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ecoMAX 635
Vaillant ecoMAX 635 Manuals
Manuals and User Guides for Vaillant ecoMAX 635. We have
2
Vaillant ecoMAX 635 manuals available for free PDF download: Instructions For Installation And Servicing, Instructions For Use Manual
Vaillant ecoMAX 635 Instructions For Installation And Servicing (44 pages)
Wall hung room sealed fan assisted condensing boilers
Brand:
Vaillant
| Category:
Boiler
| Size: 4.04 MB
Table of Contents
Table of Contents
2
1 Introduction
4
General Notes
4
EC Designation
4
2 Boiler Specification 2
5
Technical Data
5
Dimensions
6
Boiler Connections
6
Functional Diagram
6
Design
7
Identification Plate
7
3 General Requirements
8
Preliminary Remarks
8
Related Documents
8
Contents Included with Boiler
8
Boiler Location
9
Gas Supply
9
Flue System
9
Flue Termination
9
Air Supply
10
Cupboard or Compartment Ventilation
10
Electrical Supply
10
Guide to System Requirements
10
Water Circulation System
10
Filling and Make up
11
Pressure Relief Valve
11
Pressure Gauge
11
Expansion Vessel
11
Pump Specifications
11
Circulating Pump
11
System By-Pass
11
Venting
11
Condensate Trap
11
4 Boiler Installation Sequence
12
General
12
Select Position of Boiler
12
Unpack the Boiler
12
Using Boiler Template
12
Rear Flue Exit
12
Other Flue Options
12
Fitting the Boiler Hanging Bracket
13
Install the Flue System
13
Fitting the Boiler
13
Removing the Front Case
13
Gas Supply
14
Central Heating Flow and Return Pipework
14
Pressure Relief Valve
14
Condensate Drain
15
Connection to a Unistor Cylinder
16
Connect the Flue System to the Boiler
16
Electrical Installation
16
General Requirements
16
Connection to the Main Supply
16
Electronic Board Layout
17
Electronic Board Layout
18
Connection Details for Programmable Thermostats
19
Controls
19
External Electrical Controls
19
Connection of External Electrical Controls
19
Connection Details Using an External
19
Wiring Centre
19
Thermostatic Radiator Valves
20
Frost Protection
20
Circulating Pump
20
Anti-Cycling 'Economiser' Control
20
Automatic Pump Spin Control (APS)
20
5 Commissioning Part I 5
23
Preliminary Electrical Checks
23
Gas Supply
23
Initial System Flush ("Cold")
23
Filling the Heating System
23
Filling Condensate Trap
23
Adjusting Pump Speed
23
Checking the Gas Supply Settings
24
Factory-Adjusted Gas Settings
24
Gas Inlet Working Pressure
24
Check Gas Rate
25
Refitting the Case
25
Adjusting the Central Heating Output (Range Rating)
25
6 Functional Checks (Commissioning Part II)
26
Functional Checks
26
Procedure
26
Heating System
26
Final System Flush ("Hot")
27
Handing over to the User
27
7 Servicing
28
Inspection and Maintenance
28
Initial Inspection
28
Removing the Compact Thermal Module
28
Inspect Main Heat Exchanger
29
Inspect Burner
29
Refitting the Compact Thermal Module
30
Cleaning the Condensate Trap
30
Check Expansion Vessel
30
Recommissioning the Boiler
30
Test
31
8 Troubleshooting
32
Logical Fault Finding Procedure
32
Status Mode
32
Diagnosis Mode
32
Fault Codes
34
Fault Memory
34
Test Programs
34
9 Parts Replacement
36
Safety Instructions
36
Initial Preparation
36
Removal of Burner Assembly
36
Replacement of Burner
36
Replacement of Fan
36
Replacement of Gas Valve
36
Replacement of Central Heating Expansion Vessel
37
Replacement of Main Heat Exchanger
38
Replacement of the Electronic Control Board
38
(Air-Ratio Adjustment)
38
10 Recycling and Eventual Scrapping
40
The Appliance
40
Packing
40
Instructions for Installation and Servicing Ecomax 3
40
Benchmark Gas Boiler Commissioning Checklist
41
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Vaillant ecoMAX 635 Instructions For Use Manual (12 pages)
Wall hung room sealed fan assisted condensing boilers
Brand:
Vaillant
| Category:
Boiler
| Size: 2.43 MB
Table of Contents
Table of Contents
2
1 General Information 1
3
For Your Information
3
Key to Symbols
3
Liability
3
Specified Use
3
EC Designation
3
2 Safety Instructions
4
Setup and Adjustments
4
Gas Smell
4
Modifications in and Around the Boiler
4
Explosive and Flammable Materials
4
Inspection
4
3 Factory Guarantee
4
Vaillant Warranty
4
Registering with Us
4
Immediate Help
4
4 Operation 4
5
Overview
5
Operating Controls
5
Advanced Multifunctional System Display
5
Initial Checks before Turning on
5
Opening the Service Valves
5
Checking the Water Contents
6
Domestic Hot Water Operation (Ecomax 646 and 665 Only)
6
Obtaining Hot Water
7
Heating Operation
7
Setting the Maximum Radiator Temperature Control
7
Setting the External Controls
7
Status Displays
8
Resetting the Appliance
8
Turning the Boiler off
8
To Turn off the Central Heating Only (Summer Mode)
8
To Turn off the Domestic Hot Water Operation (Ecomax 646 and 665 Only)
9
Complete Shutdown
9
Troubleshooting
9
Care and Maintenance
9
Frost-Protection
9
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