Carrier EACAAXCC0014 Installation And Operation Manual

Electronic air cleaner sizes 0014, 0020 & 2020

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EACA
Electronic
Air Cleaner
Sizes 0014, 0020, & 2020
1
Manual for:
Installation • Operation • Maintenance
CAUTION:
Read installation instructions
and rules carefully for safe operation.
Exercise the usual precautions when working with high voltage.
Form # EACA-1SI I II EACA-14-1
Date 07102

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Summary of Contents for Carrier EACAAXCC0014

  • Page 1 EACA Electronic Air Cleaner Sizes 0014, 0020, & 2020 Manual for: Installation • Operation • Maintenance CAUTION: Read installation instructions and rules carefully for safe operation. Exercise the usual precautions when working with high voltage. Form # EACA-1SI I II EACA-14-1 Date 07102...
  • Page 2: Table Of Contents

    Table of Contents Page Safety Considerations & Introdudion Un;t spealficatJons Facts you should know about your new Electronic Air Cleaner Regular dusting & "white dust" Ozone Air flow sensor operation High altitude applications Replacing the ionizing wires Common Q & A Maintenance of your Electronic Air Cleaner Removing the ceils and prefllter...
  • Page 3: Safety Considerations & Introdudion

    NOTE: Read the entire instruction manual before starting the installation. Safety Considerations Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency,...
  • Page 4: Un;T Spealficatjons

    INTRODUCTION This electronic air cleaner is technically known as a two-stage electrostatic precipitator. The air cleaner is designed to remove airborne particulates, including dust, dirt, smoke, pollen, virus, spores, bacteria and mold, from indoor air. Air movement through the unit is provided by the heating, air conditioning ventilating system...
  • Page 5 UNIT SPECIFICATIONS This air cleaner is easy to install, operate and maintain. Its basic components arethe: Cabinet Mounts to existing ductwork; houses ionizing-collecting cells prefilters. Ionizing-Collector Cells Collect the dust, dirt and other particulates in the air. They contain ionizing and collecting sections as described...
  • Page 6: Regular Dusting & "White Dust

    FACTS YOU SHOULD KNOW ABOUT YOUR NEW ELECTRONIC AIR CLEANER Dusting and "White Dust" Your new Electronic Air Cleaner will efficiently clean and filter your household air. Unfortunately, it will not eliminate the need for regular dusting of your furniture and belongings.
  • Page 7: Air Flow Sensor Operation

    How the Air Flow Sensor Works (available on specific models) The electronic AFS was designed to provide an efficient and reliable method of controlling the operation of the air cleaner when the dealer is unable to wire the unit directly into the furnace blower.
  • Page 8: High Altitude Applications

    Hiqh Altitude Operation Because the air is less dense at higher altitudes, there is a possibility nuisance arcing. homeowner quickly easily correct this condition. 1. TurntheunitOFE Disconnectcordorturnoffcircuitbreaker. 2. Remove the two screws that secure the cover to the power tray and remove it from the unit.
  • Page 9: Replacing The Ionizing Wires

    REPLACING THE IONIZING WIRES Ionizing wire breakage is minimal because of the constant tension design and fixed location of the ionizing wire supports. When an ionizing wire breaks, the efficiency of the Electronic Air Cleaner will decrease slightly. However, the unit will continue to operate with broken ionizing wires as long...
  • Page 10: Common Q & A

    Common Questions and Answers Why isn't my' air cleaner cleaning my air? The air cleaner is most likely working just like it was designed. However, many factors can affect the performance of the unit. Are cold air registers located in the ceiling? If so, it will be difficult for the air flow to carryheavierparticulatestotheaircleaner.lfthedirtdoesn_getto cleaner, it can't be removed...
  • Page 11 Q. What if I no longer hear any popping or zapping noises coming from my unit? Is it still cleaning the air? A. If the zapping noises stop and the air cleaner is not in need of servicing, then one of two situations has occurred.
  • Page 12: Maintenance Of Your Electronic Air Cleaner

    MAINTENANCE OF YOUR ELECTRONIC AIR CLEANER _WARNING :Handle ionizing-collector cells with care as plates ,can be sharp and cause injury if not handled properly. WASHING CELLS AND PREFILTERS Regular washing is necessary to ensure proper performance. A thorough washing once every two months will be adequate for most installations.
  • Page 13: Washing The Cells And Prefilter (S)

    Towash cells and prefilter(s) We suggest that you follow the instructions below to properly thoroughly clean your collector cells. 1. Place enough hot water in a utility tub to cover the first cell. Dissolve to 4 oz. of granulated automatic dishwasher detergent (not laundry...
  • Page 14: Common Troubleshooting Techniques

    COMMON TROUBLESHOOTING TECHNIQUES CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSES Remove broken or loose wire and Broken or loose ionizing wire(s) replace wtth new wire Clean as outlined on page t0-! 1 Dirty ionizing _oltector cell Rapid arcing or zapping Straighten plates with needienose Damaged or bent collector...
  • Page 15: Unit Dimensions

    UNIT DIMENSIONS - All dimensions in inches (mm) EACA iiii¸ _ • .... Inches Inches Inches Irtche_ Inches Inches Inches 24-1/4 17-7/8 20-15116 I 22-1/2 24-7/8 7-1/8 21-7/16 0014 20-1/4 13-7/8 16-15116 22-1/2 24-7/8 7 1/8 21-7/16 2020 24-1/4 17-7/8 20-15/16 I 483 21-3/8...
  • Page 16 Only a trained, experienced serviceman , should install this electronic air cleaner. A thorough checkout of the unit installation should completed before unit operation. Electrical shock cause serious injury or death.
  • Page 17: Technical Specifications

    TECHNICAL SPECIFICATIONS (Specifications subject to change without notice.) MODEL NUMTER-EACA 0014 0020 2020 D/MIENSlONS (IN) 20 1/4 x 7 1/8 X 24 7/5 24 1/4 _ 7 1/8 x 24 7/8 24 I/4 x 7 1/8 x 21 3/8 UNIT COLOR American Sterling American...
  • Page 18: Typical Hvac System Configurations

    TYPICAL MOUNTING POSITIONS Shaded illustrations are for positioning use only !sHi rP_NS'TIO_S AIR C_A_E_ AreaFLOW CLEA_R BASEMENT FURNACE COUNTERFLOW FURNACE SPACE SAVER FURNACE (LOWBOY) Mounted horizontally in return Mounted horizontally in return (HIGHBOY) plenum - just above the furnace duct - just above the furnace Side installation.
  • Page 19 PLANNING THE INSTALLATION A_ation The air cleaners are used in forced air heating cooling and ventilating systems. The air cleaner should be installed in the system so that all the system air is circulated through the air cleaner. The air cleaner will only remove the airborne contaminants delivered to it.
  • Page 20 Atomizincj Humidifiers If an atomizing humidifier is installed, it must be mounted downstream the air cleaner• 1. Mount the humidifier as far downstream as possible, it is recommended distance of at least 10 feet to reduce the possibility of excessive arcing as water droplets pass through the Electronic...
  • Page 21 SELECT LOCATION FOR AIR CLEANER Remember to select a location that is readily accessible for periodic inspection and cleaning of this air cleaner. Allow a minimum of 24" clearance in front and 12" clearance above the air cleaner for component removal and service space.
  • Page 22 INSTALLATION CAUTION: Only a trained experienced serviceman should _all this electronic air cleaner. power supply should '_removed before installation. To remove the power supply, remove I the two (2) screws (See Figure 7) in the top front of the cabinet. ] Remember to keep this hardware...
  • Page 23 Locate the cabinet in the cold air return duct so that all of the return air flows through the unit (Figure 6). If the furnace and air cleaner openings are different, use a transition (Figure 4). Mounting holes provided ductwork attachment (Figure 7).
  • Page 24 ELECTRICAL INSTALLATION A)I wiring must comply with applicable local and national codes. beginning any procedures. Be sure all incoming power is OFF before I The following instructionsare for use by qualified personnel only. The Electronic Air Cleaner (without the AFS installed at the factory) is designed to take advantage of the integrated accessory control panel available on most furnaces.
  • Page 25 SYSTEM CHECKOUT _ified HVAC contractor or repair person ONLY These procedures will expose hazardous electrically energized charged components. _,"I",.WARNING: The following procedures should be conducted by a Disconnect power between checks and proceed carefullY. 1. The HVAC system blower should be turned 2.
  • Page 26 TROUBLESHOOTING CAUTION: • These procedures should only be attempted by a qualified HVAC technician or electrician. • Risk of personal injury could occur by attempting to troubleshoot repair this unit by untrained persons. • Exercise the usual precautions when working with high voltage. •...
  • Page 27 PRIMARY CIRCUIT WITH FURNACE BLOWER OPERATING If there is supply line voltage at the connections and no input voltage to the power supply, the outage can be located by checking operation of the safety switch and the interconnecting wiring with a multimeter.
  • Page 28 SECONDARY CIRCUIT IONIZING-COLLECTING CELL The cell is electrically energized through a contact terminal located at the top center of the cell. The ionizing wires and alternating collector plates are electrically charged while the interleaving plates are grounded. If the space between the charged and grounded plates is bridged with conductive or semi-conductive material, a short circuit develops.
  • Page 29 CHECKING THE POWER SUPPLY If the output light remains out with the collector cells removed from the cabinet, the power supply is defective. Specific problems on the power tray assembly can be isolated by using a multimeter and high voltage probe to check the output voltages.
  • Page 30 If no voltage is present, remove the second cell. Install cell number and measure voltage as described above. If voltage is present, second cell, which is now out of the cabinet, is shorted. Refer to Table 1 on page 12. 10.
  • Page 31: Technical Troubleshooting Flowchart

    TROUBLE SHOOTING THE DUCT MOUNT ELECTRONIC AIR CLEANER }s the unit operating? " _ _;s the furnace bower on? +_Yes I Is input AC power available? I Is the safety interlock system OK? Is ON/OFF switch working? Is red light on? ]k_[ Is cell dirty or defective? IAre contact boards OK?
  • Page 32 WARNING: The following steps will expose hazardous live parts. Disconnect power between checks and proceed carefully. 1. Replace any blown fuses and reset any tripped breakers 2. Re pair or replace any loose wires or bad connections 3. Inspect AFS for proper location and operation. 1.
  • Page 33: Replacement Part List

    ® CONTACT ,..., EACA...
  • Page 34 EACA PARTS LIST REF. DESCRIPTION NO.. 1. Power Tray Assembly (W/AFS) t 20V 1A. Power Tray Assembly (W/AFS) 240V lB. Power Tray Assembly (W/O AFS)120V 2. High Frequency Power Supply 3. Electronic Air Flow Sensor (Optional) 4. ON/OFF Switch 5. Interlock Switch 6.
  • Page 35 Two-Year Umited Warranty - This Product is warranted to be free from defects in material and workmanship. If Defect appears within Two years from the date of original installation, whether or not actual use begins on that date, product is warranted. If product installation criteria meets this standard, a new or remanufactured part, at the manufacturer's sole option, to replace any defective part will be provided...
  • Page 36 Manufacturer reserves right to discontinue, change at any time, specifications or designs without notice without incurring obl_jaum,_. Form EACA-1SI / llEACA-14-1 Catalog NO. 03EA-CA0 Printed in U.S.A. 7-02 Replaces:...

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