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Heat & Glo 6000GCF-IPI Owner's Manual

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Models:
6000GCF-IPI
6000GCF-IPILP
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas
- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• Do not touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
See Table of Contents for location of additional
Commonwealth of Massachusetts requirements.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1

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Summary of Contents for Heat & Glo 6000GCF-IPI

  • Page 1 CAN/CSA Z240MH. professionals, or technicians supervised by an NFI This appliance is only for use with the type(s) of gas indicated certifi ed professional. on the rating plate. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 2 AL TI TUDE : 0-0000 FT . 0000-0000FT . (Modele): MAX. INPU T BTUH: 00,000 00,000 MIN. INPU T BTUH: 00,000 00,000 Serial ORIFICE SIZE: #XXXXX #XXXXX XXXXXXXX (Serie): Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 3: Table Of Contents

    E. Contact Information ......57 = Contains updated information. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 4: Listing And Code Approvals

    CANADA 27,000 16,380 locations such as in bathrooms or near sinks. (2000-4500 FT) 30,000 18,200 (0-2000 FT) 6000GCF-IPILP CANADA 27,000 16,380 (2000-4500 FT) Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- of the installation. STRUCTIONS”. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 6: Getting Started

    Safety glasses Level 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Manometer Voltmeter Tape measure Noncorrosive leak check solution One 1/4 inch female connection (for optional fan). Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 7: Framing And Clearances

    • Clearances and Mantel Projections (Sections 3.C and 3.D) • Vent Clearances and Framing (Section 6). Inches See Section D Mantel Projections Millimeters 1295 1829 1067 1067 Figure 3.1 Appliance Locations Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 8: Constructing The Appliance Chase

    Opening Combustible Floor of Access to Ceiling Flooring Appliance Appliance Appliance (Vent Pipe) (Height) (Depth) (Width) Panel Inches 44-3/4 1137 1067 Figure 3.2 Clearances to Combustibles (Vertical Venting) Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 9: Mantel Projections

    (Acceptable on both sides of opening.) 7-1/4 NOTE: Measurement is taken from top of the opening, NOT the top of the fi replace. Figure 3.3 Clearances to mantels or other combustibles above appliance Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 10: Termination Locations

    20 in. min. Horizontal distance between terminations 20 in. 24 in. min. Distance to perpendicular wall 18 in. 18 in. Vertical distance between terminations Figure 4.3 Multiple Vertical Termination Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 11 Figure 4.4 Minimum Clearances for Termination CAUTION: IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING, IT IS SUGGESTED THAT A VINYL PROTECTOR KIT BE INSTALLED. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 12: Vent Information And Diagrams

    45º elbows (see Figure 5.1). DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 Figure 5.2 DVP Pipe Effective Length Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 13: Vent Diagrams

    1.2 m 9 ft 2.7 m = 50 ft (15.2 m) Maximum = 17 ft (5.2 m) Maximum = 1-1/2 ft (457 mm) Minimum INSTALLED Figure 5.4 HORIZONTALLY Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 14 6 ft 1.8 m 18 ft 5.5 m = 20 ft (6.1 m) Max. = 50 ft (15.2 m) Max. = 6 inches (152 mm) Min. Figure 5.5 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 15 V1 + V2 + H1 = 50 ft (15.2 m) Max. *No specifi c restrictions on this value EXCEPT cannot exceed 50 ft (15.2 m) = 6 inches (152 mm) Min. Figure 5.7 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 16 3.7 m 12 ft 3.7 m = 17 ft (5.2 m) Maximum = 50 ft (15.2 m) Maximum = 6 inches (152 mm) Minimum INSTALLED HORIZONTALLY Figure 5.8 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 17: Vent Clearances And Framing

    SCREW is less than 4 inches. • Heat shield not required if distance is more than 4 inches. 3 in. (76 mm) Figure 6.4 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 18: Wall Penetration Framing

    If your local inspector requires the wall shield fi restop on both sides, then both wall shield fi restops must have a heat shield attached to them. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 19: Vertical Penetration Framing

    • Field construct additional shield height if insulation is deeper than height of attic ATTIC SHIELD INSTALLED ATTIC SHIELD INSTALLED shield. ABOVE CEILING BELOW CEILING Figure 6.5 Installing the Attic Shield Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 20: Appliance Preparation

    The sheetrock ledges will attach to the top of the unit (see LOWER Figure 7.2). ACCESS PANEL Figure 7.3 SEE DETAIL B DETAIL B SHEETROCK UNIT LEDGE SURROUND CLEARANCE SLOT ATTACHMENT HOLES 6 PLACES Figure 7.2 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 21: Securing And Leveling The Appliance

    (see Figure 7.6). NAILING TABS (BOTH SIDES) BREAK HERE Figure 7.4 Proper Positioning, Leveling and Securing of Appliance Figure 7.6 Flue Restrictor Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 22: Installing The Fiberglass Gasket

    Figure 7.7 3. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.8). OUTERWRAP Figure 7.9 Fiberglass Gasket SETTING Figure 7.8 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 23: Installing Vent Pipe

    fi re or explosion may occur. slip section that connects directly to the horizontal termina- Do not break silicone seals on slip sections. tion cap. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 24 The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer fl ues using the pilot holes (see Figure 8.7). Figure 8.7 Screws into Slip Section Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 25: Disassembly Of Vent Sections

    • Do NOT allow vent to sag below connection point to appliance. Improper support may allow vent to sag or separate. Figure 8.11 Align and Disassemble Vent Sections Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 26: Installing Heat Shield And Horizontal Termination Cap

    DVP-TRAP1 can adjust 1-7/8 in. (4-3/16 to 6-1/16) DVP-TRAP2 can adjust 4 in. (6-9/16 to 10-9/16) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2) Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 27: Installing Roof Flashing And Vertical Termination Cap

    Inspect external vent cap regularly. • Ensure no debris blocks cap. • Combustible materials blocking cap may ignite. • Restricted air fl ow affects burner operation. Figure 8.15 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 28 Figure 8.17 Assembling the Storm Collar Around the Pipe until it rests on the roof fl ashing. Caulk around the top of the storm collar (see Figure 8.14). Figure 8.16 Assembling the Storm Collar Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 29: Gas Information

    Propane 5.0 inches 11.0 inches Minimum inlet pressure w.c. w.c. 14.0 inches 14.0 inches Maximum inlet gas pressure w.c. w.c. 3.5 inches 10.0 inches Manifold pressure w.c. w.c. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 30 Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 31: Electrical Information

    The wire needs a jacket with a temperature rating of 140º F (60º C) or higher. At the appliance con- nect the wire to the ON/OFF switch pigtails. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 32 NEUTRAL SIDE ON THE HOT SIDE TRANSFORMER 3 VAC PLUG IN VALVE *Note: Appliance will not operate unless properly grounded. Figure 10.1 Intellifi re Pilot Ignition (IPI) Wiring Diagram Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 33: Junction Box Installation

    Figure 10.4 Junction Box Wired to Wall Switch connector (1/4 inch male) as shown. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 34: Finishing

    300º F minimum sealant. • Facing and/or fi nishing materials must never overhang into the glass opening. • Overhanging materials may ignite. • May interfere with proper operation of glass assembly. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 35: Appliance Setup

    8 - Disconnect fan and remove it through the valve as- sembly cavity (see Figure 12.2). REMOVE FAN THROUGH VALVE ASSEMBLY CAVITY RHEOSTAT Figure 12.2 Figure 12.3 Rheostat Location Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 36: Install The Refractory

    • Save the remaining ember materials for use during Repeat step 2 for the right side. appliance servicing. The embers provided should be enough for 3 to 5 applications. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 37: Positioning The Logs

    There will be a Figure 12.9 1/4 inch or so gap around the hump. See Figures 12.10 and 12.11. Figure 12.10 Front View Figure 12.11 Top View 2103-910 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 38 Place log #5 in front of log #3 the notch in the bottom of this log rests over the center tine on the grate. The log shouldn’t cover any ports. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 39: Glass Assembly

    LATCHES (BOTH BOTTOM AND TOP) GLASS ASSEMBLY Figure 12.20 Glass Assembly AIR SHUTTER WING NUT Figure 12.21 Shutter Settings Burner 1/8 in. Full Open Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 40: Operating Instructions

    • Only use glass door certifi ed for use with appliance. • Glass replacement should be done by qualifi ed technician. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 41: Lighting Appliance

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 42: After Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when continually? ON/OFF is turned off. In a standing pilot system the pilot will always stay on. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 43: Troubleshooting

    fl ame lifts from pilot hood, the circuit is broken. A wrong orifi ce or too high an inlet pressure can cause pilot fl ame to lift. The sensor rod may be contaminated. Clean sensor rod with emery cloth. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 44 2.7. 5. Pilot will not stay lit after a. Pilot plate out of position. Ensure pilot plate is in proper position (see Section 7). carefully following lighting instructions. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 45: Maintaining And Servicing Appliance

    • Restricted air fl ow affects burner operation. • Air passageways, grilles, control compartment • Burner, burner ports Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 46 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. 3. Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 47: Reference Materials

    GAS LINE ACCESS Location Inches Millimeters Location Inches Millimeters 32-1/4 28-1/2 14-1/4 36-1/8 41-1/8 1045 21-1/2 12-7/8 44-3/4 1137 2-1/4 6-7/8 2-1/8 48-1/2 1232 21-1/2 Figure 16.1 Appliance Dimensions Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 48: Vent Components Diagrams

    14 in. (356 mm) 5 in. 12 in. (127 mm) (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 16.2 DVP vent components Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 49 Wall Shield Firestop DVP-TRAP2 Wall Shield Firestop DVP-TRAP1 DVP90ST DVP90ST Heat Shield Heat Shield DVP-TRAPK2 DVP-TRAPK1 Horizontal Termination Cap Kit Horizontal Termination Cap Kit Figure 16.3 DVP vent components Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 50 7-1/8 in. 5-3/4 in. DRC-RADIUS COOL-ADD Cap Shield Cap Shield (For use on Intellifire PVK-80 appliances only) DVP-HSM-B Power Vent Extended Heat Shield Figure 16.4 DVP vent components Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 51 fi replaces, a six inch minimum vertical vent section is required before installing fi rst elbow. DVP-HRC-SS DVP-HRC-ZC-SS HORIZONTAL TERMINATION CAP Figure 16.5 DVP vent components Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 52 6000GCF-IPI C. Service Parts Beginning Manufacturing Date: May 2006 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 53: Service Parts List

    Conversion Kit LP LPK-6G-IPI Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Additional service part numbers appear on following page. Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 54: Service Parts

    593-592 593-590A Wire Assembly 18”” Flexible Gas Connector 530-302A Burner Orifi ce NG (#37C) 582-837 Burner Orifi ce LP (#52C) 582-852 Battery Pack 593-594A 593-593A 3 Volt Transformer Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 55: Limited Lifetime Warranty

    • Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home is not covered under this warranty. Page 1 of 2 4021-645A 09-01-08 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...
  • Page 56 If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide necessary parts or components, contact the nearest authorized HHT dealer or supplier. Page 2 of 2 4021-645A 09-01-08 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

  • Page 57: Contact Information

    6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending. Printed in U.S.A. - Copyright 2008 Heat & Glo • 6000GCF-IPI, 6000GCF-IPILP • 2110-900 Rev. G • 9/08...

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