Table of Contents
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Abbreviations and explanations,
Bearing and gear maintenance,
Bearings,
13
Bolt torque requirements,
21
Chiller
Components,
8-10
Dehydration,
25
Familiarization,
4
Information nameplate,
4
Leak test,
23
Limited shutdown, operation after,
Operating condition, checking,
Preparing for start-up,
38
Replacement parts, ordering,
Starting,
38
Stopping,
38
Tightness, checking,
21
Cold weather operation,
39
Compressor
Assembly torques,
86, 87
Bearing and gear maintenance,
Description,
4
Fits and clearances,
78-85
Condenser
4
Description,
Control Panel
Description,
5
Inspecting,
47
Controller identification, modifying,
Controls
Description,
17
PIC6 system components,
Powering up,
28
Cooler
Description,
4
Display messages, checking,
Economizer
Damper valve,
49
Description,
5
Float system,
48
Equipment required,
20
Extended shutdown
Preparing for,
38
Operation after,
39
Field set up and verification,
Gasketed joints, tightening,
Guide vanes
Checking,
44
Operation, manual,
39
Heat
exchanger
tubes
flow devices, maintenance,
High altitude locations,
56
Initial start-up,
37
Initial start-up checklist,
CL-1
Inspecting equipment,
4
Instructing customer operator,
49
Job data required,
Job site parameters,
Leak test procedures (chart),
Limited shutdown, operation after,
Local start/stop control,
Login/logout,
Lubrication control,
Lubrication cycle,
Lubrication system, checking,
38
Maintenance
37
General,
Scheduled,
50
Summary and log sheets,
Weekly,
Motor and oil cooling cycle,
Motor rotation, checking,
Oil changes,
Oil charge,
Oil circuit valves, opening,
49
Oil filter, changing,
Oil heater, checking,
Oil
pressure
stop, checking,
Oil pump,
Oil reclaim filter,
Oil reclaim system,
Oil recovery,
29
Oil specification,
Operating instructions,
Operator duties,
17
Passwords,
Physical data,
Piping
Inspecting before start-up,
51
Maintenance,
Pressure transducers
Calibration,
Checking,
Recalibrating,
Pumpdown/lockout,
Pumpout and refrigerant transfer,
Pumpout unit
Maintenance,
31
Operating,
21
Quick test
Perform,
Use in troubleshooting,
Refrigerant
and
Adding,
49
Adjusting charge,
Charging into chiller,
Filter,
INDEX
50
37
20
31
22
38
19
29
20
13
47
44
47
108
47
12
37
47
28
20
47
28
and
compressor
37
15
48
13
13
47
38
38
29
56
25
49
56
56
50
56
39
50
41
34
56
44
44
34
48
111
Float system, inspecting,
Leak rate,
44
Leak testing,
44
Properties,
44
Testing after service, repair,
or major leak,
44
Tracer,
23
Trimming charge,
44
Refrigeration cycle,
11
Refrigeration log,
39
Relief valves
Checking before start-up,
Maintenance,
49
Replacement parts, ordering,
Running system, checking,
Safety considerations,
2
Schedule, inputting local occupied,
Sensor accuracy, checking,
Service configurations, inputting,
Service ontime,
47
Set points, inputting design,
Shipping packaging, removing,
Shutdown
After extended,
39
After limited,
38
Local (with HMI),
20
Preparation for extended,
Software configuration,
28
Standing vacuum test,
23
Starter
Free-standing, description,
Mechanical, checking,
27
Starting equipment,
16, 50
Start-Up
Accidental, preventing,
37
Before initial,
20
Chiller dehydration,
25
Controls, powering up,
28
Control test (quick test),
34
Equipment required,
20
Field set up and verification,
Gasketed joints, tightening,
Initial,
37
Inspecting water piping,
25
Job data required,
20
Leak test,
23
Oil charge,
28
Oil circuit valves, opening,
48
25
50
38
28
55
29
28
20
38
5
31
21
20
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