Preparation Check - GAS GAS EC 125 - 2003 Service Manual

PREPARATION FOR COMPETITION
(1). Check:
1. Front axle shaft and nut, or axle clamp nut tightness
2. Front fork clamp bolt tightness
3. Handlebar clamp bolt tightness
4. Throttle grip screw tightness
5. Throttle grip operation
6. Front and rear brake hose installation
7. Front and rear brake fluid level
8. Front and rear brake disc and caliper installation
9. Front and rear brake function
10. Fuel tank installation
11. Shift pedal bolt tightness
12. Engine mounting bolt tightness
13. Engine sprocket installation
14. Brake pedal bolt tightness
15. Transmission oil level
16. Carburetor clamp screw tightness
17. Carburetor top cap tightness
18. Linkage tie rod mounting bolt tightness
19. Linkage rocker arm mounting bolt tightness
20. Rear shock absorber bolt tightness
21. Swing arm pivot shaft nut tightness
22. Rear axle shaft nut tightness
23. Rear sprocket bolts or nuts tightness
24. Rear brake pedal operation
25. Seat installation
26. Front and rear wheel sproke tightness
27. Front and rear tire air pressure
28. Drive chain slack
29. Coolant level
(2). After first race maintenance:
1. Air cleaner element
2. Drive chain slack
3. Rear sprocket nuts
4. Sprockets
5. Front and rear tire air pressure
6. Front and rear axle shaft nuts
7. Pivot shaft nut
8. Muffler, silencer bolts or nuts
9. Front, rear fender mounting bolts or nuts
10. Fuel tank, seat mounting bolts or nuts
11. Front and rear brakes
12. Steering play
13. Fuel tank fill
14. Coolant level check
(3) Maintenance notice for after riding on dusty course:
If dirt or dust gets through into the engine, the crankshaft big end
will wear excessively. After riding, inspect the crankshaft big end. If
the crankshaft big end is worn past the service limit, replace the
crankshaft big end with a new one.
(4) Maintenance notice for after riding in rain on muddy course:
1. Apply grease to swing arm pivot and rear suspension system
2. Inspect the drive chain and rear sprocket wear
3. Clean the air cleaner element
4. Check the cylinder and crankshaft big end bearing
5. Grease the throttle grip and cable
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EC 2003 - -