Main Heat Exchanger - Vaillant TURBOmax VUW 242/1 E Instructions For Installation And Servicing

Wall hung room sealed fan assisted combination boilers
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7.7.1 Replacement of modulating
regulator
Isolate the boiler from the electrical
supply.
Remove front casing as in section
7.1.3 .
Lower front control panel as in
section 7.1.6
Turn off the gas service valve (1,
fig. 50).
Loosen screw (1, fig. 61) and pull
off rectifier plug (2, fig. 61) from
the gas operator.
Pull off modulating coil wires (4,
fig. 61).
Remove modulating regulator by
removing 2 screws (3, fig. 61) and
pull regulator from gas valve body.
Reassemble in reverse order.
Set burner pressure in accordance
with instructions supplied with spa-
re parts.
Carry out electrical checks (see
section 5.1).and test all gas joints
for soundness.
7.8 Replacement of main heat
exchanger
Turn off the boiler as in section
7.1.1.
Remove front casing as in section
7.1.3 and remove combustion
chamber cover as in section 7.1.5
Remove heat exchanger front panel
as in section 7.1.7
Release CH water pressure and
drain boiler as in section 7.1.2.
Remove burner assembly as in
section 7.4.
Pull off wire from NTC (4, fig. 62)
Disconnect flow and return
connections (3, fig 62)
Slide the heat exchanger forward
to remove.
Disconnect flow and return pipes
from the heat exchanger by
rotating at joints (bayonet fix)
Reassemble in reverse order.
Recommission boiler (see section 5).
4
fig. 61
fig. 62
5
4
2
3
1
6
3
1
2
37

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