04/19/06)
THIS MANUAL MUST ACCOMPANY
THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP WHISPERWATT DCA-400SSV

  • Page 1 PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL WHISPERWATT SERIES MODEL DCA-400SSV 60 Hz GENERATOR PARTS LIST NO. C3871301004 Revision #0 (04/19/06) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 PAGE 2 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 3: Here's How To Get Help

    © COPYRIGHT 2006, MULTIQUIP INC. MQ Power Inc, Ultra-Silent series, and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of thier respective owners and used with permission.

  • Page 4: Table Of Contents

    Engine Wiring Diagram S/N 3722760 & Above ....51 Generator Troubleshooting ..........52 Engine Controller Troubleshooting ........53 Troubleshooting Diagnostic Lamp ........54 Explanation of Code in Remarks Column ....... 56 Suggested Spare Parts ..........57 PAGE 4 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 5: Parts Ordering Procedures

    Parts Department: POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 Toll-free nationwide — 800-427-1244 FAX: 310-632-2656 Toll-free FAX — 800-6-PARTS-7 E-MAIL: mqpower@multiquip.com (800/672-7877) INTERNET: www.mqpower.com DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 5...

  • Page 6: Specifications

    ) s r y t i ( . l e t i ) s r i t p ( . l r h / l l u e t t PAGE 6 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 7 . n i . n i . n i . n i . n i . n i . n i . n i . n i . n i DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 7...

  • Page 8: Safety Message Alert Symbols

    DANGER - ELECTROCUTION HAZARDS During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH! PAGE 8 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 9: Safety Message Alert Symbols

    This generator, other property, or the surrounding environment NOTE could be damaged if you do not follow instructions. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 9...

  • Page 10: Rules For Safe Operation

    ■ Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. ■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. PAGE 10 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 11 See Table 6. ■ NEVER power cables or cords lay in wate r. ■ NEVER stand in water while AC power from the generator is being transfer to a load. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 11...
  • Page 12 PAGE 12 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 13: Rules For Safe Operation

    ■ DOT Requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 13...

  • Page 14: Generator Decals

    The illustration below and on the preceding page show the decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer. Figure 2. Generator Decals PAGE 14 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 15: Generator Decals

    DCA-400SSV— GENERATOR DECALS Figure 3. Generator Decals (Cont inued) DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 15...

  • Page 16: Installation

    DCA-400SSV— INSTALLATION Figure 4. Typical Generator Grounding Application PAGE 16 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 17: Installation

    NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 17...

  • Page 18: General Information

    Two GFCI circuit breakers, 20A ■ ■ ■ ■ ■ Five output terminal lugs (3Ø power) ■ ■ ■ ■ ■ Battery Charger (Optional) ■ ■ ■ ■ ■ Water Heater (Optional) PAGE 18 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 19: Major Components

    Figure 5. Major Components DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 19...

  • Page 20: Generator Control Panel

    This switch does not effect the controller will shutdown the engine by initializing the generator output in any fashion, it is for current reading Over Speed Protection mode. only. PAGE 20 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 21: Generator Control Panel

    E. Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault. Engine Running – Indicates that engine is running at a safe operating speed. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 21...

  • Page 22: Engine Operating Panel

    If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically. PAGE 22 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 23 NOTE PAGE DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 23...

  • Page 24: Output Terminal Panel Familiarization

    Two (2) GFCI Circuit Breakers @ 20 amps are considered bonded grounds . ■ ■ ■ ■ ■ Five (5) Output Terminal Lugs ( U, V, W, O, Ground) Figure 8. Output Terminal Panel PAGE 24 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 25 (CS-6369) recepacles (Figure 10) provided on the output terminal panel.These receptacles can only be accessed when the voltage selector switch is placed in the single- phase 240/120 position. Figure 10. 120/240V Twist-Lock Auxiliary Receptacles DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 25...

  • Page 26: Output Terminal Panel Familiarization

    3-pole, 1000A main circuit breaker is provided. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine. Figure 13. Over Current Relay Figure 12. Connecting Loads PAGE 26 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 27: Load Application

    (transfer) switch . Serious damage to the building’s . t f . t f . t f electrical system may occur without this transfer switch. t l u o r f t l o DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 27...

  • Page 28: Generator Outputs

    There exist the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even death ! t l o l i a ) e l ) e l PAGE 28 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 29: Gauge Reading

    The ammeter gauge will only NOTE show a reading when the Output Terminal Lugs are connected to a load and in use. Figure 15. Voltage Change-Over Board 240V Configuration DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 29...

  • Page 30: Output Terminal Panel Connections

    Figure 24. UVWO Terminal Lugs increase voltage output, turn counterclockwise to 1Ø-139V Connections decrease voltage output. Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required PAGE 30 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 31: Output Terminal Panel Connections

    Figure 28. UVWO Terminal Lugs ALWAYS make sure that the 1Ø-277V Connections connections to the UVWO NOTE terminals are secure and tight. The possibility of arcing exists, that could cause a fire. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 31...

  • Page 32: Pre-Setup

    API Service Classification CC/SD ■ ■ ■ ■ ■ API Service Classification CC/SE ■ ■ ■ ■ ■ API Service Classification CC/SF Figure 30. Internal Fuel Tank System PAGE 32 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 33 Figure 33. Full Fuel Tank CAUTION - REFUELING THE GENERATOR DO NOT OVER-FILL fuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 34). Figure 34. Fuel Expansion DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 33...
  • Page 34 F - C ° F ° When the antifreeze is mixed with NOTE water, the antifreeze mixing ratio must be less than 50%. PAGE 34 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 35: Pre-Setup

    Tighten all hose clamps and check hoses for leaks. If any hose ( fuel or oil ) lines are defective replace them immediately. Figure 36. Battery Connections DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 35...

  • Page 36: Generator Start-Up Procedure (Manual)

    LED on the MPEC unit (Figure 43) is ON (lit) after the engine has been started. Figure 38. Engine Enclosure Doors Figure 43. Engine Running LED (ON) PAGE 36 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 37: Generator Start-Up Procedure (Manual)

    Under abnormal condition occurs. normal operating conditions the oil pressure is approximately 44 to 73 psi. (303~503 kPa). When starting Figure 48. Oil the genera Pressure Gauge DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 37...

  • Page 38: Generator Start-Up Procedure (Auto Mode)

    When the MPEC Control Switch is placed in the AUTO position, NOTE the engine glow plugs will be warmed and the engine will start automatically. PAGE 38 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 39: Generator Shut-Down Procedure

    OFF (not lit). 6. Remove all loads from the generator. 7. Inspect entire generator for any damage or loosening of components that may have occured during operation. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 39...

  • Page 40: General Inspection

    RED may not be cleaned or reused. meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator. PAGE 40 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 41 Drain the fuel in the fuel body together with the mixed accumulated inside the fuel tank. water. DO NOT spill the fuel during disassembly. Vent any air Figure 59. Fuel Tank Cleaning DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 41...
  • Page 42 If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires. PAGE 42 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 43 Figure 61. Battery Charger & Jacket Water Heater Power Connections DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 43...
  • Page 44 7. Coupler - Type of hitch used on the trailer for towing. 16. Application - Indicates which units can be employed on a particular trailer. PAGE 44 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 45 . d i DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 45...
  • Page 46 SNUG FIT ONLY PARTS MUST ROTATE FREELY SHACKLE BOLT LOCKING NUTS OR COTTER PINS ARE PROVIDED SPRING EYE BOLT TO RETAIN NUT BOLT ASSEMBLY SHOULDER TYPE SHACKLE BOLT PAGE 46 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 47 " 2 " 3 " 4 " 5 " 6 Figure 64. Wheel Lug Nuts Tightening Sequence NEVER use an pneumatic air NOTE gun to tighten wheel lug nuts. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 47...

  • Page 48: Trailer Wiring Diagram

    DCA-400SSV— TRAILER WIRING DIAGRAM Figure 65. Trailer/Towing Vehicle Wiring Diagram PAGE 48 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 49: Generator Wiring Diagram

    DCA-400SSV— GENERATOR WIRING DIAGRAM Figure 66. Generator Wiring Diagram DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 49...
  • Page 50 DCA-400SSV — ENGINE WIRING DIAGRAM (S/N 3722759 AND BELOW) Figure 67. Engine Wiring Diagram 9S/N 3722759 AND BELOW PAGE 50 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 51 DCA-400SSV — ENGINE WIRING DIAGRAM (S/N 3722760 AND ABOVE) Figure 68. Engine Wiring Diagram (S/N 3722760 AND ABOVE) DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 51...
  • Page 52 PAGE 52 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 53: Engine Controller Troubleshooting

    ) s ( c i t k c i t r i c i t k c i DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 53...

  • Page 54: Troubleshooting Diagnostic Lamp

    Figure 70. Error Code Low Radiator Coolant NOTE Switch is placed in the AUTO position, the same error codes will apply. Codes will not be active until the unit is activated. PAGE 54 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 55 NOTE PAGE DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 55...

  • Page 56: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 56 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

  • Page 57: Suggested Spare Parts

    1 ..0601807514 ..CIRCUIT BREAKER 1 ..LY2DUS24VDC .. RELAY Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text NOTE pages of this book. DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 57...
  • Page 58 DCA-400SSV— GENERATOR ASSY. GENERATOR ASSY. PAGE 58 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 59 GROMMET C3154000002 END BRACKET C3138000003 FIELD ASSY. EXCITER 0012110080 HEX HEAD BOLT 0042610000 SPRING WASHER 0041210000 PLAIN WASHER 0017112045 HEX HEAD BOLT C3154300104 COVER, BEARING C3154300004 GASKET, BEARING DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 59...
  • Page 60 DCA-400SSV— GENERATOR ASSY. (CONT.) GENERATOR ASSY. (CONT.) PAGE 60 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 61 BEARING, 6208ZZ 0010312040 HEX HEAD BOLT 0042512000 SPRING WASHER C3132300014 COVER, FAN 0010106030 HEX HEAD BOLT 0041206000 PLAIN WASHER 0600815000 0605000061 RUBBER SUSPENSION 0030016000 HEX NUT 0040016000 SPRING WASHER DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 61...
  • Page 62 DCA-400SSV— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. PAGE 62 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 63 ALARM LAMP 0601810244 BULB C3484000903 SET FRAME 0010110030 HEX, HEAD BOLT 0030010000 HEX, NUT 0040010000 SPRING WASHER 0041210000 PLAIN WASHER C3374200104 COVER, AIR CLEANER 0017108020 HEX, HEAD BOLT DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 63...
  • Page 64 DCA-400SSV— CONTROL BOX ASSY. CONTROL BOX ASSY. PAGE 64 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 65 RHEOSTAT(HIGH IDLE SPEED REG.) 2W 500 OHM C3262600004 BRACKET 0017106016 HEX HEAD BOLT 0601820995 RELAY, JA1C-TMDC24V 0027104016 MACHINE SCREW 0601823240 RECTIFIER, DE4503 0027105020 MACHINE SCREW C3261601004 SWITCH BRACKET DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 65...
  • Page 66 DCA-400SSV— CONTROL BOX ASSY. (CONT) CONTROL BOX ASSY. (CONT.) PAGE 66 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 67 0017108020 HEX, HEAD BOLT 8224117004 SIDE PANEL, CONTROL BOX 0017108020 HEX, HEAD BOLT 8221827704 PANEL, CONTROL BOX 0017108020 HEX, HEAD BOLT 0017110035 HEX, HEAD BOLT 0207010000 HEX, NUT DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 67...
  • Page 68 DCA-400SSV— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 68 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 69 ELBOW JOINT ..........1 ....REPLACES P/N 0603306296 V974320 VALVE ............. 1 ....REPLACES P/N 0602012070 E2924100124 CONNECTOR 0131608040 REDUCING NIPPLE, 3/4X3/8” 0131104000 SOCKET 3/8” 0130204000 STREET ELBOW 3/8” 0602022219 HOSE JOINT 7812014003 DRAIN JOINT DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 69...
  • Page 70 DCA-400SSV— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY. PAGE 70 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 71 SENSOR,TEMPERATURE COOLANT-WATER 1 V11998 GASKET, TEMP, COOLANT-WATER V862627 SENSOR, OIL TEMPERATURE V11998 GASKET, OIL TEMPERATURE V866835 SENSOR, PRESSURE V862251 SENSOR, TACHOMETER V948884 WASHER V8140024 SENSOR, LEVEL V888301 RADIATOR DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 71...
  • Page 72 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 72 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 73 COVER, OUTPUT TERMINAL 0017110040 HEX, HEAD BOLT 0845054204 COLLAR 0805015604 STAY RUBBER 0601815324 TERMINAL BOARD 0027104020 MACHINE SCREW 0601850275 GROMMET 0601851780 GROMMET C2237101504 COVER C2237400104 BRACKET 0017106020 HEX, HEAD BOLT DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 73...
  • Page 74 DCA-400SSV— BATTERY ASSY. BATTERY ASSY. PAGE 74 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 75 E6348600304 BATTERY CABLE C3347601704 BATTERY CABLE C3347601504 BATTERY CABLE C3347200304 BATTERY CABLE C3347200204 EARTH CABLE 0347010030 HEX, HEAD BOLT 0208110000 HEX, NUT 0845040414 TERMINAL CAP(+) 0845041304 TERMINAL CAP(-) DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 75...
  • Page 76 DCA-400SSV— MUFFLER ASSY. MUFFLER ASSY. PAGE 76 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 77 C3331300504 COVER 0019208020 HEX, HEAD BOLT C3484100014 COVER 0010310025 HEX, HEAD BOLT 0042510000 SPRING WASHER 0041210000 PLAIN WASHER 0010310030 HEX, HEAD BOLT 0042510000 SPRING WASHER 0041210000 PLAIN WASHER DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 77...
  • Page 78 DCA-400SSV— FUEL TANK ASSY. FUEL TANK ASSY. PAGE 78 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 79 JOINT PIPE V956983 NUT ............1 ....REPLACES P/N 0603303071 V956969 SLEEVE ............ 1 ....REPLACES P/N 0603302071 0191403650 SUCTION HOSE 0191303950 RETURN HOSE 0605515132 HOSE BAND 0605515121 HOSE BAND DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 79...
  • Page 80 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 80 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 81 LINING 0800251701 FILLER COVER 0025006016 MACHINE SCREW 0042306000 SPRING WASHER 0042406000 PLAIN WASHER 0019208020 HEX, HEAD BOLT C3464501504 GUTTER 0019208020 HEX, HEAD BOLT 0600500090 EMBLEM 0021106016 MACHINE SCREW DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 81...
  • Page 82 NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT GREEN 8-RED THE SERIAL NUMBER MAY BE REQUIRED. PAGE 82 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 83 DOOR, REAR FRAME 8225147004 WINDOW PLATE 0037906000 HEX, NUT B9114500104 DOOR POCKET 0207006000 HEX, NUT B9114000102 DOOR HANDLE 0021806015 MACHINE SCREW 0030006000 HEX, NUT 8225146204 DOOR ROD 8225146304 DOOR ROD DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 83...
  • Page 84 DCA-400SSV— ENCLOSURE #2 ASSY. (CONT.) ENCLOSURE #2 ASSY. (CONT.) PAGE 84 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 85 HEX, HEAD BOLT C3374200003 COVER, AIR CLEANER 0017108020 HEX, HEAD BOLT 0019208020 HEX, HEAD BOLT 0019210025 HEX, HEAD BOLT C3464501604 GUTTER 0019208020 HEX, HEAD BOLT 0600500090 EMBLEM 0021106016 MACHINE SCREW DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 85...
  • Page 86 DCA-400SSV— ENCLOSURE #3 ASSY. ENCLOSURE #3 ASSY. PAGE 86 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 87 HEX, HEAD BOLT 0042308000 SPRING WASHER 0042408000 PLAIN WASHER C3454004903 SIDE DOOR C3494409604 LINING C3454005003 SIDE DOOR C3494409704 LINING C3454005103 SIDE DOOR C3494410004 LINING C3454005203 SIDE DOOR C3494402704 LINING DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 87...
  • Page 88 DCA-400SSV— ENCLOSURE #3 ASSY. (CONT) ENCLOSURE #2 ASSY. (CONT.) PAGE 88 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 89 DOOR HANDLE 0021806015 MACHINE SCREW 0030006000 HEX, NUT 0845046904 HINGE 0845045004 WASHER 0845047004 HINGE 0845045004 WASHER 0019208020 HEX, HEAD BOLT 0601850097 STOPPER 0025408025 MACHINE SCREW 0845031504 0021806015 MACHINE SCREW DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 89...
  • Page 90 DCA-400SSV— RUBBER SEALS ASSY. RUBBER SEALS ASSY. PAGE 90 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 91 RUBBER SEAL 0228800445 RUBBER SEAL 0228900790 RUBBER SEAL 0228900810 RUBBER SEAL 0229201400 RUBBER SEAL 0229201340 RUBBER SEAL 0221200795 RUBBER SEAL 0228801240 RUBBER SEAL 0228100120 RUBBER SEAL 0228100510 RUBBER SEAL DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 91...

  • Page 92: Nameplate And Decals

    DCA-400SSV— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. PAGE 92 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 93 DECAL; OPERATING PANEL ..........1 ..C35100260 OUTPUT TERMINAL GROUP 0840614104 DECAL; GROUND ..............1 ..S-2635 0840619904 DECAL; DANGER HIGH VOLTAGE ......... 1 ..S-2731 9039209064 DECAL; START CONTACT ............1 ..S-4468 DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 93...
  • Page 94 PAGE 94 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 95 DECAL; SUPPORT HOOK ..........2 ..S-2257 0840625902 DECAL; MQ ................. 1 ..S-3057 C3561101003 STRIPE C3561101703 STRIPE C3561101503 STRIPE C3561100803 STRIPE C3561100104 STRIPE C3561101603 STRIPE C3561100203 STRIPE DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 95...

  • Page 96: Terms And Condition Of Sale — Parts

    Freight is at the sender’s expense. All date will be billed at the revised price. Rebates parts must be returned freight prepaid to Multiquip’s designated receiving point. PAGE 96 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)
  • Page 97 NOTE PAGE DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 97...
  • Page 98 FAX: 310-638-8046 310-537-3700, EXT. 279 Manufactured for Multiquip Inc. DENYO CO., LTD, JAPAN Your Local Dealer is: MQ POWER A Division of Multiquip Inc. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-632-2656 E-mail: mqpower@multiquip.com Internet: www.mqpower.com...

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