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Table of Contents
Related Manuals for BRINKMAN 4040
Summary of Contents for BRINKMAN 4040
- Page 1 erles Heavy.Duty Grill OWNER'S MANUAL ASSEMBLY OPERATING INSTRUCTIONS HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.
- Page 2 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL _, IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION...
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Page 3: Table Of Contents
TABLE OF CONTENTS General Warnings ..........Installation and LP Cylinder Specifications and Safe Use ....Connecting LP Cylinder and Hose / Regulator to Grill ....Leak Testing ..........Pre-start Check List ..........Lighting Instructions ......... 10-11 Operating Grill and Helpful Hints ....... 12-14 Proper Care and Maintenance ........ -
Page 4: General Warnings
GENERAL WARNINGS Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill. -
Page 5: Installation And Lp Cylinder Specifications And Safe Use
FOROUTDOOR USEONLY.DONOToperateindoors or in an enclosedareasuch as a garage, shed or breezeway. Useyour grill OUTDOORS in a well ventilated spaceaway from dwellings or other buildings prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. Maintain a minimum clearance... - Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for...
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Page 7: Connecting Lp Cylinder And Hose / Regulator To Grill
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •... - Page 8 Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill must be used. • DO NOT attempt to connect it to any other fuel supply source such as a natural gas line. •...
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Page 9: Leak Testing
LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •... -
Page 10: Pre-Start Check List
6. Check each place listed (A-K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. -
Page 11: Lighting Instructions
Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside... -
Page 12: Proper Care And Maintenance
LIGHTING THE SIDE BURNER: Open lid before lighting side burner. Make sure control knob is in the "OFF" position. Push and turn side burner control knob to the "HIGH" position. Press the electronic igniter on the main control panel and hold for 3-5 seconds to light burner. -
Page 13: Operating Grill And Helpful Hints
OPERATING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill. - Page 14 ROTISSERIE COOKING: • Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie. Save instructions for future reference.
- Page 15 GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
- Page 16 CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance"...
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Page 17: Transporting And Storage
COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. -
Page 18: Trouble Shooting
TROUBLE SHOOTING Problem: Possible Causes: Check LP cylinder fuel level. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. Burner will not light Burner may not be properly seated. Burner may be obstructed. The cylinder valve may be closed. -
Page 19: Frequently Asked Questions
FREQUENTLY ASKED QUESTIONS Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listed on a silver label found on the back of the grill or on the grill body side, under the side shelf. These questions and answers are for your general knowledge, and may not be applicable... - Page 20 FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initial use and as needed. DO NOT use a commercial oven cleaner. For stubborn food residue, use a degreaser and fiber or brass cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash grills with a mild detergent...
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Page 21: Parts List And Assembly Instructions
PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. PARTS BAG CONTAINS: Qty. Qty. Screwdriver M6 nuts Hex nut wrench Steel washers M6 X 25mm round head bolts M6 X 12mm round head bolts M6 X 50mm round head bolts... - Page 22 YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this Brinkmann Pro Series 4040 Grill: • Flathead Screwdriver (included) • Hex Nut Wrench (included) PARTS LIST: Hood (_) 1 Side Burner Assembly ®1...
- Page 23 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
- Page 24 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. _IbCAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Locking Caster Step Attach locking casters to the bottom shelf.
- Page 25 Step Attach left side cart panel assembly to bottom cart shelf by using two M6 nuts and washers. Step Attach front panel to side panel assemblies by using four M6 X 50mm bolts.
- Page 26 Step 5 Attach the grill body supports using four M6 X 25mm bolts and steel washers. ( Rear grill body support should be mounted with match light stick left side of grill) NOTE: When performing Step 6, Lift grill body from front and rear panels to avoid injury to hands and fingers.
- Page 27 Step 7 Secure grill body to grill body supports using four M6 X 12mm bolts with steel washers. © Step 8 To attach side table to left side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly.
- Page 28 Step 9 To attach side burner to right side of grill assembly. Insert four M6 X 12mm bolts half-way into grill body assembly. Place side burner over bolts and slide toward front of grill, then tighten securely. 7" Step Remove two bolts and spring washers from the side burner valve.
- Page 29 Step Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. ©...
- Page 30 Side burner grate Step 13 Place side burner grate over side burner. e. if_gn_t_on d _es no_ acoar J ns sec Step Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Grease Tray Step Slide grease cup into grease cup...
- Page 31 Step ,_ .." "X Warming Rack ° ;" Place the heat distribution plates on lower level of grill body assembly g Grills directly above burners. _HeatDistribution Plates Step Place cooking grills on support ribs directly above heat distribution plates. Step Place warming rack in grooves above cooking grills.
- Page 32 Pro Series 4040 (Assembled)
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Page 33: Grilling Accessories
ACCESSORIES PROFESSIONAL SHISH-KABOB SKEWERS RIB RACK These heavy-duty, 18" shish-kabob skewers are extra-tong for fabulous Chrome-plated rack can greatly increase the cooking restaurant style kabobs. Made of rust capacity of your grill. Holds ribs, chicken halves, resistant stainless steel to last for years. potatoes and corn vertically to triple cooking capacity. - Page 34 ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN PROSERIES 4040 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.