York SUNLINE 2000 D2CG 072 Installation Instructions Manual
York SUNLINE 2000 D2CG 072 Installation Instructions Manual

York SUNLINE 2000 D2CG 072 Installation Instructions Manual

Gas / electric single package air conditioners
Table of Contents

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INSTALLATION INSTRUCTION
CAUTION
SCROLL COMPRESSORS
OPERATE IN ONLY ONE
DIRECTION.
If the compressor is
experiencing:
- low amperage draw
- similar discharge and
suction pressure
- increased noise level
It is operating in reverse.
Switch two line voltage
connections to correct.

GENERAL

YORK Model DCG units are single package air conditioners
with gas heat designed for outdoor installation on a roof top or
a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory-installed and tested. The units require only electric
power, gas piping and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with intermittent pilot.
This appliance is not to be used for temporary heating of
buildings or structures under construction.

INSPECTION

As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier's freight bill. A separate
request for inspection by the carrier's agent should be made in
writing. Refer to Form 50.15-NM for additional information.

REFERENCE

Additional information on the design, installation, operation and
service of this equipment is available in the following reference forms:
55.70-N1
55.70-N2
530.18-N1.2V
530.18-N1.13V -Man. Outdoor Air Damper Accy 0-35%
530.18-N1.14V -Man. Outdoor Air Damper Accy 0-100%
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING . Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH THE ENCLOSED INSTALLATION INSTRUCTIONS
AND ANY APPLICABLE LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRI-
CAL, AND MECHANICAL CODES
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY, PROPERTY DAMAGE AND/OR DEATH.
DE-ENERGIZE THE ELECTRICAL POWER AND TURN OFF THE GAS SUPPLY TO THE UNIT BEFORE ATTEMPTING TO
INSPECT, REPAIR OR PERFORM MAINTENANCE TO THE UNIT.
Supersedes: 530.18-N8Y (295)
MODELS D7CG 036, 048 & 060 (10 SEER)
(STYLE A & Belt Drive Option)
-General Installation
-Pre-start & Post-start Check List
-Economizer Accessory
SUNLINE 2000
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
MODEL D2CG 072 (9 EER)
530.18-N1.12V -Motorized Outdoor Air Damper Accy.
530.18-N1.8V
530.18-N2.11V -Low NOx Accessory
530.18-N8.2V
530.18-N8.3V
530.18-N8.4V
530.18-N8.12V -Propane Conversion Accessor
690.15-N25V
Renewal Parts:
Refer to Parts Manual for complete listing of replacement
parts on this equipment.
All forms referenced in this instruction may be ordered from:

APPROVALS

Design certified by CGA and UL listed as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation directly on combustible flooring or, in the U.S.A.,
on wood flooring or Class A, B, or C roof covering material.
4. For use with natural gas and/or propane (LP) gas.
Not suitable for use with conventional venting systems.
CAUTION
WARNING
WARNING
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
If you smell gas:
1. Open windows
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
-Coil Guard
-High Altitude Accy. (Natural Gas)
-High Altitude Accy. (Propane)
-Gas Piping Accessory
-Low Ambient Accessory
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, PA 17405
530.18-N8Y (1096)
035-14838

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Summary of Contents for York SUNLINE 2000 D2CG 072

  • Page 1: General

    Switch two line voltage connections to correct. GENERAL 530.18-N1.12V -Motorized Outdoor Air Damper Accy. YORK Model DCG units are single package air conditioners with gas heat designed for outdoor installation on a roof top or 530.18-N1.8V -Coil Guard a slab.
  • Page 2: Table Of Contents

    530.18-N8Y TABLE OF CONTENTS General ................1 MAINTENANCE & TROUBLE SHOOTING Inspection................1 Normal Maintenance............19 Reference ................1 Cleaning Flue Passages and Heating Elements ....19 Approvals ................1 Troubleshooting ............19 & 20 Nomenclature............... 2 TABLES INSTALLATION Description Page Limitations ................
  • Page 3: Installation

    CAUTION: If a unit is to be installed on a roof curb or special 1. National Electrical Code ANSI/NFPA No. 70. frame other than a YORK roof curb, gasketing must 2. National Fuel Gas Code Z223.1. be applied to all surfaces that come in contact with the unit underside.
  • Page 4: Filters

    530.18-N8Y The supply and return air duct systems should be designed for the POWER AND CONTROL WIRING CFM and static requirements of the job. They should NOT be sized Field wiring to the unit must conform to provisions of the National to match the dimensions of the duct connections on the unit.
  • Page 5: Disconnect Switch Bracket For Optional Belt-Drive

    530.18-N8Y TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) COOLING / HEATING (24 VOLT ELECTRONIC THERMOSTAT) THERMOSTAT THERMOSTAT TERMINALS TERMINALS UNIT TERMINAL UNIT TERMINAL STRIP TB1 STRIP TB1 24 VOLT TRANSFORMER JUMPER JUMPER 24 VOLT TRANSFORMER USED JUMPER TO REMOTE SENSOR 2TH04702224 IF USED 24 VOLT THERMOSTAT 2TH07701024.
  • Page 6: Gas Connection

    530.18-N8Y FIG. 4 - BOTTOM SUPPLY CONNECTION FIG. 3 - EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT-OFF EXTERNAL SHUT-OFF The heating value of the gas may differ with locality. The value 6. The furnace and its individual manual shut-off valve must should be checked with the local gas utility. be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in NOTE: There may be a local gas utility requirement specifying...
  • Page 7: Vent And Combustion Air Hoods

    530.18-N8Y 1. With filter section access panel removed, take out hood VENT AND COMBUSTION AIR HOODS components, filters and sensor described above. Remove The vent and combustion air hoods are shipped attached to the and discard outdoor air opening cover on back unit (Upper blower housing in the blower compartment.
  • Page 8: Static Resistances

    530.18-N8Y NOTE: Install filters so that “Air Flow” arrows point toward the adjusting screw to the “A”, “B”, “C” or “D” setting corre- unit. sponding to the lettered curve. For a dual enthalpy econo- mizer, carefully turn the set point adjusting screw fully 8.
  • Page 9: Physical Data

    530.18-N8Y TABLE 5 - PHYSICAL DATA UNIT SIZE WEIGHTS MODELS CORNER WEIGHTS* UNIT UNIT CENTRIFUGAL BLOWER 12 x 10 12 x 10 12 x 10 12 x 11 (location, lbs., see figure 8) SIZE WEIGHT* (Dia. x Wd. in.) (heat) (lbs.) EVAP.
  • Page 10 530.18-N8Y TABLE 8 - SUPPLY AIR PERFORMANCE - 3 & 4 Ton w/Belt-Drive Blower 3 TON - SIDE DUCT CONNECTIONS @ 230/460/575 VOLTS Available External Static Pressure - IWG* UNIT AIR FLOW 0.20 0.30 0.40 0.50 0.60 0.70 0.80 SIZE Watts Watts Watts...
  • Page 11 530.18-N8Y - SUPPLY AIR PERFORMANCE - 5 & 6 Ton w/Belt-Drive Blower TABLE 9 5 TON - SIDE DUCT CONNECTIONS @ 230/460/575 Volts Available External Static Pressure - IWG* UNIT AIR FLOW 0.20 0.30 0.40 0.50 0.60 0.70 0.80 SIZE Watts Watts Watts...
  • Page 12: Supply Air Blower Perf. 3 & 4 Ton Belt-Drive 10 Supply Air Blower Perf. 5 & 6 Ton Belt-Drive 11 Electrical Data Direct-Drive

    530.18-N8Y TABLE 10 - ELECTRICAL DATA (BASIC UNIT) w/Direct-Drive Blower Motor VOLTAGE SUPPLY MAX. MAX. SCROLL COND. LIMITATIONS MINIMUM FUSE HACR UNIT POWER COMPRESSOR BLOWER CIRCUIT SIZE, BREAKER (SEE NOTE 1) SIZE SUPPLY MOTOR, MOTOR, AMPACITY SIZE, (SEE NOTE 2) MIN.
  • Page 13: Superheat, 048

    530.18-N8Y TABLE 13 - SUPERHEAT CHARGING TABLE FOR MODEL 048 SUPERHEAT AT SCROLL COMPRESSOR SUCTION, F, AIRFLOW = 400 CFM/TON OUTDOOR TEMPERATURE, INDOOR WB TEMPERATURE, F 18.1 20.1 22.2 24.3 26.3 28.4 30.5 31.7 32.9 34.2 35.4 14.5 16.6 18.7 20.8 22.9 27.1...
  • Page 14: Dimensions And Clearances

    530.18-N8Y (Direct-Drive Units) SCROLL COMPR. ACCESS All dimensions are in inches. They are sub- ject to change without notice. Certified di- UTILITIES ENTRY DATA mensions will be provided upon request. KNOCKOUT REAR VIEW HOLE SIZE USED FOR SIDE SUPPLY AND RETURN (DIA.) AIR FLOW LEGEND Control Wiring...
  • Page 15: Operation

    530.18-N8Y OPERATION COOLING SYSTEM The cooling section is a complete factory package utilizing an When “TH1" on the thermostat closes, the draft motor relay ”DMR" or "DMC" is energized. The “DMR” or "DMC" power air-cooled condenser. The system is factory-charged with Refrigerant-22.
  • Page 16: Heat Anticipator Setpoints

    530.18-N8Y The limit switch operates when a high temperature operation of the main burners, a signal is sent to the ignition condition, caused by inadequate supply air flow, occurs control to close the main gas valve. shutting down the ignition control and closing the main gas 5.
  • Page 17: Pilot Checkout

    530.18-N8Y PILOT CHECKOUT TABLE 17 - BELT-DRIVE SUPPLY AIR MOTOR PULLEY ADJUSTMENT The pilot flame should envelope 3/8 inches of the end of the flame sensor. Refer to Figure 12. To adjust pilot flame, (1) BLOWER DRIVE RANGE (RPM) TURNS remove pilot adjustment cover screw, (2) adjust the screw for OPEN* 3 TON...
  • Page 18: Checking Gas Input

    530.18-N8Y evaporator coil may vary greatly, measuring the pressure CHECKING GAS INPUT drop across a wet coil under field conditions would be NATURAL GAS inaccurate. To assure a dry coil, the scroll compressors should be de-energized while the test is being run. 1.
  • Page 19: Normal Maintenance

    530.18-N8Y MAINTENANCE NORMAL MAINTENANCE The manufacture recommends that the furnace system be inspected once a year by a qualified service person. CAUTION: Prior to any of the following maintenance proce- dures, shut off all power to the unit to prevent CLEANING FLUE PASSAGES AND HEATING personal injury.
  • Page 20 208/230, 575 VOLT 208/230, 460 VOLT MODELS ONLY MODELS ONLY 208/230-1-60 VOLT MODELS ONLY Unitary Products Group P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in U.S.A. 530.18-N8Y Copyright by York International Corporation 1998. All Rights Reserved.

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