Windsor COMPASS CMPS 10070050 Operating Instructions Manual

Multi-functional cleaning machine for commercial use

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Operating Instructions (ENG)
MODEL : CMPS
10070050
CMPSR
10070080
FROM SN: 1000170681
Read instructions before operating the machine.
C
86290230 04/20/07

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Summary of Contents for Windsor COMPASS CMPS 10070050

  • Page 1 Operating Instructions (ENG) MODEL : CMPS 10070050 CMPSR 10070080 FROM SN: 1000170681 Read instructions before operating the machine. 86290230 04/20/07...
  • Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ Copyright 2003 Windsor Industries, Printed in USA YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The Compass is a multi-functional cleaning machine intended for commercial use. The appliance ™...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......1 GROUP PARTS LIST Table of Contents..........2 Controls ............5-1 HOW TO USE THIS MANUAL Recovery Tank..........5-3 Solution Tank..........5-5 Vacuum............5-7 How to use this Manual.........1-1 Wheels & Frame ........5-9 Pump ............5-11 SAFETY Tools –...
  • Page 4: How To Use This Manual

    They are Parts may be ordered from authorized Windsor listed in this general order: dealers. When placing an order for parts, the machine model and machine serial number are Vacuum Motor important.
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.
  • Page 6: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. CMPS 86290230 02/22/07...
  • Page 7: Grounding Instructions

    GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA, this machine operates on a standard 15 amp 115V, 60 Hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
  • Page 8: Safety Label Location

    SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the Compass If, at any time, the labels ™ become illegible contact your Windsor representative for prompt replacement. WARNING LABEL 86242230 PRV NO. 500009 CMPS 86290230 02/22/07...
  • Page 9: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Electrical 115V, 12A, 60HZ Electric Pump Motor 1/3hp, 1725rpm Solution Pump 500psi (34 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m /min.) Waterlift 82 in. (208 cm) Solution Capacity 29 gallons (111L) Recovery Capacity 19 gallons (70L) Wheels Front (2) 6 in.
  • Page 10: How The Machine Works

    HOW THE MACHINE WORKS The Compass is a multi-functional cleaning The function of the chemical system is to ™ machine intended for commercial use. The dispense chemical into the clean water system. appliance applies chemical at low pressure and The chemical system consists of the chemical uses high pressure to clean with.
  • Page 11: Components

    COMPONENTS 1. Control Panel 7. Recovery Tank Lid 2. Solution Tank 8. Recovery Tank Drain Hose 3. Solution Tank Lid 9. Chemical Siphon Caps 4. Solution Tank Drain Hose 10. Electrical Cord 5. Solution Tank Fill Hose 11. High Pressure Hose Storage 6.
  • Page 12: Controls

    CONTROLS 1. Solution Accessory Tool Hook-Up 6. Caster Lock 2. Vacuum Accessory Tool Hook-Up 7. Vacuum Circuit Breaker 3. Pump Switch 8. Pump Circuit Breaker 4. Vacuum Switch 5. Chemical Selector and Metering Valve CMPS 86290230 02/22/07...
  • Page 13 CONTROLS 1. SOLUTION ACCESSORY TOOL HOOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-UP To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. PUMP SWITCH Turns the pump On and Off. 4.
  • Page 14 OPERATIONS FILLING THE MACHINE Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 3. Attach the adapter cap and intake hose to the Compass Chemical bottle. Refer to the Compass Chemical Label for the desired dilution. 1.
  • Page 15 OPERATIONS 7. Use brush or grout tool for heavy soiled areas. 10. Store and secure hoses and tools neatly. 8. Turn Chemical off. Pressure clean by rinsing 11. Drain machine at proper disposal areas. Use surfaces at high pressure. pressure gun to rinse and clean recovery tank. 9.
  • Page 16 OPERATIONS Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals.
  • Page 17: Maintenance

    MAINTENANCE 1. Float Shut-Off 5. Pump 2. Strainer 6. Adjustable Unloader Valve 3. Circuit Breakers 4. Vacuum Motor CMPS 86290230 02/22/07...
  • Page 18: Float Shut-Off

    MAINTENANCE 1. FLOAT SHUT-OFF 3. CIRCUIT BREAKERS The float shut-off is located inside the Circuit breakers interrupt the flow of power recovery tank. The purpose of the float in the event of an electrical overload. When shut-off is to notify the user that the a circuit breaker is tripped, reset it by recovery tank is full.
  • Page 19: Vacuum Motor Replacement

    MAINTENANCE 4. VACUUM MOTOR Vacuum Motor Carbon Brushes Replacement (Windsor) (Refer to vacuum group in the parts section of End Cap manual). WARNING: The green Carbon ground wire must be ONLY QUALIFIED MAINTENANCE PERSONNEL Brushes attached for safe operation. ARE TO PERFORM THE FOLLOWING REPAIRS.
  • Page 20: Solution Pump Replacement

    MAINTENANCE 5. PUMP 6. REGULATING UNLOADER ONLY QUALIFIED MAINTENANCE ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT UNLOADER REPLACEMENT 1. Turn off all switches and unplug machine. 1. Turn off all switches and unplug machine. 2.
  • Page 21: Service Schedule

    MAINTENANCE DAILY/REGULAR MAINTENANCE PERIODIC MAINTENACE Before making any adjustments to the machine, Twice a month, flush a white vinegar solution (one disconnect the power cord from the electrical source. quart vinegar to two gallons of water) or anti- 1. Empty unused cleaning solution from the browning solution (mixed as directed) through the solution tank.
  • Page 22: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace GFCI breaker is tripped Reset breaker on power cord Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s...
  • Page 23: Notes

    NOTES: CMPS 86290230 02/22/07...
  • Page 24: Controls

    CONTROLS CMPS 86290230 02/22/07...
  • Page 25 CONTROLS SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86243990 500780 LABEL, COVER PANEL 86234690 270012 COVER, SWITCH PANEL 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86258930 84187 VALVE, CHEMICAL METERING 86197390 31021 ELBOW, 1/4 NPT 45º STREET 86279560 87178 WASHER, 5/8 ID X 1.7 OD 0.05 T 86230210...
  • Page 26: Recovery Tank

    RECOVERY TANK RECOVERY TANK CMPS 86290230 02/22/07 CMPS 86290230 02/22/07...
  • Page 27 RECOVERY TANK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86271830 57283 NUT, 3/8 NPT PLASTIC 86277040 70781 SCR, 5/16-18 X 1/2 HHCS SS NP 86010670 87029 WASHER, 5/16 FLAT SS 86070510 140659 BRKT, TANK MOUNT 86197940 40027 HOSEBARB, 3/8 MPT X 1/2 90º DL 86070450 140651 BRKT, UTILITY MOUNT...
  • Page 28: Solution Tank

    SOLUTION TANK CMPS 86290230 02/22/07...
  • Page 29 SOLUTION TANK SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86290070 TANK, SOLUTION CMPS 86239680 41476 HOOK, HOSE STORAGE 86276600 70696 SCR, #10 X 3/4 PTHSMS SS 86243960 500777 LABEL, COMPASS LEFT 86275800 70546 SCR, 8 X 3/4 PFHT/S BLK ZINC 86226970 49-876215 ACCESS COVER, CLEAR 3.5”...
  • Page 30: Vacuum

    VACUUM GROUND WIRE (26) GROUND WIRE CMPS 86290230 02/22/07...
  • Page 31 86202040 360-04A VAC MOTOR, 120V 5.7 2 ST TD 86202070 360-04B BRUSHES, VAC FOR 116392-00 86135320 140687 BRUSH SET, 120V VAC WINDSOR 86028720 53266 VAC MOTOR ASM, 115V W/ TERM 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86005810...
  • Page 32: Wheels & Frame

    WHEELS & FRAME CMPS 86290230 02/22/07...
  • Page 33 WHEELS & FRAME SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86202280 89252 WHEEL, 12” BLK CNTRD HUB 86271380 57196 NUT, 1/2 PUSH-ON DOME CAP 86010670 87029 WASHER, 5/16 FLAT SS 86277040 70781 SCR, 5/16-18 X 1/2 HHCS SS NP 86014710 FRAME, PUMP/WHEEL MNT 86276940...
  • Page 34: Pump

    PUMP CMPS 86290230 04/20/07 5-11...
  • Page 35 PUMP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86223390 67488 RECTIFIER, 50A 600V BRIDGE 86180220 11-800276 ELL, 3/8 BR 86290290 UNLOADER, PMPTC EVK-520-450 86197510 40010 HOSEBARB, 3/8MPT X 3/8 BR DL 86197540 40013 HOSEBARB, 3/8MPT X 1/2 DL NOT SHOWN 86282270 39631...
  • Page 36 PUMP CMPS 86290230 04/20/07 5-13...
  • Page 37 PUMP SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM COMPLETE 86014510 PUMP ASM, 500 PSI 120V CMPS ASSEMBLY 86004370 39547 HOSE ASM, 1.5 BLK VAC X 21 86002390 20063 CLAMP, 1.75 WORM GEAR X .312 86264940 27051 CABLE TIE, 11.38 UL/CSA 86010650 87018 WASHER, #10 X 9/16 OD...
  • Page 38: Tools - Standard

    TOOLS - STANDARD CMPS 86290230 04/20/07 5-15...
  • Page 39 TOOLS - STANDARD SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86257660 02478 TOOL, HAND SQUEEGEE 86257650 02477 TOOL, SCRUB BRUSH HANDLE 86257640 02475 TOOL, GULPER 86257670 02479 TOOL, TILE BRUSH 86257680 02480 TOOL, ALUMINUM WAND 86257620 02473 TOOL, WHEELED SQUEEGEE 86257690 02481 TOOL, DOOR WEDGE...
  • Page 40 VAC HOSE RACK – CMPSR ONLY CMPS 86290230 04/20/07 5-17...
  • Page 41 VAC HOSE RACK - CMPSR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86240630 49499 HOSE RACK 86276600 70696 SCR, #10 X 3/4 PTHSMS SS 86006590 70088 SCR, 10-32 X 1/2 PPHMS SS NP 86275210 70384 SCR, 1/4-20 X ½ PHTR BLK DL 86270250 03-000133 CLAMP, 1/4X1/4 BLT VIN DP...
  • Page 42: Wiring - Schematic

    WIRING – SCHEMATIC PUMP MOTOR GRN/YEL INCLUDED W/PUMP MOTOR PANEL GRN/YEL GROUND 86015000 POWER POWER CORD GRN/YEL 86014950 PUMP MOTOR GROUND GRN/YEL GRN/YEL GRN/YEL 86014960 VAC MOUNT 86014970 GROUND GRN/YLW 880420 BLK 880420 BLK VACUUM PUMP VACUUM PUMP VACUUM CIRCUIT CIRCUIT SWITCH SWITCH...
  • Page 43: Suggested Spare Parts

    KIT, SQUEEGEE TOOL BLADES 86256090 730262 STRAINER, 1/2 FPT 80 MESH 86202070 360-04B BRUSHES, VAC FOR 116392-00 86135320 140687 BRUSH SET, 120V VAC WINDSOR 86028720 53266 VAC MOTOR ASM, 115V W/ TERM 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86230210 14832...
  • Page 44: Dry Clean Option

    TOOLS- DRY CLEAN OPTION CMPS 86290230 04/20/07 5-21...
  • Page 45 TOOLS – DRY CLEAN OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86236130 34410 FILTER, WET/DRY 86257630 02474 TOOL, WHEELED BRUSH 86257700 02485 TOOL, DUST BRUSH 86286550 47422 KIT, DRY CLEAN CMPS 86290230 04/20/07 5-22...
  • Page 46: Low Flow Spray Gun Option

    TOOLS- LOW FLOW SPRAY GUN OPTION CMPS 86290230 04/20/07 5-23...
  • Page 47 TOOLS – LOW FLOW SPRAY GUN OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86258920 84186 VALVE, FLOW ADJUSTMENT 86290390 GUN, PRESSURE WASH 86005580 56012 NIPPLE, 1/4 FPT QD 86246040 51389 LANCE, SPRAY GUN 86241690 44078 JET, 1/ H-VV 8003 86041290 47427 KIT, LOW FLOW SPRAY GUN...
  • Page 48: Grout Cleaner Option

    TOOLS- GROUT CLEANER OPTION CMPS 86290230 04/20/07 5-25...
  • Page 49 TOOLS – GROUT CLEANER OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86200820 270-11A NIPPLE, 1/8 FPT QD MALE BRASS 86247720 56032 NIPPLE, 1/8 CLOSE 86194160 11-800133 TEE, 1/8 BR 86240190 39639 HOSE, 1/8 MPT X 1/4 FPT X 12L 86090230 87015 WASHER, 9/16 ID X 1.06 OD SS...
  • Page 50: High Pressure Wand Option

    TOOLS- HIGH PRESSURE WAND OPTION CMPS 86290230 04/20/07 5-27...
  • Page 51 TOOLS – HIGH PRESSURE WAND OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005580 56012 NIPPLE, 1/4 FPT QD 86240210 39641 HOSE, 1/8 MPT X 1/4 MPT X 7 L 86274410 70195 SCR, 10-32 X 1.25 PPHMS SS 86258950 84189 VALVE, 500 PSI W/ CLAMP...
  • Page 52: Carpet Tool Option

    TOOLS- CARPET TOOL OPTION CMPS 86290230 04/20/07 5-29...
  • Page 53 TOOLS – CARPET TOOL OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86200820 270-11A NIPPLE, 1/8 FPT QD MALE BRASS 86240220 39642 HOSE, 1/8 MPT X 1/4 FPT X 12L 86197360 31016 ELBOW, 1/4 NPT STREET 86090230 87015 WASHER, 9/16 ID X 1.06 OD SS 86241710 44080...
  • Page 54: Storage Bag Option

    STORAGE BAG-OPTION CMPS 86290230 04/20/07 5-31...
  • Page 55 STORAGE BAG-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86283390 47423 KIT, STORAGE BAG CMPS 86290230 04/20/07 5-32...
  • Page 56: Chemical Lock Option

    CHEMICAL LOCK-OPTION CMPS 86290230 04/20/07 5-33...
  • Page 57 CHEMICAL LOCK-OPTION SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86070520 140660 BRKT, CHEMICAL LOCK CMPS 86290230 04/20/07 5-34...
  • Page 58: Notes

    NOTES CMPS 86290230 04/20/07 5-35...

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