Duerkopp Adler 530 Installation Instructions Manual
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Duerkopp Adler 530 Installation Instructions Manual

Duerkopp Adler 530 Installation Instructions Manual

Cnc automat for button sewing
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Aufstellanleitung /
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
Änderungsindex
06/2008
Rev. index: 01.0
CNC Knopfannähautomat
CNC Automat for Button Sewing
Bedienanleitung / Operating Instructions
Serviceanleitung / Service Instructions
Printed in Federal Republic of Germany
Installation Instructions
530
Teile-Nr./Part.-No.:
0791 530001
1
2
3

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Summary of Contents for Duerkopp Adler 530

  • Page 1 CNC Knopfannähautomat CNC Automat for Button Sewing Bedienanleitung / Operating Instructions Aufstellanleitung / Installation Instructions Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:...
  • Page 2 Anleitung, komplett Manual, complete Übersicht Summary Bedienanleitung Operating Instructions Aufstellanleitung Installation Instructions Serviceanleitung Service Instructions Bauschaltplan Interconnection-diagram 9890 510001 B 9890 510001 B Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten.
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Index Page: Part 2: Installation Instructions Class 530 Scope of delivery ..........General notes and transport securing devices .

  • Page 7: Scope Of Delivery

    Scope of delivery What items are supplied dependens on your order. Please check before the installation whether all required parts are available. This description refers to an button sewing automat, the individual components of which are completely delivered by Dürkopp Adler AG. –...

  • Page 9: Mount Stand And Control Circuitry Cabinet

    Mount stand and control circuitry cabinet 3.1 Table tops The cutouts of self-manufactured table tops must have the dimensions indicated in the sketch. Caution: Danger of injury ! The table tops must have the required load-carrying capacity and strength. 3.2 Mount the stand parts –...

  • Page 10: Complete The Table Top

    3.3 Complete the table top – Place the table top on a worktop upside down. – Screw the main switch 6 on the underside of the table top on the left. – Screw cable duct 5 tight behind the main switch 6. –...

  • Page 11: Connect The Control Box To The Main Switch

    3.4 Connect the control box to the main switch ATTENTION ! Any kind of work on the electric equipment of the button sewing automat must be carried out only by electricians or trained personnel. The mains plug has to be pulled out! –...

  • Page 12: Mount The Reference Value Transmitter And The Potential Compensation

    3.5 Mount the reference value transmitter and the potential compensation – Screw the reference value transmitter 5 on the stand strut with fixing link 1. – Hook the ball mugs of the pedal bars 6 in at the pedal and at the reference value transmitter 5.

  • Page 13: Adjust Working Height

    3.6 Adjust working height The working height is adjustable between 750 and 950 mm (measured up to the top edge of the table top). – Loosen screws 1 at both legs of the stand. In order to prevent twisting, pull out or push in the table top equally on both sides.

  • Page 14: Assembly Of Button Sewing Automat

    Assembly of button sewing automat 4.1 Mount the oil pan – Lay oil pan 1 on table top 3, align it and screw it tight through the two through bore-fits 2 with two wood screws. – Insert thread reel holder 1 in the drill-hole of the table top and screw tight with nuts and washers.

  • Page 15: Set Up The Button Sewing Automat

    4.2 Set up the button sewing automat The small parts for setting up the button sewing automat are included in the accessories. – Place the button sewing automat 1 on the oil pan 4. – Fasten the button sewing automat on the left and on the right with the fixtures 5 and 8.

  • Page 16: Mount The Oil Lines

    4.3 Mount the oil lines – Fasten the oil lines 8 and 9 in the oil pan by means of fitting 10. The oil filter must be completely surrounded by the felt. 4.4 Mount the control panel – Screw the control panel 4 on the button sewing automat with angle bracket 3.

  • Page 17: Mount The Covering Cap

    4.5 Mount the covering cap – Place the covering cap 9 on the retaining spring 10 from above. – Lay the cable of the control panel in the gap 1 of the covering cap before. – Screw the covering cap on the button sewing automat with two screws through the drill-holes 6 and 8.

  • Page 18: Connect The Plug Connections To The Control Box

    Connect the plug connections to the control box 5.1 Plug connections at the motor’s multiple pin strip Connect the plug connections of the button sewing automat as follows: Plug connection 1 è sewing motor plug (four-pole) – Plug connection 2 è step motor for the X-drive (five-pole) –...

  • Page 19: Plug Connections At The Multiple Pin Strip (15-Fold)

    5.2 Plug connections at the multiple pin strip (15-fold) Connect the plug connections of the button sewing automat, the control panel and the reference value transmitter as follows: – Plug light barrier /sensor to plug connection 1 (REF-signals) Note: The 8-pole plug is encoded. –...

  • Page 20: Cable Laying

    5.3 Cable laying To make the tilting of the machine head possible, the cables leading from the head through the opening in the table top to either the multiple pin strip (15-fold) at the control box and to the cable duct must be long enough.

  • Page 21: Change Sewing Feet And Fabric Support Plate

    Change sewing feet and fabric support plate Caution: Danger of injury ! Switch off main switch. Change sewing feet and fabric support plate only when the button sewing automat is switched off. Change the sewing feet – Unscrew the screws 3 and lift off the entire button clamp 4. –...

  • Page 22: Fit Eye Protection

    Fit eye protection Caution: Danger of injury ! The button sewing automat must not be operated without eye protection. – Screw eye protection 1 on the button sewing automat 4 with fixing bracket 2 and the two screws 3.

  • Page 23: Oil Lubrication

    Oil lubrication Caution: Danger of injury ! Oil can cause skin eruption. Avoid a longer contact with the skin. Wash yourself thoroughly after a contact. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station. Protect your environment.

  • Page 24: Oil Wicks And Felt Part In The Oil Pan

    8.2 Oil wicks and felt part in the oil pan ATTENTION ! When assembling the machine and after a longer stop the wicks and the felt parts 1 and 2 have to be soaked with some oil. – Tilt the button sewing automat sidewards. –...

  • Page 25: Oil Hook Path

    8.3 Oil hook path Oil hook path – Open hook cover. – Give a drop of oil between driver 2 and path 1. – Shut hook cover. ATTENTION ! When assembling the machine and after a longer stop the hook path and the connecting rod have to be oiled. Caution: Danger of injury ! Switch off main switch.

  • Page 26: Software Installation

    9.2 Software installation 9.2.1 General Loading a specific sewing software in the DACIII control unit is possible with the help of the “Programmed Dongle”. The “Programmed Dongle” has a label indicating the class and software version. Such a loading (booting) may be used in order to provide several DACIII control unit with a sewing software (first installation) or to install a newer machine software (update).

  • Page 27: Loading The Program

    9.2.2 Loading the program – Turn the machine off at the main switch. – Insert the dongle 2 into the socket X110 (Dongle) 1 of the control unit (see pictures). – Switch on the main switch. The Software will be loaded. The loading process takes less than 60 seconds.
  • Page 28 – Remove the dongle 2. – If necessary confirm the software version by pressing the “OK” key. CAUTION ! The machine software must match the machine class. If the software version differs from the machine class, do not confirm the loading. Switch the machine off and repeat the loading proccess using the correct software version.

  • Page 29: Dongle-Update Via The Internet

    Note The menu cannot be left before the clamping foot number has been entered. Calling the configuration menu is only possible after entering the clamping foot number. For the optional equipment, please check the operating instructions (Chapter: Optional Equipment). – The machine is now ready for use.

  • Page 30: Sewing Test

    9.3 Sewing test After completion of the assembly a sewing test should be made. – Plug in mains plug. – Wind up bobbin thread (see operating instructions chapter 7.5) Caution: Danger of injury! Switch off main switch. Thread in needle and bobbin thread only when the button sewing automat is switched off.

  • Page 31: Optional Equipment

    10. Optional equipment 10.1 Sewing light Sewing light 1 (Order No. 9822 510026) and table clamp 3 (Order No. 9822 510027) are available for the button sewing automat 530. – Clamp sewing light to table top 2. – Mount the socket adapter kit 5 (Order No. 9870 001021). –...

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