Craftsman 580.327360 Operator's Manual
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Craftsman 580.327360 Operator's Manual

Craftsman 580.327360 Operator's Manual

3600 watt ac generator
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Operator's Manual
®
HOURS: Man. =Fri. 8 a.m. to 5 p.m. (CT)
WARNING
Before using this product, read this
manuai and foiiow ali Safety Rules
and Operating instructions.
ADVERTENCIA
Antes de utiiizar eI producto, Iea este
manual y siga todas ias Reglas de
Seguridad e Instrucciones de Uso.
Sears, Roebuck and Co., Hoffman Estates, JL 68179 U.S.A.
Visit our Craftsman website: www.craftsman.com
® Safety
,, Assembly
,, Operation
,, Maintenance
® Parts
® Espa_oi, p. 36
0
6
Part No. 202384GS Draft B (04/16/2007)

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Summary of Contents for Craftsman 580.327360

  • Page 1 Safety Rules manual y siga todas ias Reglas de ® Espa_oi, p. 36 and Operating instructions. Seguridad e Instrucciones de Uso. Sears, Roebuck and Co., Hoffman Estates, JL 68179 U.S.A. Visit our Craftsman website: www.craftsman.com Part No. 202384GS Draft B (04/16/2007)
  • Page 2 If this generator fails due to a defect in materiai or workmanship within one year from the date of purchase, return it to any Sears store, other Craftsman outlet, or Sears Parts & Repair Center in the United States for free repair (or replacement if repair proves impossible).
  • Page 3 This is the safety alert symbol, tt is used to alert you to potential personal injuryhazards. Obey all safety messages that fallow this symbam to avoid passible injury or death. DANGER Contents are HARMFULOR FATAL IF SWALLOWED.Avoid contact to eyes, skin or The safety alert symbol (_) is used with a signal word clothing.
  • Page 4 WARNING WARNING voltage. 3enerator produces hazardous Starter cord kickback (rapid retraction) can result in bodiiy injury. Kickback wiii puff hand and arm Faiiure to isoiate generator from power utiiity can _< toward engine faster than you can bt go. result in death or injury to etectric utiiity workers due to backfeed of electrical energy.
  • Page 5 NOTICE WARNING Exceeding generators wattage/amperage capacity can damage generator and/or eiectricai devices connected to it. DO NOT exceedthe generator's wattage/amperage capacity, See Unintentionai sparking can result in fire or Don't OverloadGenerator in the Operationsection. electric shock. Stat generator and let engine stabilize before connecting ebctrical loads, WHEN ADJUSTING OR[VIAKINO R EPAIRS TOYOURGENERATOR Connect ebctrical loads in OFFposition, then turn ON for...

  • Page 6: Know Your Generator

    KnowYourGenerator ii_._-! I Read the Operator's Manual and safety rules before operating your generator, ..Compare the illustrations with your generator to familiarize,'ourseif with the locations of various controls and adjustments. Savethis manual for future reference. A =120 Volt AC, 20 Amp, Duplex Receptacles -- May be G =Fael Tank -- Capacity of four (4) U,S, galIons (15 L), used to suppiy eiectricai power for the operation of R oFael Valve -- Used to turn fuel supply on and off to...

  • Page 7: Unpack Generator

    Your C raftsman generator requires some assembly and is ready f oruse only after i t hasbeen p roperly serviced withthe recommended oiland fuel. tf youhave anyproblems withtheassembly ofyour generator, please call the generator helpliee at 1o800o222o3t 3 6. Unpack Generator 1.

  • Page 8: Before Starting The Generator

    Before Starting the Generator To protect the fuel system from gum formation, mix in a fuel stabiiizer when adding fuel. See Storage. AIi fuei is not the same. if you experience starting or performance problems Add Engine Oil after using fuel, switch to a different fueI provider or change 1.
  • Page 9 Fresh Start Fuel Cap 3, Removetab to expose membrane. Adding fuel preserver helps keepfuel fresh and carburetors clean for easier starting, aii season iong. This new fuel cap automatically drips concentrated fuel preserver into your fuel tank. DANGER IMPORTANT:DONOT remove the silvei foil seal oll the Contents are HARMFULOR FATAL iF opposite side.

  • Page 10: System Ground

    Howto Use YourGenerator Generator Location If you haveany problems operating your generator after Generator Clearance reading the manual, please call the generator helpline at 1o800o222o3136. WABNING System Ground _,_5 j Exhaustheat/gases can ignite combustibles, The generator has a system ground that connects the _structures or damage fuel tank causing a fire.

  • Page 11: To Start The Engine

    To Start The Engine WARNING DisconnectalI electrical loads from the generator. NEVER start or stop engine with electrical devices piugged in and Contact with muffler area can result in serious turned ON. Foilow start instruction steps in numerical order: burns. I.

  • Page 12: Generator Adapter Cord Set

    Cord Sets and Receptades Use each receptacleto operate 120 Volt AC, singb°phase, 60 Hz electricaI ioads requiring up to 2,400 watts (2.4 kW) at Use onty high quality, welI=insuhted, grounded extension 20 Amps of current. Use cord sets that are rated for 125 Volt cords with the generator's 120 Vott duplex receptacle.
  • Page 13 Don't OveHoadGenerator 4. Hug in and turn on the next ioad. 5. Again, permit the generator to stabiiize. Capacity 6. Repeatsteps 4 and 5 for each additional load. You must make sure your generator can supply enough rated NEVERadd more loads than the generator capacity. Take (running) and surge (starting) watts for the items you will speciai care to consider surge loads in generator capacity, as described above.

  • Page 14: Power Ratings

    EngineTechnicaM information Product Specifications This is a singb cylinder, overhead valve (OHV), air cooled engine, it is a iow emissions engine. Wattage ......3,600 Watts (3.6kW) In the State of California, Modei Series 120000 engines are certified by the California Air Resources Board to meet Starting Wattage ....

  • Page 15: Maintenance Schedule

    Maintenance Schedule Foiiow the houriy or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. MAmNTENANCE SCHEDULE FILL IN DATESAS YOU COMPLETE SERVICEDATES REGULARSERVICE SERVICEDATES Before Every 50 Hours Every 100 Hours MAINTENANCETASK Each Use I Every 25 Hours...

  • Page 16: Engine Maintenance

    Engine Maintenance The StatStation displays the nominai ioad on generator WARNING based on output frequency. It also has a built in maintenance reminder. Wattage Monitor Operatian Unintentionai sparking can result in fire or electric shock. The dispiay is two seven-segment LEDs that provide an easy- to-read indication of the amount of power being suppiied by the generator.

  • Page 17: Service Air Cleaner

    Checking Oil Level 4. Remove oil drain plug and drain oil completely into a suitabie container. Oii level should be checked prior to each use or at least every 5 hours of operation=Keep oii ievet maintained. 5. Reinstail oil drain plug and tighten securely. Removeoil fill cap.

  • Page 18: Carburetor Adjustment

    Clean/Replace Spark Plug 2. Removefour screws that attachspark attester screen (C). Changethe spark plug every 100 hours of operation or once each year, whichever comes first. This wifl help your engine to start easier and run better. 1. Cleanarea around spark piug. 2.

  • Page 19: Protectfuel System

    ChangeOil Whiie engine is still warm, drain oii from crankcase. Refill The generator should b estarted a tleast o nce every s even with recommended grade. See ChangingEngine 0//'. days and aiiowed to runatieast 30minutes, if thiscannot be done and youmust s tore theunit f ormore than30days, use Oil Cylinder Sore thefollowing i nformation asa guide toprepare itforstorage.
  • Page 20 Probmem Cause Correction 1. Resetcircuit breaker. f. One of the circuit breakers is open, 2. Fault in generator, 2. Contact Sears service facility. Engine is running, hut no AC output is 3. Poor connection or defective cord 3. Checkand repair. availaMe.
  • Page 22 CRAFTSMAN 3608 Watt AC Generator 588o327360 FIELD POWER POWER Rl-8 PI-4 LOAD MONITOR 20AMP 20AMP F'4/4 LEI_ 120V P1-5/_ 20AMP B BRASS SCREW S-SILVER SCREW GR-GREEN SCREW...
  • Page 23 CRAFTSMAN 3688 Watt AC Generator 580.327360...
  • Page 24 CRAFTSMAN 3600 Watt AC Generator 580.327360 Main Unit -- Exploded View 58.\...
  • Page 25 (;RAFTSMAN 3600 Watt AC Generator 580.327360 Main Unit -- Parts List item Part # Description 198816GS ASSY, Cradle(Includes Items 20, 31 & 53) 194150GS KIT,Vibration, Mount, 45 ° 67989GS NUT, M8 FiangeSerrated 186058AGS HOUSING,Engine Adapter ASSY,Ait (see page 27) NUT, Hex M8 =I=25 TPHMS, M8 =1=25x 35 96796GS WASHER,M8 Fiat...
  • Page 26 CRAFTSMAN 3600 Watt AC Generator 580.327360 Control Panel-- Exploded View and Parts List item Part # Description 196898GS PANEL,Controi 197004GS COVER,Outlet Fiip 188890GS COVER,Back Panel 197731GS OUTLET,12BV,15/2BA Dplx 189165GS NUT,5/32 PaI 197729GS MODULE,Led 197958GS SCREW,3 x 6, Tapping 84198GS CAP, Breaker...
  • Page 27 CRAFTSMAN 3600 Watt AC Generator 580.327360 Alternator -- Expiottetl View & Parts List item Part # Description 186059GS ADAPTER,Mounting, Alternator 192164GS ROTOR(Includes item 12) 199047AGS STATOR 186060GS RBC,with O=Ring(p/n 189197GS) 86308JGS HHCS, M6 =1.0 x 95 SEMS 91825GS ASSY, Hotder, Rectifier/Brush 66849GS TAPTITE,M5 =0.8 x 16...
  • Page 28 CRAFTSMAN 3600 Watt AC Generator 580.327360 Wheel Kit -- Exploded View and PartsList item Part # Description 196517GS WHEEL 191267NGS AXLE 191%5GS E=RiNG WASHER,5/8" B1764GS SUPPORT,Wheei Kit 67989GS NUT, M8, FlangeSerrated HHCS,PJiS- 1 .25 x 16 * - Items without part numbers are common fasteners and are...
  • Page 29 ENGINE,Bdggs and Stratton, 121012 - Exploded View I 331 36_@ 868 _ 4o@ 914A _L6 337_ 914d9 914B 552 0 _ 615 o 3o7 _ 24 d¢_ 415 @ 228Sd_ 21@D...
  • Page 30 ENGINE,Briggs and Stratton, 121012 = Fxpioded View 633 Q 633AG 137_ 276,____ 977 CARBURETOR GASKETSET 425_ 633A @ 633 G_" 121 CARBURETOROVERHAUL KiT 633A 633_ 276_ 358 ENGINEGASKET SET 1022...
  • Page 31 ENGINE,Briggs and Stratton, 121012 = Fxpioded View 35GA _4_ 564_ 564A 58 _._Y 121 1 1070 1005 1095 VALVEGASKETSET 993_868_51...
  • Page 32 ENGINE,Briggs and Stratton, 121012 - Parts List mtem Part # Dessriptiee item Part # Description 699480 Screw(BlowerHousing) 699510 Cylinder Assembly 693610 Sbield-Cylinder 399269 Kit-Bushing/Sea! (Magneto Side) 699483 Screw(CylinderShield) 2998!9S 1 SeaFOil (Magneto Side) 699359 Nut (Flywheel) 699486 Head-Cylinder 695711 Armature-Magneto 698210 t Y Gasket-Cylinder Head 790632...
  • Page 34 Sears, Roebuck and Co., U.S.A. (Sears), the California Air Resources Beard (CARB)and the United States EnvironmentalProtectionAgency (U.S.EPA} EmissionsControl System Warranty Statement (Owner's Defect Warranty Rights and Obligations) The California Air Resources Board (CARB), U.S. EPA and Sears are Carburetor and internalparts pleased to explain the Emissions Control System Warranty oil your Fuel Pump srna[[ offroad engine (SORE).In California, new small offroad...
  • Page 35 EmJ_ions Information Certain engines wiii be certified to meet the United States Environmental Protection Agency (USEPA)Phase 2 emission Enginesthat are certified to meet the California Air Resources standards. For phase 2 certified engines, the Emissions Board (CARB) Tier 2 Emission Standards must display Oompiiance Period referred to on the Emissions Compliance information regarding the Emissions Durabiiity Period and Air label indicates the number of operating hours for which the...
  • Page 36 Si ei generador falia debido a defectos de materiaies o mane de obra en el plaza de un aria a partir de la fecha de compra, devu6ivatoa cuatquier aimac@ Sears, punto de venta de Craftsman o centre de reparaci6n y repuestos de Sears de los Estados Unidos para su reparaciOngratuita o, en case de qua 6sta no sea posible, para su sustituciOn.
  • Page 37 Este es em simboRode amertade segufidad. Esusado para indicafle situacionescon peHgrospotenciames d e mesion para e_ personal Siga mas instrucciones de todos mos mensajes de seguridad qua aparecen despues de este simbumupara evitar pusibmes mesiunesu muerte..• Lea este manuamde manera cuidadusay famiHadcese cue PELIGRO __ su generadur.
  • Page 38 ADVEBTENCIA ADVEBTENCIA AI motor funcionar, se produce mon6xido de La combustible y sos vapores son sarbono, un gas inodoro y venenoso. extremadamente infiamables y expiosivos. Respirar mon6xido de carbono puede provocar dolor de cabeza,fatiga, mareos, vOmitos, sonfusiOn, ataques, n_iuseas,desmayos o inciuso quemaduras severas e inclusive la muerte.
  • Page 39 AOVERTENCIA PRECAUCION El contacto con Ia zona de! silenciador puede Las veJocidades de operacJ6n en exceso, aumentan ios producir quemaduras graves. riesgos de heridas y da_os ai generador. Los gases y el calor de escape pueden infiamar Las veJocidades bajan en exceso, imponen una carga muy )esada.

  • Page 40: Conozca Su Generador

    Conozca SU Generador il}_r lil L eo os,e ,ol o ,e,o,o ylos , egmo. ,o.eg.,,o, °.,e. ,eo,e,o, s.geoo,o,o,..Compare Ias ilustraciones con su generador para famifiarizarse con la ubicaciOnde los diferentes controbs y ajustes. Conserveeste manuat para referencbs futuras. A =TomacorrienteBobbs de 120 Voitios AC, 20 Amp -- H =%lvula de Combustible -- Permite abrir y cerrar b alimentaci6n de combustibb ai motor.

  • Page 41: Contenido De La Caja

    Su generadorrequierede ciertosprocedimientosde montajey solo estar_Iisto paraser utilizadodespu6sde haberle suministradoserviciocon eI combustibley aceite recomendados. $i usted tiene problemascon et meetaje de su generador, per favor Ilame a la linea de ayuda para generaderes al 1-8e0-222-3136. Desembalaje del 6enerador 1. Cotoque Ia caja de cart6n en una superficie rigida y piana.

  • Page 42: Agregue Combustible

    Para evitar ia formaciOn de carboniiia en eI circuito de Antes de DaHe Arranque aM combustible, siempre que afiadacombustibie, m6zcteiocon un estabiiizador. ConsuIte Almacenamiento. No todos ios combustibles son iguales=Si detecta problemas de arranque Agregar Aceite ai Motor o de rendimiento despu_s de utiiizar un combustible, pruebe a cambiar de proveedor o de marca.
  • Page 43 Tap6n de Combustiblepara Mejorar el Arranque 3= Retire Ia Ieng_Jeta para dejar Ia membrana ai descubierto. Ei uso de conservante de combustible mantiene ei combustible en buen estado y Iimpia Ios carburadores, Io que faciiita e! arranque en todas ias estaciones dei afio. Ei nuevo tapOnde combustibie gotea autom_ticamente conservante concentrado en et dep6sJtode combustibJe= PELIGRO...
  • Page 44 ComoUsar Su Generador Ubicaci6n del 6enerador Es_acio Libre AIrededor del Geeerador SI TIENEPROBLEMASoperando su generador despu_s de leer el manual, per favor ]lame a Ia I[nea de ayuda para ADVERTENCIA generadoresaI 1=800=222=3136. Los gases y ei calor de escape pueden infiamar Tierra dei Sistema ios materiaies combustibles y ias estructuras o dafiar ei dep6sito de combustible y provocar un...

  • Page 45: Encienda Ei Motor

    Encienda ei Motor 6. Mueva ia palanca de choke a ia posici6n "Run" una distancia corta a ia vez por atgunos segundos en un Desconectetodas ias cargas el6ctricas deJgenerador. ciima c_Iido, o algunos mJnutosen un clima frio. Deje NUNCAarranque o pare e! motor cuando haya aparatos que ei motor corra suavemente antes de cada cambio.
  • Page 46 Detener ei Motor 1. Desconectetodas ias cargas ei@tricas de ia unidad. Nunca arranque o detenga ei motor con dispositivos el@tricos conectados a 6i y encendidos. 2. Permita que el motor funcione sin carga durante dos minutos para estabilizar las temperaturas internas de la unidad.
  • Page 47 No Sobrecargue Generador 3. Permita que ia saiida dei generador se estabiiice (el motor funciona suavementey e! aparato conectado aI Capacidad mismo trabaja adecuadamente). Usted debe asegurarse que su generador puede proveer ei 4. Conectey encienda ia prOxima carga. suficiente vataje calificado (cuando est6 funcionando) y de 5.
  • Page 48 Jnformac[6nt@n[ca sobre e[ motor EspeeificacienesdeM Preducte El motor es de uno cilindros, de v4Ivulas en cabeza (OHV), Especificaciones dei 6enerador refrigerado por aire y de baja emisiOn. Vataje ......3600 vatios (3.6 kW) En ei Estado de California, Ios motores de Ia 120000 han obtenido ia certificaciOn deI California Air Resources Board Vataje que Empieza ....

  • Page 49: Programa De Mantenimiento

    Programade Mantenimiento Siga los intervaJoshorarios o de caJendario,Joque ocurra primero. Se requiere de servbio con mayor frecuencia cuando opere la unidad en las condiciones adversas descntas a continuaci6n. CALENDARiO DE MANTENUMIENTO ANOTE LAS FECHASCONFORMECUMPLA UNTERVALO DE OPERACIONPOR HORA CON EL SERVICIONORMAL FECHA$ DE $ERVICIO Antes de Cada Cada 25 Horas o Cada 50 Horas o _ Cada 100 Horas TAREADE MANTENIMIENTO...
  • Page 50 Puede u sar u ncepilIo d ecerdas s uaves para retirar l a Mantenimiente deM Motor suciedad endurecida, aceite, etc. , Puede u sar u nam_quina aspiradora para eliminar ADVERTENC A suciedad y residuos sueltos. Chispear involuntario puede tener como EtStatStation muestra ia carga nominaI de! generador en funciOn de ia frecuencia de salida.

  • Page 51: Servicio Del Depurador De Aire

    ComprobaciCn del Nivel de Aceite 6. Vierta Ientamente unos 0,6 Iitros (20 onzas) de aceite per e! orificio de Ilenado (B) hasta e! punto de Compruebee! nivet de aceiteantes de cada use o cada 5 horas desbordamiento (C). NO a_adaaceite en exceso. de funcionamiento, come minimo=Reiienesi es necesario= 1.
  • Page 52 2. Retire los cuatro torniiios que sostienen la pantalla Limpie/Reempiace ia Buj a apagachispas (C). Cambie ia bujfa cada 100 horas de funcionamiento o una vez al afio, io que suceda antes. Esto ayudar_ a su motor a arrancar mAs f_cilmente y funcionar mejor= 1.
  • Page 53 Generalidades Si no usa aditivo para combustible, retire todo ei combustible deItanque y haga funcionar et motor hasta que Etgenerador deberAser encendido aI menos una vez cada se detenga per falta de combustibie. siete d{asy deberAdejarlo funcionar aI menos durante 30 minutes.
  • Page 54 Problema SoluciCn Causa 1. Uno de ios cotacircuitos est_ 1. Reajusteel cortacircuito. abbrto. 2. Failaen el generador. 2. POngaseen contacto con la Planta de Servicio de Sears. Ei meter est_ funcionande pete no existe salida de AC dispenibie. 3. Maia conexiOno juego de cordones 3.
  • Page 58 Sears, Roebuck and Co., U.S.A. (Sears), California Air Resources Board (Consejo de Recursos sobre el Aire de California, CARB, per sus siglas en ingles) y United States Environmental ProtectionAgency (Agencia de Protecci6nAmbiental de EE.UU., EPA, per sue siglas en ingi_s). DecJara¢idnde garanfia dam sistema de ¢ontrom de emisiones (detaches y oMiga¢iones del propietarie pare la gamnfia centre defectesl California Air Resources Board (CARB) U.S, EPAy Sears le explican a continuaci6n...
  • Page 59 _nformacidn sobre emisiones Algunos motores cuentan con ia certificaciOn de cumptimiento de Iafase 2 de Ias normas sobre emisiones de Los motores con certificad@ de cumplimbnto de Ia la United States Environmental Protection Agency (USEPA, normativa sobre emisiones de nivel 2 del CaIifornia Air Agencia estadounidense de protecci6n deI medioambiente).
  • Page 60 Your Home For repair-in your home-of aH major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For,the replacement parts, accessories owner s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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