Table Of Contents - Burnham V9A Series Installation, Operating And Service Instructions

TABLE OF CONTENTS

SECTION I - GENERAL INFORMATION
Dimensional Information ............................................................................................................................................... 8
Ratings/Data .................................................................................................................................................................. 9
Locating the Unit . ........................................................................................................................................................ 10
Air Supply/Venting ....................................................................................................................................................... 11
SECTION II - CAST IRON BLOCK ASSEMBLY (Knockdown Only)
Assembly of Sections, Manual Draw-up ..................................................................................................................... 14
Assembly of Sections, Hydraulic Draw-up ................................................................................................................. 17
Hydrostatic Test ........................................................................................................................................................... 18
SECTION III - INSTALLATION INSTRUCTIONS
Knockdown
Canopy ......................................................................................................................................................................... 20
Flue Cover Plates ......................................................................................................................................................... 23
Rear Observation Port Cover ........................................................................................................................................ 24
Inspect All Boiler Seals ................................................................................................................................................ 24
Jacket Assembly .......................................................................................................................................................... 24
Burner Mounting Plate / Burner Adapter Plate ........................................................................................................... 26
Steam Trim .................................................................................................................................................................. 27
Water Trim . .................................................................................................................................................................. 27
Burner Installation ....................................................................................................................................................... 28
Package Boilers
Preparation for Installation ........................................................................................................................................... 28
Common Installation Requirements
Boiler Piping - Water Heating Applications ................................................................................................................ 29
Boiler Piping - Steam Heating Applications ................................................................................................................ 30
Boiler Piping - Domestic Hot Water (DHW) Applications .......................................................................................... 39
Tankless Heater Piping ................................................................................................................................................ 40
Electric Wiring .............................................................................................................................................................. 44
SECTION IV - OPERATING INSTRUCTIONS
Filling System ............................................................................................................................................................... 45
Adjusting Controls ....................................................................................................................................................... 45
Adjusting Burner ......................................................................................................................................................... 46
Test Controls ................................................................................................................................................................ 46
Initial Cleaning, Steam Boilers .................................................................................................................................... 46
Initial Cleaning, Water Boilers .................................................................................................................................... 47
Frequent Water Addition .............................................................................................................................................. 48
Oxygen Corrosion ........................................................................................................................................................ 48
SECTION V - SERVICE INSTRUCTIONS
Cleaning Boiler Heating Surfaces ............................................................................................................................... 49
Maintenance of Low Water Cutoff Devices ................................................................................................................ 50
Checking Burner & Controls ........................................................................................................................................ 51
Lubrication ................................................................................................................................................................... 51
General Maintenance Considerations ........................................................................................................................... 51
Attention to Boiler While Not in Operation ................................................................................................................. 51
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