Windsor Lighting 1.022-322.0 Operator Instructions Manual

Windsor Lighting 1.022-322.0 Operator Instructions Manual

24/27" - 18 hp propane powered burnisher

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86343970-B
05/13/11
PROPANE POWERED BURNISHER
MODELS:
(24"-18 HP) 1.022-322.0
(27"-18 HP) 1.022-323.0
Read these instructions before using the machine.

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Summary of Contents for Windsor Lighting 1.022-322.0

  • Page 1 PROPANE POWERED BURNISHER MODELS: (24”-18 HP) 1.022-322.0 (27”-18 HP) 1.022-323.0 Read these instructions before using the machine. 86343970-B 05/13/11...
  • Page 2: Machine Data Log/Overview

    This manual has important information for the use and safe operation of this machine. Failure to read this manual prior to operating or attempting any service or maintenance procedure to your Windsor machine could result in injury to you or to other personnel, damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......2 Parts List Table Of Contents.........3 How To Use This Manual......4 Propane Burnisher........4-1 Introduction ...........5 Safety Hazard Intensity Level........1-1 Important Safety Instructions ......1-1 Propane Safety Information ......1-3 Recommended Purge Procedures....1-4 Refilling & Storing Propane Tank....1-5 Engine Emissions &...
  • Page 4: Parts List

    Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the The PARTS LIST section contains assembled parts machine model and machine serial number are illustrations and corresponding parts list.
  • Page 5: Introduction

    The speed at which you walk will determine the results that you will obtain. Slower speeds create more heat and therefore more shine. WINDSOR recommends a moderate pace for best results and safe operation. NEVER RUN WITH THE BURNISHER!! While a credible shine will still result, the danger of trying to stop the machine in an emergency situation is unacceptable.
  • Page 6: Safety

    SAFETY HAZARD INSTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements found on this machine or in this Owner‘s Manual are ignored or are not adhered to. Read and observe all DANGER statements found in this Owner's Manual and on your machine.
  • Page 7 SAFETY • Long or continuous exposure to high noise levels may cause permanent hearing loss. Always wear hearing protection while using this machine. • Injury to the eyes and/or body can occur if protective clothing and/or equipment is not worn while using this machine.
  • Page 8: Propane Safety Information

    SAFETY PROPANE SAFETY INFORMATION Facts About LP Gas – Propane As a fuel, Propane gas is unmatched for both safety and dependability. It has been used as a domestic household fuel for over half a century, and for over thirty years as an internal combustion engine fuel. Propane is a highly flammable fuel that is contained under pressure as a liquid.
  • Page 9: Recommended Purge Procedures

    SAFETY RECOMMENDED PURGE PROCEDURES How to purge new LP-Gas Burnisher cylinders equipped with the Overfill Prevention Device: New containers may contain vapor, air, or other contaminants. It is essential that these be removed before filling the container and placing it into service. Air in the container will cause abnormally high pressure, with the result that the pressure relief valve may open.
  • Page 10: Refilling & Storing Propane Tank

    SAFETY REFILLING & STORING PROPANE TANKS The NFPA Technical Committee prohibits the storage of such containers in buildings. There are few exceptions to this rule. In other words, propane tanks should NOT be stored in buildings used by the public or frequented by anyone passing through or who is working in the building.
  • Page 11: Engine Emissions & Co Safety

    SAFETY ENGINE EMISSIONS AND CO SAFETY The purpose of this document is to provide information on: • The potential effects of CO exposure • The methods to reduce the risk of CO poisoning • The methods used to determine the amount of potential exposure to CO produced by equipment All LPG (Liquid Propane Gas) powered engines, including this engine, produce Carbon Monoxide (CO).
  • Page 12: Potential Effects Of Co Exposure

    SAFETY POTENTIAL EFFECTS OF CO EXPOSURE The information provided in the following overview has been condensed to provide the reader with a summary of the material presented. Summary: Potential Effects of CO Exposure • Work place/industry guidelines for CO exposure limits vary substantially from region to region (OSHA) Permissible Exposure Limit (PEL) for CO is 50 ppm, as an 8-hour time weighted average.
  • Page 13 SAFETY Work Place/Industry Guidelines For CO Exposure Limits Limits for permissible exposure to CO vary substantially from region to region. City, State, and Industry requirements should be consulted prior to use of any equipment. The current Occupational Safety and Health Administration (OSHA) Permissible Exposure Limit (PEL) for CO is 50 ppm, as an 8-hour time weighted average (TW A).
  • Page 14: Methods To Reduce The Risks Of Co Poisoning

    SAFETY METHODS TO REDUCE THE RISKS OF CO POISONING • Air Exchange and CO Diffusion • Application Considerations (Burnishing versus Stripping) • Air Quality Monitoring • Room Size and Time Estimations • Maintenance of Equipment • Safety Equipment Available Air Exchange And CO Diffusion The most reliable method to prevent CO Poisoning is to ensure all the CO produced is vented outside.
  • Page 15 SAFETY Notice the CO concentration and the Effective Operating Zone with air exchange. The CO cloud is still concentrated in a small area. Note the "Dividing Zone" shown above, this is the line where airflow changes direction. In Model 2, air changes are cut in 1/2 as little or no CO crosses the Dividing Zone to be exhausted.
  • Page 16: Air Quality Monitoring

    SAFETY AIR QUALITY MONITORING Warning - Deployment of a monitor/detector is essential for the safe operation of any equipment that has the potential to produce CO. CO sensors/detectors became available on the mass market around 1978. The main differences between the technologies involved are battery or electric and Semiconductor or Biomimetic types. Detectors for carbon monoxide (CO) are manufactured and marketed for use in either the home or occupational industrial settings.
  • Page 17 SAFETY Based on the CO production rates sown above the TWA would be exceeded in a 100 x 100 x 10 foot (empty) space after 3 hours with 2 air changes per hour. (Assumes no additional CO exposure during 8 hour period) The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining constant.
  • Page 18: Maintenance Of Equipment

    Maintenance And Adjustments schedule found in the Propane Floor Equipment Operator's Manual that were supplied with the equipment. Additional manuals may be obtained by contacting; Windsor Industries at: 1-800-456-6649 or write to: Windsor●1351 W. Stanford Ave. ●Englewood CO●80110 CO SAFETY EQUIPMENT AVAILABLE...
  • Page 19: Operations

    OPERATION PREPARING THE MACHINE FOR USE NOTE: Before using any type of powered equipment, proper safety dictates you should visually inspect it. 1. Adjust the HANDLE to a comfortable height and tighten the bolts. 2. BONNET FILTER - Make sure the bonnet air filter atop the engine is clean. It should be changed hourly and thoroughly cleaned before reuse.
  • Page 20: Starting The Engine

    OPERATION STARTING THE ENGINE 1. Plug in 12 volt starter cord on models so equipped. 2. We recommend setting the throttle on models with 12 volt starter to the following positions: The Kawasaki twin cylinder engines are designed to be started in the IDLE throttle position. This creates a vacuum necessary to open the lock-off valve inside the regulator.
  • Page 21: Maintenance

    MAINTENANCE EMISSION CONTROL INFORMATION To protect the environment in which we will live, the manufacturer has incorporated (1) crankcase emission and (2) exhaust emission control systems (EM) in compliance with applicable regulations of the United States Environmental Protection Agency and California Air Resources Board. 1.
  • Page 22: Belt Replacement

    MAINTENANCE BELT REPLACEMENT Tilt the machine on its side (observing the following precautions) and block securely. NOTE: Do not tilt the machine (KAWASAKI twin cylinder) on its nose as this is where the carburetor is located. Turn the machine on either its left or right side. 1.
  • Page 23: Troubleshooting

    MAINTENANCE TROUBLESHOOTING Note: When trouble occurs be sure to check for simple causes, which at first may seem too obvious to be considered. For example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service valve. If you don't check for this, starter burnout could result. 1.
  • Page 24 MAINTENANCE PROBLEM CAUSE SOLUTION Adjust idle screw (1/4” dia bright steel, Phillips head) located on the lower left side of carburetor (Viewed from operators position). Rotate clockwise to increase Surging idle Carburetor out of adjustment idle speed. IF IT DOES NOT, call our customer service department for assistance.
  • Page 25 MAINTENANCE PROBLEM CAUSE SOLUTION To check for this, close the valve completely and then reopen very slowly while you listen for a "click" when the gas begins to travel through the valve. If you hear this very slight noise, the valve is only partially opening.
  • Page 26 PROPANE BURNISHER 86343970 18HP LIGHTNING BURNISHER...
  • Page 27 PROPANE BURNISHER SERIAL NO. PART NO. PRV NO. DESCRIPTION FROM NOTES: 86330180 W4020 BOTTLE CARRIER ADJUSTMENT HANDLE 86330190 W1301 IGNITION SWITCH 86330200 W1302 IGNITION SWITCH HARNESS 86330210 N-51-2A-3.0 (W2006) REGULATOR 86330220 W2649B 15” HOSE ASSEMBLY W/REGO 86330230 W2608 ELECTRIC FUEL LOCK-OFF 86344420 W3132A 18 HP KAWASAKI ENGINE ASSEMBLY...
  • Page 28 NOTES: 86343970 18HP LIGHTNING BURNISHER...

This manual is also suitable for:

Lighting 1.022-323.0

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