Carrier AQUASNAP 30RAP010-150 Manuals

Manuals and User Guides for Carrier AQUASNAP 30RAP010-150. We have 5 Carrier AQUASNAP 30RAP010-150 manuals available for free PDF download: Controls, Start-Up, Operation, Service, And Troubleshooting, Start Up & Operation Manual, Installation Instructions Manual

Carrier AQUASNAP 30RAP010-150 Controls, Start-Up, Operation, Service, And Troubleshooting (141 pages)

Air-Cooled Chillers with Puron Refrigerant (R-410A)

Brand: Carrier | Category: Chiller | Size: 8.83 MB

Carrier AQUASNAP 30RAP010-150 Controls, Start-Up, Operation, Service, And Troubleshooting (152 pages)

Air-Cooled Chillers

Brand: Carrier | Category: Chiller | Size: 9.73 MB

Table of Contents
1
Safety Considerations

2
General

3
Conventions Used in this Manual

3
Basic Controls Usage

4
- Scrolling Marquee Display
  4
- Accessory Navigator™ Display Module
  7
Controls

7
General

7
Main Base Board (MBB)

26
Energy Management Module (EMM)

27
Current Sensor Board (CSB)

27
Auxiliary (AUX) Board

27
Electronic Expansion Valve (EXV) Board

27
Compressor Expansion Board (CXB)

27
Enable/Off/Remote Control Switch

27
Emergency On/Off Switch

27
Board Addresses

27
Control Module Communication

27
- Red Led
  27
- Green Led
  28
- Yellow Led
  28
Carrier Comfort Network ® (CCN) Interface

28
Alarm Control

29
- Alarm Routing Control
  29
- Alarm Equipment Priority
  29
- Communication Failure Retry Time
  29
- Re-Alarm Time
  29
- Alarm System Name
  29
Sensors

29
Energy Management Module

30
Loss-Of-Cooler Flow Protection

31
Electronic Expansion Valves (Exvs)

31
Capacity Control

31
- Minutes Left for Start
  32
- Minutes off Time
  32
- Lead/Lag Determination
  32
- Loading Sequence Select
  32
- Low Ambient Lockout
  32
- Capacity Control Overrides
  32
- Slow Change Override
  32
Head Pressure Control

34
- Motormaster
  37
High-Efficiency Variable Condenser Fans

37
- 30Rap011-060 with Greenspeed ® Intelligence
  37
- Fan Drive Operation
  37
Operation of Machine Based on Control Method and Cooling Set Point Selection Settings

38
- Occupancy Schedule
  38
- Ccn Control
  38
Cooling Set Point Select

39
- Single
  39
- Dual Switch
  39
- Dual Ccn Occupied
  39
- To 20 Ma Input
  39
- Configuration Set Point Limits
  39
Ice Mode

39
Cooling Set Point (4 to 20 Ma)

39
Low Sound Mode Operation

40
Heating Operation

40
Service Test

40
Optional Factory-Installed Hydronic Package

41
Cooler Pump Control

41
Cooler Pump Operation

41
Cooler Pump Sequence of Operation

41
Configuring and Operating Dual Chiller Control

43
Temperature Reset

43
Demand Limit

49
Digital Scroll Option

49
- Digital Scroll Operation
  50
- Digital Compressor Configuration
  50
Pre-Start-Up

51
System Check

51
Start-Up and Operation

51
Crankcase Heaters

52
Actual Start-Up

52
Check Refrigerant Charge

52
Charge Adjustment for Brine Operation

52
Operating Limitations

52
Operation Sequence

54
Service

54
Electronic Components

54
- Control Components
  54
Electronic Expansion Valve (EXV)

54
EXV Troubleshooting Procedure

55
Compressor Replacement (Fig. 45-47)

57
Crankcase Heater

59
Cooler

60
Oil Charge

60
- Add Oil
  60
- Maintenance and Cleaning Recommendations .
  
  61
MICROCHANNEL Heat EXCHANGER CONDENSER COIL MAINTENANCE and CLEANING Recommendations

61
Round Tube Plate Fin (RTPF) Condenser Coil Maintenance and Cleaning Recommendations

61
Check Refrigerant Feed Components

61
- Filter Drier
  61
- Moisture-Liquid Indicator
  61
- Minimum Load Valve
  61
- Pressure Relief Devices
  61
Check Unit Safeties

62
- High-Pressure Switch
  62
- Pressure Transducers
  62
- Cooler Freeze-Up Protection
  62
- Heater Cable
  62
- Winter Shutdown
  62
Thermistors

62
- Replacing Thermistors (Ewt, Lwt, Rgt)
  62
- Thermistor/Temperature Sensor Check
  62
Pressure Transducers

67
- Troubleshooting
  67
Chilled Water Flow Switch

67
Strainer

68
Condenser Fans

68
- Metal (Value Sound) Fans
  68
- Aeroacoustic (Low Sound) Fans
  69
Motormaster® V Controller

69
- Drive Programming
  73
- Epm Chip
  73
- Loss of Ccn Communications
  73
- Replacing Defective Modules
  74
Hydronic Package

74
- Pump Performance Check
  74
- Pump Modifications and Impeller Trimming
  75
- Reset of Chiller Water Flow
  75
- Changing of Pump Seals
  75
- Vfd Operation
  75
Maintenance

75
Recommended Maintenance Schedule

75
- Every Month
  75
- Every 3 Months (for All Machines)
  75
- Every 6 Months
  75
- Every 12 Months (for All Machines)
  75
- General Power Failure
  76
- Unit Enable-Off-Remote Control Switch Is
  76
- Off
  76
- Chilled Fluid Proof-Of-Flow Switch Open
  76
- Open 24-V Control Circuit Breaker(S)
  76
- Cooling Load Satisfied
  76
- Thermistor Failure
  76
- Low Saturated Suction
  85
- Compressor Safeties
  85
Motor Overload Protection

86
- Copeland Compressors Models with Electrical Code "Tw" or "Te" (010-090) or Danfoss Compressor
  86
Alarms and Alerts

92
- Compressor Failure Alerts
  92
- Possible Causes
  92
Appendix A - Display Tables

97
Appendix B - Ccn Tables

114
Appendix C - Factory Settings for Pump and Manual Starters

126
Appendix D - Bacnet Communication

127
- To Address the Upc Open Controller
  127
- Bacnet Device Instance Address
  127
Appendix E - Maintenance Summary and Log

136
- Sheets
  
  136
30Rap Weekly Maintenance Log

136
Index

139
Start-Up Checklist for 30Rap Liquid Chiller

141

Carrier AQUASNAP 30RAP010-150 Start Up & Operation Manual (132 pages)

Air-Cooled Chillers with ComfortLink Controls

Brand: Carrier | Category: Chiller | Size: 8.16 MB

Table of Contents
1
Safety Considerations
2
General
3
Conventions Used in this Manual
3
Basic Controls Usage
3
General
6
Controls
6
Main Base Board (MBB)
22
Energy Management Module (EMM)
23
Current Sensor Board (CSB)
23
AUX Board (AUX)
23
Expansion Valve Board (EXV)
23
Compressor Expansion Board (CXB)
23
Enable/Off/Remote Contact Switch
23
Emergency On/Off Switch
23
Board Addresses
23
Control Module Communication
23
Carrier Comfort Network
24
- (CCN) Interface
  24
Sensors
25
Energy Management Module
26
Loss-Of-Cooler Flow Protection
26
Electronic Expansion Valves (EXV)
26
Capacity Control
26
- Minutes Left for Start
  27
- Minutes off Time
  27
- Lead/Lag Determination
  27
- Loading Sequence Select
  27
- Capacity Control Overrides
  27
Head Pressure Control
29
Operation of Machine Based on Control Method and Cooling Set Point Selection Settings
30
Cooling Set Point Select
32
Cooling Set Point (4 to 20 Ma)
32
Low Sound Mode Operation
32
Heating Operation
32
Service Test
32
Optional Factory-Installed Hydronic Package
33
Cooler Pump Control
33
Cooler Pump Operation
33
Cooler Pump Sequence of Operation
33
Configuring and Operating Dual Chiller Control
35
Temperature Reset
35
Demand Limit
41
Digital Scroll Option
43
- Digital Compressor Configuration
  43
Pre-Start-Up
43
System Check
43
Start-Up and Operation
43
- Actual Start-Up
  43
Check Refrigerant Charge
44
Charge Adjustment for Brine Operation
44
Operating Limitations
44
- Cooler Flow Rates and Loop Volumes
  44
- Temperatures
  44
- Low Ambient Operation
  45
- Voltage - All Units
  45
Operation Sequence
45
Service
46
Electronic Components
46
Electronic Expansion Valve (EXV)
46
EXV Troubleshooting Procedure
46
- Exv Valve Replacement
  47
- Valve Motor Replacement
  48
Compressor Replacement
50
Cooler
50
- Brazed-Plate Cooler Heat Exchanger
  50
Oil Charge
50
Microchannel Heat Exchanger (MCHX) Condenser Coil Maintenance and Cleaning
51
- Recommendations
  51
Check Refrigerant Feed Components
51
Check Unit Safeties
53
- Cooler Freeze-Up Protection
  53
Thermistors
53
Pressure Transducers
54
Chilled Water Flow Switch
54
Strainer
59
Condenser Fans
59
Motormaster
59
- Controller
  59
- Drive Programming
  60
- Epm Chip
  60
- Loss of Ccn Communications
  60
Service
64
Hydronic Package
64
Maintenance
65
Recommended Maintenance Schedule
65
Microchannel Heat Exchanger (MCHX)
65
- Recommendations
  65
Control Box Maintenance
65
Troubleshooting
65
Complete Unit Stoppage and Restart
65
Motor Overload Protection
66
Alarms and Alerts
67
Appendix A - Display Tables
77
Appendix B - Ccn Tables
93
Appendix C - Factory Settings for Pump and Manual Starters
106
- Option
  107
- Option
  115
- Appendix D - Bacnet Communicatons
  116
Appendix E - Maintenance Summary and Log Sheets
116
4 To 20 Ma Controlled
119
Index
119
Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications or Designs Without Notice and Without Incurring Obligations
120
Start-Up Checklist for 30Rap Liquid Chiller
121
Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications or Designs Without Notice and Without Incurring Obligations
132

Carrier AQUASNAP 30RAP010-150 Installation Instructions Manual (72 pages)

Liquid Chillers with Puron Refrigerant R-410A

Brand: Carrier | Category: Chiller | Size: 6.92 MB

Safety Considerations

1
- Table of Contents
  1
- Installation Instructions
  1
Installation

2
Storage

2
Step 1 - Place and Rig the Unit

2
- Placing Unit
  2
- Mounting Unit
  11
Step 2 - Check Compressor Mounting

11
Step 3 - Cooler Fluid and Drain Piping

11
- Connections
  11
- All Units
  11
- Units with Factory-Installed Hydronic Packages
  23
- Air Separation
  24
- Air Separation
  25
Step 4 - Fill the Chilled Water Loop

25
- Water System Cleaning
  25
- Filling the System
  25
- Preparation for Year-Round Operation
  35
- Freeze Protection
  35
- Preparation for Winter Shutdown
  35
Step 5 - Make Electrical Connections

35
- Power Supply
  36
- Power Supply
  37
  - Power Supply
    38
  - Power Supply
    39
  - Power Supply
    40
  - Power Supply
    41
  - Power Supply
    43
  - Power Supply
    44
  - Power Supply
    45
  - Power Supply
    47
  - Power Supply
    48
  - Power Supply
    49
  - Power Supply
    50
- Field Connections
  53
Step 6 - Install Accessories

53
Step 7 - Check Refrigerant Circuit

53
- Refrigerant Charge
  53
Bacnet Communication Option Wiring

55
APPENDIX A (Pressure Drop Curves)

58
- Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications or Designs Without Notice and Without Incurring Obligations
  72

Carrier AQUASNAP 30RAP010-150 Installation Instructions Manual (12 pages)

Brand: Carrier | Category: Control Unit | Size: 3.38 MB

Carrier Categories

Air Conditioner Heat Pump Furnace Thermostat Chiller

More Carrier Manuals

Carrier AQUASNAP 30RAP010-150 Manuals

Carrier AQUASNAP 30RAP010-150 Controls, Start-Up, Operation, Service, And Troubleshooting (141 pages)

Table of Contents

Carrier AQUASNAP 30RAP010-150 Controls, Start-Up, Operation, Service, And Troubleshooting (152 pages)

Table of Contents

Safety Considerations

General

Conventions Used in this Manual

Basic Controls Usage

Controls

General

Main Base Board (MBB)

Energy Management Module (EMM)

Current Sensor Board (CSB)

Auxiliary (AUX) Board

Electronic Expansion Valve (EXV) Board

Compressor Expansion Board (CXB)

Enable/Off/Remote Control Switch

Emergency On/Off Switch

Board Addresses

Control Module Communication

Carrier Comfort Network ® (CCN) Interface

Alarm Control

Sensors

Energy Management Module

Loss-Of-Cooler Flow Protection

Electronic Expansion Valves (Exvs)

Capacity Control

Head Pressure Control

High-Efficiency Variable Condenser Fans

Operation of Machine Based on Control Method and Cooling Set Point Selection Settings

Cooling Set Point Select

Ice Mode

Cooling Set Point (4 to 20 Ma)

Low Sound Mode Operation

Heating Operation

Service Test

Optional Factory-Installed Hydronic Package

Cooler Pump Control

Cooler Pump Operation

Cooler Pump Sequence of Operation

Configuring and Operating Dual Chiller Control

Temperature Reset

Demand Limit

Digital Scroll Option

Pre-Start-Up

System Check

Start-Up and Operation

Crankcase Heaters

Actual Start-Up

Check Refrigerant Charge

Charge Adjustment for Brine Operation

Operating Limitations

Operation Sequence

Service

Electronic Components

Electronic Expansion Valve (EXV)

EXV Troubleshooting Procedure

Compressor Replacement (Fig. 45-47)

Crankcase Heater

Cooler

Oil Charge

Maintenance and Cleaning Recommendations .

MICROCHANNEL Heat EXCHANGER CONDENSER COIL MAINTENANCE and CLEANING Recommendations

Round Tube Plate Fin (RTPF) Condenser Coil Maintenance and Cleaning Recommendations

Check Refrigerant Feed Components

Check Unit Safeties

Thermistors

Pressure Transducers

Chilled Water Flow Switch

Strainer

Condenser Fans

Motormaster® V Controller

Hydronic Package

Maintenance

Recommended Maintenance Schedule

Motor Overload Protection

Alarms and Alerts

Appendix A - Display Tables

Appendix B - Ccn Tables