York SUNLINE 2000 D3CE Product Manual

Single package gas / electric units and single package air conditioners

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DESCRIPTION

Sunline 2000 units are highly efficient, convertible rooftops. All
models have dual refrigerant circuits for efficient part load
operation. Although the units are primarily designed for curb
mounting on a roof, they can also be slab-mounted at ground
level or set on steel beams above a finished roof.
These units are designed and manufactured under ISO 9002
Quality System Certification.
Cooling only, cooling with gas heat and cooling with
supplemental electric heat units are available with a wide
variety of field-installed accessories to make them suitable for
almost every application.
All units are self-contained and assembled on full perimeter
base rails. The base rails have holes in the four corners for
overhead rigging.
Every unit is completely piped, wired, charged and tested at
the factory to simplify the field installation and to provide years
of dependable operation. Powder paint cabinets provide an
exceptionally durable finish with the 750 hour salt spray
process per ASTM-B117 test standard.
All models are available with three different outdoor air damper
accessosries:
Single enthalpy economizer
Differential enthalpy economizer
Motorized outdoor air intake damper
All models (including those with an economizer ) are suitable
for either downflow or sideflow duct connections. For downflow
duct, remove the sheet metal panels from the supply and return
air openings through the base of the unit. For sideflow duct,
replace the supply and return air panels on the rear of the unit
with a side duct flange accessory.
A fixed outdoor air intake assembly is shipped in the return air
compartment of all units. The assembly includes a rain hood
with a damper that can be set for 10, 15 or 25% outdoor air.
With bottom duct connections, the intake damper assembly
should be mounted over the opening in the return air panel.
SINGLE PACKAGE
GAS / ELECTRIC UNITS AND
SINGLE PACKAGE AIR CONDITIONERS
D3CE / D3CG 180 & 240
(WORLD 50 HZ)
SUNLINE 2000
With horizontal ductwork, it should be mounted on the return
air duct.
All supply air blowers are equipped with a belt drive that can
be adjusted to meet the exact requirements of the job.
All compressors include crankcase heat and internal pressure
relief. Every refrigerant circuit includes an expansion valve, a
liquid line filter-drier, a discharge line high pressure switch and
a suction line with a freezestat and low pressure switch. The
unit control circuit includes a 75 VA transformer, a 24-volt circuit
breaker and a relay board with two compressor lockout circuits,
a terminal strip for thermostat wiring, plus an additional set of
pin connectors to simplify the interface of additional field
controls.
All gas heat models are built with two heating sections for two
equal stages of capacity control. Each section includes a
durable heat exchanger with aluminized steel tubes, a
redundant gas valve, spark ignition, power venting, an ignition
module for 100% shut-off and all of the safety controls required
to meet the latest ANSI standards.
The gas supply piping can be routed into the heating
compartment through a hole in the base pan of the unit or
through a knockout in the piping panel on the front of the unit.
All electric heat models are wired for a single power source and
include a bank of nickel chromium elements mounted at the
discharge of the supply air blower to provide a high velocity and
uniform distribution of air across the heating elements. Every
element is fully protected against excessive current and
temperature by fuses and two thermal limit switches.
The power supply wiring can be routed into the control box
through a threaded pipe connection in the base pan of the unit
or through a knockout in the wiring panel on the front of the unit.
530.26-TG3YI (1294)
®

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Summary of Contents for York SUNLINE 2000 D3CE

  • Page 1: Description

    Shown DESCRIPTION Sunline 2000 units are highly efficient, convertible rooftops. All models have dual refrigerant circuits for efficient part load operation. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
  • Page 2: Table Of Contents

    530.26-TG3YI FIELD-INSTALLED ACCESSORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide “free”...
  • Page 3: Ratings

    ® SUNLINE 2000 ALUMINIZED STEEL THROWAWAY (OPTION / ACCESSORY) FEMALE RATINGS CAPACITY RATINGS - Cooling / Electric Heating Rating Total Output, Model Point Mbh / kW 159 / 46.6 D3CE180 142 / 41.7 152 / 44.6 210 / 61.5 D3CE240 182 / 53.3 196 / 57.5 T1 = Moderate Climates, T2 = Hot Climates, T3 = Cool Climates.
  • Page 4: Cooling Capacities

    530.26-TG3YI COOLING CAPACITIES (m Air On Total Evaporator Coil Cap. WB C 66.4 62.3 3.40 58.2 56.7 55.2 61.5 57.7 2.80 53.9 52.5 51.1 57.1 53.6 2.10 50.1 48.7 47.4 60.7 57.2 3.40 53.7 52.3 51.0 56.3 53.1 2.80 49.8 48.6 47.3 51.9...
  • Page 5 COOLING CAPACITIES (CFM Air Flow) - Air On Total Evaporator Coil Cap. WB F 7200 5930 4450 7200 5930 4450 7200 5930 4450 These capacities are gross ratings. For net capacity, deduct the heat of the supply air blower motor. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.
  • Page 6 530.26-TG3YI COOLING CAPACITIES (m Air On Total Evaporator Coil Cap. WB C 80.4 77.6 4.40 74.8 72.4 70.0 76.9 74.3 3.80 71.6 69.3 67.0 71.2 68.7 2.80 66.3 64.1 62.0 74.9 72.3 4.40 69.8 67.4 65.0 71.3 68.9 3.80 66.4 64.2 61.9 65.4...
  • Page 7 COOLING CAPACITIES (CFM Air Flow) - Air On Total Evaporator Coil Cap. WB F 9320 8050 5930 9320 8050 5930 9320 8050 5930 These capacities are gross ratings. For net capacity, deduct the heat of the supply air blower motor. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.
  • Page 8: Blower Performance

    530.26-TG3YI BLOWER PERFORMANCE (D*CE180 UNIT SUPPLY AIR) - STANDARD DRIVE (m /s) MOTOR BLOWER PULLEY 2.10 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1000 1040 HIGH SPEED DRIVE (m /s) MOTOR BLOWER PULLEY 2.10 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1030 1070...
  • Page 9 BLOWER PERFORMANCE (D*CE240 UNIT SUPPLY AIR) - STANDARD DRIVE (m /s) MOTOR BLOWER PULLEY 2.80 m SPEED, (TURNS Output OPEN)* (Pa) (kW) HIGH SPEED DRIVE (m /s) MOTOR BLOWER PULLEY 2.80 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1005 1045 1080 STANDARD DRIVE (CFM) MOTOR...
  • Page 10 530.26-TG3YI BLOWER PERFORMANCE (D*CG180 UNIT SUPPLY AIR) - STANDARD DRIVE (m /s) MOTOR BLOWER PULLEY 2.10 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1000 1040 HIGH SPEED DRIVE (m /s) MOTOR BLOWER PULLEY 2.10 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1030 1070...
  • Page 11 BLOWER PERFORMANCE (D*CG240 UNIT SUPPLY AIR) - STANDARD DRIVE (m /s) MOTOR BLOWER PULLEY 2.80 m SPEED, (TURNS Output OPEN)* (Pa) (kW) HIGH SPEED DRIVE (m /s) MOTOR BLOWER PULLEY 2.80 m SPEED, (TURNS Output OPEN)* (Pa) (kW) 1020 1050 1080 STANDARD DRIVE (CFM) MOTOR...
  • Page 12: Blower Motor And Drive Data

    530.26-TG3YI BLOWER MOTOR AND DRIVE DATA MOTOR BLOWER UNIT RANGE SIZE FRAME (RPM) kW/HP SIZE 845-1040 3.0 / 4.0 184T STD. DRIVE 765-905 5.6 / 7.5 213T 180 1030-1240 3.0 / 4.0 184T HIGH SPEED DRIVE 895-1080 5.6 / 7.5 213T All motors are totally enclosed, fan cooled (TEFC), 1450 RPM with solid bases and a 1.15 service factor.
  • Page 13: Field Wiring

    FIELD WIRING - Electric/Electric and Gas/Electric Units ELECTRICAL DATA Cooling Only Units and Units With Gas Heat COMPRESSOR UNIT POWER SIZE SUPPLY 380/400/415-3+N-50 19.2 380/400/415-3+N-50 19.2 19.2 NOTES: 1. Slow blow type fuse. 2. Based on 105 C insulated copper conductors in conduit. Unitary Products Group LINE VOLTAGE TERMINAL...
  • Page 14: Electrical Data - Units With Electric Heat

    530.26-TG3YI ELECTRICAL DATA Units With Supplemental Electric Heating POWER UNIT SUPPLY SIZE MODEL (VOLTS) E018 E036 380-3+N-50 E054 E072 E018 E036 415-3+N-50 E054 E072 E018 E036 380-3+N-50 E054 E072 E018 E036 415-3+N-50 E054 E072 NOTES: 1. Slow blow type fuse. 2.
  • Page 15: Unit Dimensions

    UNIT DIMENSIONS - D*CE180 & 240 UNITS 3181 (125-1/4") (180) 3461 (136-1/4") (240) 616 (24-1/4") (180) 895 (35-1/4") (240) All dimensions are in millimeters and inches, unless otherwise specified. They are subject t o chang e wi thout no tice. Cert ifi ed dimensions will be provided upon request.
  • Page 16 530.26-TG3YI UNIT DIMENSIONS - D*CG180 & 240 UNITS 3181 (125-1/4") (180) 3561 (136-1/4") (240) 616 (24-1/4") (180) 895 (35-1/4") (240) CLEARANCES (mm / in. ) Front 914 / 36 610 / 24 (Less Economizer) Back 1245 / 49 (With Economizer) 610 / 24 (Less Economizer) Left Side (Filter Access) 1372 / 54 (With Economizer)
  • Page 17 UNIT DIMENSIONS - D*CE / D*CG180 & 240 UNITS (Cont’d.) 727 (28-5/8") (180) 1006 (39-5/8") (240) ACCESSORY SIDE SUPPLY AND RETURN AIR DUCT OPENINGS 610 (24") (180) 889 (35") (240) UNIT WITH ECONOMIZER AND FIXED OUTDOOR AIR HOODS 2337 (92") 1143 (45") Unitary Products Group...
  • Page 18: Roof Curb Dimensions

    530.26-TG3YI ROOF CURB DIMENSIONS - D*CE / D*CG180 & 240 UNITS ROOF CURB BENEFITS 2927 (115-1/4") (180) 3207 (126-1/4") (240) TYPICAL APPLICATIONS 362 (14-1/4") (180) 641 (25-1/4") (240) 2927 (115-1/4") (180) 3207 (126-1/4") (240) * Supply and Return Air (including duct suppport rails) as shown, are typical for downflow duct applications.
  • Page 19 530.26-TG3YI TYPICAL APPLICATIONS - Cont’d. ROOF-TOP INSTALLATION (GAS/ELECTRIC UNIT SHOWN) Unitary Products Group...
  • Page 20 P.O. Box 1592, York, Pennsylvania USA 17405-1592 530.26TG3YI Subject to change without notice. Printed in U.S.A Supersedes: Nothing Copyright by York International Corporation 1994. All Rights Reserved.

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