Table of Contents
Advertisement
Quick Links
INSTALLATION MANUAL
GENERAL
These condensing units are designed for outdoor installation
on a roof or at ground level and are manufactured under
ISO 9001 Quality System Certification.
Every unit is completely piped and wired at the factory and is
shipped ready for immediate installation. Only the liquid and
suction lines to the evaporator coil, the control wiring and the
main power wiring are required to complete the installation.
Each unit is dehydrated, evacuated, leak tested and pressure
tested at 450 psig (3132 kPa) before being pressurized with a
holding charge of refrigerant-22 for shipment and/or storage.
All controls are located in the front of the unit and are readily ac-
cessible for maintenance, adjustment and service. All wiring
(power and control) can be done through the front of the unit.
Refer to Tables 7 and 8 for condenser cooling capacities and
power requirements.
REFERENCE
This instruction covers the installation and operation of the ba-
sic condensing unit. For information on the installation and op-
eration of the evaporator blower units, refer to instruction Form
550.39-N4YI.
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make the
installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
®
SUNLINE 2000™ SPLIT-SYSTEM
Supersedes: 035-15406-001-B-0404
MODELS H6CE090 & H4CE120
(WORLD 50 HZ)
HCE090
SHOWN
CONDENSING UNITS
(AIR COOLED)
Renewal Parts:
•
Refer to Parts Manual for complete listing of replacement
parts on this equipment.
All forms may be ordered from:
Standard Register
Toll Free Telephone: 405-691-1126
Toll Free Fax: 405-799-7746
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier's delivery receipt. A
separate request for inspection by the carrier's agent should be
made in writing. See Local Distributor for additional information.
CAUTION
THIS PRODUCT M UST BE INSTALLED IN STRICT COMPLIANCE W ITH
THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE
LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.
WARNING
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY
O R P R O P E R T Y D A M A G E .
035-15406-002-A-0504
Advertisement
Table of Contents
Related Manuals for York SUNLINE 2000 H4CE120
Summary of Contents for York SUNLINE 2000 H4CE120
-
Page 1: General
® SUNLINE 2000™ SPLIT-SYSTEM CONDENSING UNITS (AIR COOLED) INSTALLATION MANUAL Supersedes: 035-15406-001-B-0404 035-15406-002-A-0504 MODELS H6CE090 & H4CE120 (WORLD 50 HZ) HCE090 SHOWN GENERAL Renewal Parts: • Refer to Parts Manual for complete listing of replacement These condensing units are designed for outdoor installation parts on this equipment. -
Page 2: Table Of Contents
035-15406-002-A-0504 TABLE OF CONTENTS General................1 OPERATION Reference ................1 Unit Operation ..............12 Inspection ................1 Safety Features ..............13 Nomenclature ..............2 Secure Owner's Approval..........13 Maintenance ..............13 INSTALLATION Cleaning Condenser Surface ........13 Limitations ................3 Lubrication..............13 Location ................3 Compressor Replacement .........13 Roof-Top Locations ............3 Ground Level Locations ..........3 TABLES Rigging and Handling ............3 Description... -
Page 3: Installation
035-15406-002-A-0504 INSTALLATION GROUND LEVEL LOCATIONS LIMITATIONS The units must be installed on a one-piece level concrete slab These units must be installed in accordance with applicable na- with a minimum thickness of 4 inches (100mm). The length and tional, local and municipal safety codes. Refer to Table 1 for width should be at least 6 inches (150mm) greater than the Unit Application Data. -
Page 4: Clearances
035-15406-002-A-0504 Refer to Figure 4 for the location of the power wire access opening through the front of the unit. This opening will require a field-supplied conduit fitting. The field-supplied disconnect switch must be suitable for an 5 F T . M I N . 5 Ft. -
Page 5: Electrical Data
035-15406-002-A-0504 3-PHASE 4 WIRE SIZE POWER WIRING, DISCONNECT SWITCH, AND FUSING PER ELECTRICAL DATA TABLE NEUTRAL NEUTRAL CONNECTION ON NEUTRAL TERMINAL BLOCK FIG. 3 - TYPICAL FIELD WIRING TABLE 3 - ELECTRICAL DATA Compressor Condenser Fan Motor Total Max. Unit Unit Fuse Size... -
Page 6: Unit Dimensions And Clearances
035-15406-002-A-0504 CONTROL BOX ACCESS (1086) (806) 42-3/4 31-3/4 (826) 32-1/2 (127) (22.2) 7/8" DIA. CONTROL WIRING ENTRY (105) 4-1/8 (50)2 (127)5 GUAGE (117) LINE 4-5/8 ACCESS (654) 25-3/4 (35) 1-3/8" DIA. POWER WIRING ENTRY (257) 10-1/8 (22.2) 7/8: KNOCKOUT (28.6) 1-1/8" OD (64) ACCESSORY WIRING SUCTION LINE... -
Page 7: Refrigerant Piping
035-15406-002-A-0504 REFRIGERANT PIPING LINE SIZING GENERAL GUIDELINES When sizing refrigerant lines for a split-system air conditioner, check the following: Many service problems can be avoided by taking adequate 1. Suction line pressure drop due to friction, precautions to provide an internally clean and dry system and by using procedures and materials that conform with estab- 2. -
Page 8: Suction Lines
035-15406-002-A-0504 TABLE 4 - SUCTION LINES Refrigerant Type L Refrigerant Gas Friction Loss Unit Size Flow Rate Copper Tubing Velocity (MBH) (PSI/100 Ft.) (kPa / 30.5m) (lbs. / kg. per min.) (in. / mm O.D.) (ft. / m per min.) 1-1/8 / 28.5 2450 / 745 22.5 / 10.2... -
Page 9: Installation
035-15406-002-A-0504 TABLE 7 - COOLING CAPACITIES AND POWER REQUIREMENTS - w/Fahrenheit Temperature Values Temperature of Air on Condenser Coil, °F Suction Press. & Corresponding Unit Temp. @ Saturation Size (MBH) °F PSIG 54.9 61.6 68.5 76.0 84.0 54.9 10.0 11.0 61.6 10.1 11.2... -
Page 10: Extending The Service Ports
035-15406-002-A-0504 moisture from the atmosphere, it loses its effective- 3. Tighten the screws to secure the service ports for installa- ness. tion. Recover the holding charge in the evaporator coil and then re- EVACUATION AND CHARGING move the sealing caps or discs from both the liquid and suction Determine the required weight of refrigerant using Table 2, connections on the evaporator coil per the following procedure: Physical Data, and Table 6 Refrigerant Line Charge. -
Page 11: Extending The Service Ports
035-15406-002-A-0504 SERVI E PORTS IN SHIPPING POSITION OPPER UNIT WALL 2 S REWS OPPER TUBE ORNER POST UNIT WALL SIDE VIEW SERVI E PORTS IN INSTALLED POSITION LOOSEN S REWS OPPER 2 S REWS ORNER SIDE VIEW POST (AS SHIPPED) UNIT PUSH SERVI E WALL... -
Page 12: Crankcase Heater
035-15406-002-A-0504 START-UP CRANKCASE HEATER 9. Are any refrigerant lines touching each other or any sheet metal surface? Rubbing due to vibration could cause a refrig- The crankcase heaters must be energized at least 8 hours before erant leak. starting the compressor. To energize the crankcase heaters, the main disconnect switch must be closed. -
Page 13: Safety Features
035-15406-002-A-0504 SAFETY FEATURES CAUTION: 1. All condenser fan motors have inherent protection with DO NOT ATTEMPT TO START THE COMPRESSOR WITH- automatic reset. OUT AT LEAST 8 HOURS OF CRANKCASE HEAT OR COM- PRESSOR DAMAGE WILL OCCUR. 2. Every compressor is internally protected against over current, excessive temperature and primary single phasing. - Page 14 035-15406-002-A-0504 Unitary Products Group...
- Page 15 035-15406-002-A-0504 Unitary Products Group...
- Page 16 Unitary Products Group 5005 York Drive, Norman, Oklahoma 73069 Subject to change without notice. Printed in U.S.A 035-15406-002-A-0504 Copyright © 2004 by Unitary Products Group. All Rights Reserved. Supersedes: 035-15406-001-B-0404...