Related Manuals for Omron F3SP-U5P-TGR
Summary of Contents for Omron F3SP-U5P-TGR
- Page 1 Cat. No. E06-EN-01 F3SP-U5P-TGR Series Single Beam Safety Control Unit Safety Level 4 USER´S MANUAL...
- Page 2 F3SP-U5P-TGR User's manual Cat. No. E06-EN-01 F3SP-U5P-TGR series Single beam safety control unit, safety level 4, from 1 to 4 pairs of photocells E3FS USER'S MANUAL...
- Page 4 F3SP-U5P-TGR User's manual The device conforms with the EC requirements in compliance with the following standards: -Low Voltage Directive 73/23/EEC -EMC Directive 89/336/EEC -Machinery Directive 89/392/EEC -IEC 61496-1: 1997 -IEC 61496-2: Ed.2 IEC :2001 (CDV draft8) -DIN V VDE 0801: 1990 and...
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Page 5: Table Of Contents
MUTING RESTRICTIONS ( )..........24 MUTING FUNCTION LED DIAGNOSTIC ............... 25 FINAL CHECKS................25 10 ROUTINE MAINTENANCE OPERATIONS......... 26 11 GENERAL INFORMATION AND USEFUL DATA...... 27 12 TECHNICAL DATA..............28 13 OVERALL DIMENSIONS............. 29 14 NOTE .................... 30... -
Page 6: Before Using The Device
The control unit does not contain parts subject to maintenance; before carrying out any outer operation, turn off the power. Do not open the control unit for any reason (apart from the selection of the configuration dip-switch which must be only carried out by skilled workers) and in case of failure, send it to our laboratories indicating the detected failure and the operation period. -
Page 7: General Information And Main Applications
• Do not disassemble, repair, and modify the control unit and safety PES. The control unit does not contain parts subject to maintenance. • The presence of a limb or an object interrupting one of the safety PESs will open the safety outputs and consequently stop the connected machine. - Page 8 This version of the single beam safety control unit has the ‘muting’ function integrated, by means of this function it is possible to connect or disconnect one or more pairs of photocells in order to allow - for instance - the material passage without stopping the machine.
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Page 9: Operation
16) which he can carry out the following operations: The two external buttons that have to be connected are for: • TEST : This is used to check if the whole system works effectively. By pressing the TEST button (opening of the contact), this simulates the interruption of one or more safety PESs. -
Page 10: Precautions And Installation Criteria
Heights of 4 1200 mm 2) Single height beam (EN999, clause 6.1.5) Where the risk assessment allows the use of a single beam, the following values can be used K = 1600 mm/s C = 1200 mm The height of beam from the ground or reference plan: 750mm (EN 999) -
Page 11: Reflective Surfaces
Always maintain the safety distance between the safety PES and a hazardous part of a machine. REFLECTIVE SURFACES. In case that reflective surface exist, the distance must be sufficient to avoid the possibility of passive reflections. <Top View> reflective material... -
Page 12: Connections
Power supply to emitters (TX) of PES 1 and 2. Connect Vs wires (pin 1 of connector) to terminal 17, and 0V wires (pin 3 of connector) to terminal 18. Sending test signal to emitters (TX) of the safety PES 1 and 2; Connect test wire (pin 4 of 19 - 20 connector) of PES 1 to terminal 19, and that of PES 2 to terminal 20. -
Page 13: Pinout Top View
F3SP-U5P-TGR User's manual PINOUT TOP VIEW BREAK / GUARD FTC.4 FTC.3 FTC.2 FTC. 1... -
Page 14: Wiring Example
Safety output 2 EXTERNAL FUSE Top view 9 10 11 12 13 14 15 16 F3SP-U5P-TGR PIN Assignment 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 bleu black bleu black brown black... - Page 15 User's manual Please, note: • To configure the control unit in such a way that it works only with three photocells, it is necessary to connect the unused transmitter output to the corresponding receiver input, in this case to terminal TEST-TX3 with PNP_OUT-RX3.
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Page 16: Alignment Procedure
• Open the test contact. • Power the control unit. • Align the photocells by observing the LEDs on the control unit: If the alignment of the relevant pair of photocell is correct, the LED corresponding LED will turn on. -
Page 17: Operating Procedures
* infinite muting duration: this feature must be used carefully because it’s against the norm. Using this, the user must know that it works under its sole responsibility. CONFIGURATION OF THE NUMBER OF PHOTOCELLS. -
Page 18: Muting Function
If its presence is detected, the unit will enable the muting function and if its presence is not detected the unit will ignore any request for muting. It is important to note that if the muting indicator is connected during the F3SP-U5P-TGR is powered on, it will not be recognised and the muting function will not be enabled. -
Page 19: Installation Criteria
1. The muting sensors must recognise the material (pallets, vehicles, etc.) in all its length. 2. The sensors must be arranged in such a way that the material is recognised even when it must be lifted for the relevant processing. - Page 20 9 MUTE A 8 MUTE B contact of B1 F3SP-U5P-TGR terminals contact of B2 Application with four muting sensors, passage permitted only for packages 1 and 2: Muting sensor connection: 24 V contact of A1 11 MUTE C 10 MUTE D...
- Page 21 User's manual where: minimum distance that the muting sensors keep active the request; it depends on the parcel length: D < L. necessary maximum distance so that the muting request is accepted; it depends on the parcel speed: [cm]= v[m/s] * 3[s] * 100 This distance must not allow to activate both sensors and the muting with the accidental passage of a person.
- Page 22 S1 and S2, with the configuration DIP-SWITCH 2 in the off positions; sensors S1 and S2 are controlled by the muting A and B inputs, while sensors S3 and S4 are controlled by the muting C and D inputs. His configuration makes other applications be possible.
- Page 23 • The TEST and START pushbuttons must be positioned in such a way that the operator can see the protected area when he carries out restart, test or override operations. • The F39-A11 muting lamp must be positioned in a place where it can be seen from any operative point.
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Page 24: Override
Let’s suppose that a pallet has stopped before one or more used optical devices; the conveyor belt cannot be started again because the control unit - after having detected one or more interrupted rays - will not close the safety outputs, thus making it impossible to free the controlled area. -
Page 25: Muting Restrictions (Muting Function)
(and restart)) to generate the following correct muting state. MUTE_A 30 ms MUTE_B MUTE_STATE ∞ / 60 s It is not possible to carry out a muting request, if the light curtain is interrupted and the output contacts are in the opened. -
Page 26: Led Diagnostic
• GREEN LEDs: if switched on, the photocells work regularly and no object is detected; the relays are closed. • RED LED / GREEN LED: if switched on in RED, the unit has detected an object or an error has occurred - which can be possibly recovered by pressing the reset button -;... -
Page 27: Final Checks
4.1. • Check that it is not possible for a person to stop between the barrier and the dangerous parts of the machine. -
Page 28: General Information And Useful Data
If you believe not to have the sufficient competence to correctly install the safety devices apply to our advisory service or request the installation. We recommend to leave free space on the cover side to allow a possible easy access to the inner parts. -
Page 29: Technical Data
• Protection class of control unit: IP 20 • Protection class of photocells: IP 67 • Protection class of the cabinet containig the control-unit: IP54 at least • Weight: control unit 600 g • Features of fuses muting signalling lamp: internal resettable fuse 315mA T 60V •... -
Page 30: Overall Dimensions
F3SP-U5P-TGR User's manual 13 OVERALL DIMENSIONS. Control unit F3SP-U5P-TGR... -
Page 31: Note
F3SP-U5P-TGR User's manual 14 NOTE... - Page 33 Tel: +39-011-9452041 / FAX: +39-011-9452090 GENERAL AGENCY OMRON EUROPE B.V. SENSOR BUSINNES UNIT Carl-Benz-Str. 4 71154 Nufringen GERMANY Tel : -49-7032-811-0 / FAX : -49-7032-811-199 Authorized distributor : Cat. E06-E-01 Note: Specification subject to change without notice Par. No. & rev...