Electrical Diagrams; Wiring Diagram - Code 10660 - (L11402 - Lincoln Electric PIPELINER 200 Service Manual

G-2

WIRING DIAGRAM - CODE 10660 - (L11402)

INJECTOR
72
+ -
FUEL PUMP
THROTTLE PLATE
MOTOR
PARTS SUPPLIED
WITH ENGINE
ENGINE
HOUR METER
+ -
61
60
START
62
84
STARTER
MOTOR
S
B
GROUND
TO ENGINE
REMOTE CONTROL RECEPTACLE & SWITCH
*
SEE
BELOW
1
2
3
*
SEE
4
BELOW
5
6
P8
SWITCH FOR LOCAL OR REMOTE CONTROL
* WITH MACHINE NOT RUNNING , REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8".
THEN CONNECT PLUG "P8" ON REMOTE CONTROL TO CONNECTOR "J8" ON MACHINE.
* * I F A WIRE FEED MODULE I S I NSTALLED , WITH THE MACHINE O FF, DISPOSE O F T HE
UNCONNECTED PLUG "P10" (IF ONE I S ON THE MACHINE) FASTEN THE NEW PLUG "P11"
NEARBY , LEAVING IT UNCONNECTED.
IF NO WIRE FEED MODULE I S I NSTALLED , WITH THE MACHINE O FF, DISCONNECT PLUG "P10"
ON THE MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL
KIT TO CONNECTOR "J5" ON THE MACHINE.
CAUTION : DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED
WITHOU T T HE "P11" PLUG I NSTALLED OR A WIRE FEED MODULE I NSTALLED.
ON PIPELINER 200G MACHINES , CONNECT RED AND BLACK LEADS ON REMOTE TO
RED AND BLACK LEADS ON MACHINE.
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
PIPELINER 200G WIRING DIAGRAM
3
92
4
5
14 WHITE
90
CONNECTOR
91 15
#
19
21
97
BLACK
22
97B
CONNECTOR
97A
1 2 3 4 5 8
81
71
A B
COIL
96
ALTERNATOR
83
82
94
A B
99D
97C
EXC
+ WATER
-
TEMP.
99B 93
SENSOR
DISTRIBUTOR
76
A B C
MAP SENSOR
ENGINE
FAILURE
LAMP
89
CB5
OIL PRESSURE SWITCH & SENSOR
AMMETER
SENSOR
G WK
74 IGNITION 51
SWITCH SWITCH
WATER TEMP. SENDER
73
SENSOR
WATER TEMP.
GAUGE
69
S
70
R
45
67
OIL PRESS.
G
CONTROL PA NEL
GAUGE
GROU ND SCR EW
S
GROUND
TO BASE
K924-4 REMOTE CONTROL (OPTIONAL)
10 9 8 7 6 5 4 3
12 11
B
X
P11 * * SEE BELOW
R
CAUTION : DAMAGE CAN OCCUR
41
TO THE REMOTE CONTROL
600
Y
SWITCH IF IT IS USED
42
WITHOU T T HE "P11" PLUG
602 INSTALLED OR A WIRE
FEED MODULE I NSTALLED.
W
RESISTORS
REMOTE CONTROL
POTENTIOMETER BOX
SHOWN IN LOCAL POSITION.

ELECTRICAL DIAGRAMS

ELECTRICAL SYMBOLS
PER E1537
ZENITH THROTTLE RPM CONTROL
BODY
10 K
LEAD COLOR CODE
CONTROLLER
1 3
B - BLACK
2
CONTROL PANEL COMPONENTS
G - GREEN
SHOWN AS VIEWED FROM REAR.
N - BROWN
1 2 3 4
NEUTRAL BONDED TO FRAME
R - RED
NEUTRE RACCORDE AU BATI
U - BLUE
9 11 12 13 17
W - WHITE
50 Y - YELLOW
99A +
87B
77
E
87
- E
TO
99C
EXCITER
R
OUTPUT
95
A B
87A
AIR FOR
W
TEMP.
REMOTE
99E
SENSOR
OPTION
78
RECEPTACLE
B
IDLER
SWITCH
99
80
THESE LEADS MUST BE ROUTED THRU
CURRENT SENSOR IN THE SAME (CURRENT FLOW)
DIRECTION AS SHOWN.
WIRE FEED MODULE (OPTIONAL)
INLINE
PLUG FOR
2 1
REMOTE CONTROL CONNECTORS
POTENTIOMETER
W.F.M.
X
Y
CONTROL
PANEL
G
CONNECT CONNECT TO POS. & NEG.
W
B
TO CASE
OUTPUT TERMINALS
NEGATIVE CV
OUTPUT TERMINAL
PANEL
CONNECT TO NEG.
BRUSH HOLDER
200 AMP
THERMOSTAT
ASSEMBLY
P10
12 11 10 9 8 7 6 5
J5
N
'
610
602B
600B
41
42
602A
RHEOSTAT
J8
600A
SELECTOR
SWITCH
B
610B
GENERATOR
A
4
3
5 4 3 2 1
2
1 WELDER
LEAD BLOCK
CURRENT
N
SENSOR U
NEGATIVE POSITIVE
(CC-)
(CC+) & (CV+ WITH W.F.M.)
ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
PLUG
(P5)
{
#8 LEAD
WIRE FEED
POS.
NEG.
MODULE
#2 HEAVY LEAD
608
609
#2 HEAVY LEAD
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
G-2
4 3 2 1
U
1
2
3
4
5
6
P9
A
L11402
PIPELINER® 200