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OWNER'S MANUAL
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
WARNING
NOTICE TO INSTALLER:
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
LEAVE THESE INSTRUCTIONS
INSTRUCTIONS ARE IGNORED. READ
WITH THE GRILL OWNER FOR
AND FOLLOW ALL WARNINGS AND
FUTURE REFERENCE.
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.

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Summary of Contents for Brinkmann Gas Grill King 810-3200-G

  • Page 1 ® OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE WARNING NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED. READ WITH THE GRILL OWNER FOR AND FOLLOW ALL WARNINGS AND FUTURE REFERENCE.
  • Page 2: Important Safety

    IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
  • Page 3 WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
  • Page 4: Installation Information

    WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings.
  • Page 5 The cylinder must also be equipped with: • A shut-off valve terminating in a Type 1 gas cylinder valve outlet. • A Type 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. •...
  • Page 6: Filling The Lp Gas Cylinder

    300°F (115°C and 150°C). If this should happen, remove the entire regulator assembly and throw it away. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before using your grill again.
  • Page 7 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder.
  • Page 8: Leak Testing

    DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...
  • Page 9: Pre-Start Checklist

    6. Check each place listed (A -K) for growing bubbles which indicates a leak. 7. Turn OFF gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to “off” position. 10.
  • Page 10: Lighting Instructions

    WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light the burner so that fumes do not accumulate inside the grill.
  • Page 11: Operating The Grill

    TURNING OFF THE GRILL: 1. Turn OFF the LP tank valve. 2. Turn all burner control knobs to the OFF position. NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure. CAUTION! • The LP tank valve should always be in the off, or closed, position when the grill is not in use.
  • Page 12: Indirect Cooking

    WARNING • DO NOT leave your grill unattended while in use. • DO NOT move grill when in use. • DO NOT use water to extinguish flare-ups. • Have fire extinguisher readily accessible suitable for use with gas appliances. • Only use ceramic briquets that are large enough so they do not fall through the rock grate to the burner.
  • Page 13: Cleaning And Maintenance

    • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717. CLEANING AND MAINTENANCE: • For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.
  • Page 14: Troubleshooting

    COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the cooking surface. DO NOT use a commercial oven cleaner. CERAMIC BRIQUETS • Periodically, it may be necessary to inspect and clean the ceramic briquets to prevent excess grease build-up.
  • Page 15: Proper Care And Maintenance

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • Wash cooking grill and rock grate with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.
  • Page 16: Assembly Instructions

    READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following tools are required to assemble this Brinkmann Gas Grill King Deluxe: • Pliers •...
  • Page 17 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 18 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 Stand lower grill housing on right side, as shown. The wheels can only be assembled to the left side of the grill.
  • Page 19 Step 4 Insert axle into one wheel hub, then insert a wheel over the axle (flat side of the wheel should face outward toward the wheel hub.) Slide the axle assembly through the holes in the short legs with the tank support bracket.
  • Page 20 Step 6 Orient the grill so that the hood hinge holes are at the back of the grill. Align the control panel with the upper set of holes on the legs just below the bottom grill housing. Fasten the control panel using two 6x50mm bolts and nuts.
  • Page 21 Step 9 Remove the four screws from the bottom mounting brackets on the burner and uncoil the electrode wire. Insert the burner into the grill by placing the venturi through the large hole in the center of the bottom housing. Align the venturi by inserting the control valve orifice into the venturi tubes.
  • Page 22 Step 11 Attach the hood stops and the hinge brackets to the back of the lower grill housing using eight 6x12mm screws. Do not fully tighten the hinge brackets to the housing at this time. Step 12 Assemble the handle to the hood. Insert two 5x65mm bolts through the wooden handle.
  • Page 23 Step 14 Install ceramic briquet grate by placing it inside the lower grill housing on the brackets just above the burner. Place the ceramic briquets evenly onto the grate in 5 rows of 12 briquets each. Step 15 Place the cooking grills onto the top flange of the lower grill housing by placing bent ends of the cooking grills into the holes on the front flange.
  • Page 24 Step 17 Note: Tank side table is a stationary table and does not fold down. Attach assembled tank side table to grill legs by aligning the bolt holes in the side table bracket with the holes in the grill legs. Secure using two 6x50mm bolts and nuts.
  • Page 25 Fully Assembled Gas Grill King Deluxe...
  • Page 26 ACCESSORIES GRILL KING DELUXE COVER Our heavy-duty, durable vinyl cover with felt backing provides years of protection for Brinkmann Gas Grill King Deluxe. This top-of-the-line cover comes with closure strips at both ends to prevent cover from slipping or blowing off. Black.
  • Page 27 Restaurant-style aluminum fry pan with nickel plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings and more. Strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Gas Grill King Deluxe and avoid the mess and odor of frying indoors.
  • Page 28: One-Year Limited Warranty

    The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Brinkmann Gas Grill King Deluxe under the terms of this warranty, please call Customer Service Department at 1-800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

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